Search Results (189)

Background and Objectives: Magnesium (Mg)-based materials, such as the WE43 alloy, show potential in biomedical applications owing to their advantageous mechanical properties and biodegradability; however, their quick corrosion rate and hydrogen release restrict their general clinical utilization. This study aimed to develop a novel Mg-Zn-Ca alloy system based on WE43 alloy, evaluating the influence of Zn and Ca additions on microstructure, mechanical properties, cytocompatibility, and electrochemical behavior for potential use in biodegradable orthopedic applications. Materials and Methods: The WE43-Zn-Ca alloy system was developed by alloying standard WE43 (Mg–Y–Zr–RE) with 1.5% Zn and Ca concentrations of 0.2% (WE43_0.2Ca alloy) and 0.3% (WE43_0.3Ca alloy). Microstructural analysis was performed utilizing scanning electron microscopy (SEM) in conjunction with energy-dispersive X-ray spectroscopy (EDS), while the chemical composition was validated through optical emission spectroscopy and X-ray diffraction (XRD). Mechanical properties were assessed through tribological tests. Electrochemical corrosion behavior was evaluated using potentiodynamic polarization in a 3.5% NaCl solution. Cytocompatibility was assessed in vitro on MG63 cells using cell viability assays (MTT). Results: Alloys WE43_0.2Ca and WE43_0.3Ca exhibited refined, homogeneous microstructures with grain sizes between 70 and 100 µm, without significant structural defects. Mechanical testing indicated reduced stiffness and an elastic modulus similar to human bone (19.2–20.3 GPa), lowering the risk of stress shielding. Cytocompatibility tests confirmed non-cytotoxic behavior for alloys WE43_0.2Ca and WE43_0.3Ca, with increased cell viability and unaffected cellular morphology. Conclusions: The study validates the potential of Mg-Zn-Ca alloys (especially WE43_0.3Ca) as biodegradable biomaterials for orthopedic implants due to their favorable combination of mechanical properties, corrosion resistance, and cytocompatibility. The optimization of these alloys contributed to obtaining an improved microstructure with a reduced degradation rate and a non-cytotoxic in vitro outcome, which supports efficient bone tissue regeneration and its integration into the body for complex biomedical applications. Full article

This study systematically investigated the effects of biologically relevant microalloying elements—calcium (Ca), strontium (Sr), manganese (Mn), and zirconium (Zr)—on the electrochemical behavior of Mg-Y-Zn alloys containing long-period stacking ordered (LPSO) phases. The alloys were prepared by casting and characterized using X-ray diffraction (XRD), optical microscopy (OM), and scanning electron microscopy with energy-dispersive spectroscopy (SEM/EDS). Electrochemical properties were assessed through potentiodynamic polarization in Hank’s solution, and corrosion rates were determined by hydrogen evolution and weight loss methods. Microalloying significantly enhanced the corrosion resistance of the base Mg-Y-Zn alloy, with corrosion rates decreasing from 2.67 mm/year (unalloyed) to 1.65 mm/year (Ca), 1.36 mm/year (Sr), 1.18 mm/year (Zr), and 1.02 mm/year (Mn). Ca and Sr additions introduced Mg₂Ca and Mg₁₇Sr₂, while Mn and Zr refined the existing LPSO structure without new phases. Sr refined the LPSO phase and formed a uniformly distributed Mg₁₇Sr₂ network, promoting uniform corrosion and suppressing deep localized attacks. Ca-induced Mg₂Ca acted as a temporary sacrificial phase, with corrosion eventually propagating along LPSO interfaces. The Mn-containing alloy exhibited the lowest corrosion rate; this is attributed to the suppression of both anodic and cathodic reaction kinetics and the formation of a stable protective surface film. Zr improved general corrosion resistance but increased susceptibility to localized attacks due to dislocation-rich zones. These findings elucidate the corrosion mechanisms in LPSO-containing Mg alloys and offer an effective strategy to enhance the electrochemical stability of biodegradable Mg-based implants. Full article

The influences of the addition of Ca, Zn, and Zr on the corrosion behavior and mechanism of as-homogenized Mg-3Sn (T3) alloys in a 3.5% NaCl solution were systematically investigated via hydrogen evolution, mass loss, and electrochemical tests. The results indicated that the addition of Ca resulted in a decrease in the corrosion resistance of the T3 alloy. However, the subsequent addition of Zn and Zr could enhance the corrosion resistance of the Mg-3Sn-1Ca (TX31) alloy. The primary cause for the decline in the corrosion resistance of the TX31 alloy was that Ca altered the type of the second phase and the corrosion mechanism of the T3 alloy. This was attributed to the fact that the addition of Ca in the T3 alloy induced the precipitation of the CaMgSn phase and inhibited the precipitation of the Mg₂Sn phase. Simultaneously, both the average grain size and the area fraction of the second phase increased, which provided more initiation sites for pitting and accelerated the corrosion of the alloy. The addition of Zr in the TX31 alloy could remarkably refine grains, inhibit anodic corrosion, and improve corrosion resistance. Nevertheless, the corrosion resistance of the Mg-3Sn-1Ca-1Zr (TXK311) alloy was still inferior to that of the T3 alloy. In this study, the Mg-3Sn-1Ca-1Zn (TXZ311) alloy exhibited the best corrosion resistance, with a hydrogen-evolution corrosion rate of 2.82 mm·year⁻¹. This was because the addition of Zn refined the grains of the TX31 alloy and facilitated the formation of a relatively stable passivation film, which effectively prevented the intrusion of Cl⁻, thereby enhancing the corrosion resistance of the alloy. Full article

Mg alloys are highly attractive for biodegradable surgical clips because of their low density and good biocompatibility; however, their limited strength and ductility restrict their widespread application. To overcome this limitation, this study employed screw rolling (SR) to produce a Mg–3Zn–0.2Ca alloy with a fine microstructure and an average grain size of 1.6 µm. Experimental results showed that the SR process improved the comprehensive tensile properties of the alloy, increasing the yield strength, ultimate tensile strength, and elongation from 192.6, 234.4 MPa, and 21.7% for the pre-extruded alloy to 252.3, 289 MPa, and 39.5%, respectively. Quantitative analysis of the strengthening behaviour identified grain refinement as the primary strengthening mechanism, along with considerable contributions from Orowan and dislocation strengthening. The ultra-high-tensile ductility was primarily attributed to the low internal stress, nano-sized precipitates, texture weakening, and activation of multiple slip systems. These findings provide a strategy for simultaneously increasing the ductility and strength of Mg alloys and lay a foundation for applying them as biodegradable clips. Full article

Mg–Zn–Mn-based biocomposites hold prospects as potential orthopedic material. The composition of these composites can be modulated, based on applications, by selective elemental alloying. Towards that, the addition of silicon (Si), hydroxyapatite (HA), or both is considered, followed by the consolidation method, such as spark plasma sintering (SPS). In this study, the micro-mechanical properties of Mg–Zn–Mn–(Si–HA) composites were investigated through the micro-pillar compression method. The effect of Si and HA incorporation on the mechanical characteristics and deformation mechanism was also elucidated. The microstructure of the composite presents porosity, together with different bioactive phases, such as Mg–Zn, CaMg, Mn–P, MgSi₂, Mn–Si, Mn–CaO, CaMgSi, and Ca–Mn–O. Such porous structures were determined to facilitate cell growth when used as an implant, particularly for musculoskeletal-related disabilities. The yield stress (YS) and compressive stress of the Mg–Zn–Mn–Si–HA were about 1543 ± 99 MPa and 1825 ± 102 MPa, respectively. These values were about 5.8 and 4.8 times higher, respectively, than those of Mg–Zn–Mn–HA composites (266 ± 42 MPa and 380 ± 10 MPa, respectively), and the same was observed for the elastic modulus. Besides that, alloying with HA and Si alters the deformation mechanism from brittle (for Mg–Zn–Mn–Si composites) or ductile (for Mg–Zn–Mn–HA composites) to predominant ductile failure without compromising the attained mechanical properties. Full article

Mg₆₆Zn₃₀Ca₄ metallic glass is a promising biodegradable material due to its high strength, corrosion resistance, and excellent glass-forming ability. In this study, we investigated its thermal stability, structural relaxation, and crystallization behavior using high-energy synchrotron-based X-ray diffraction and DSC analysis. The glass exhibits a wide supercooled liquid region of 58 K, allowing for thermoplastic forming. Structural relaxation experiments revealed nearly a complete relaxation in the first cycle below the first crystallization peak. Upon heating, the alloy undergoes a complex, multi-step devitrification involving successive formation of crystalline phases: Mg₅₁Zn₂₀ (orthorhombic), Mg (hexagonal), and a Ca–Mg–Zn intermetallic compound Ca₈Mg_26.1Zn_57.9, denoted as IM3. Phase identification was carried out by Rietveld refinement, and the evolution of lattice parameters demonstrated anisotropic thermal expansion, particularly in the Mg₅₁Zn₂₀ phase. Notably, the presence of the IM1 Ca₃Mg_xZn_15−x, with the 4.6 ≤ x ≤ 12 phase reported in earlier studies, was not confirmed. This work deepens the understanding of phase stability and crystallization mechanisms in Mg-based metallic glasses and supports their future application in biodegradable implants. Full article

Background: This study examined how the concentration of calcium (Ca) influences the microstructure, mechanical characteristics, and tribological attributes of Mg–Ca–Zn–RE–Zr alloys for orthopedic medicine. Materials and methods: Experimental alloys with 0.1 and 0.5 wt% Ca were prepared in a controlled atmosphere induction furnace. The microstructure of the alloys was investigated by scanning electron microscopy, the chemical composition by X-ray fluorescence and energy-dispersive spectroscopy, the mechanical properties by indentation and scratching, and the corrosion resistance by linear and cyclic potentiometry. Results: The alloy with 0.1% Ca exhibited greater fluctuations in the coefficient of friction, while the sample with 0.5% Ca showed a higher susceptibility to cracking. Regarding corrosion resistance, both samples exhibited a generalized corrosion trend with similar corrosion currents. At lower Ca concentrations (0.1%), the refined microstructure of the alloys provided an elastic modulus closer to that of human bone, minimizing the risk of excessive local stress and promoting uniform load distribution at the bone-implant interface. Conclusion: The 0.5% Ca alloy offered superior tribological stability and better shock absorption, making it suitable for applications requiring long-term stability. The study highlighted the potential of both compositions based on the specific requirements of biodegradable orthopedic implants. Full article

AZ31B magnesium alloy (wt.%: Al 2.94; Zn 0.87; Mn 0.57; Si 0.0112; Fe 0.0027; Cu 0.0008; Ni 0.0005; Mg remaining) has appropriate mechanical properties, good biodegradability and biocompatibility and can be used as a good orthopedic implant material. AZ31B magnesium alloy with a superhydrophobic surface exhibits excellent corrosion resistance and antibacterial adhesion performance, but superhydrophobic surfaces also hinder osteoblast adhesion and proliferation on the implants, resulting in unsatisfactory osteogenic properties. Therefore, it is necessary to achieve the wettability transition of the superhydrophobic surface at an early stage of implantation. In this work, superhydrophobic hydroxyapatite (HA)/calcium myristate (CaMS)/myristic acid (MA) composite coatings were prepared on AZ31B magnesium alloy using the hydrothermal and immersion methods. The composite coatings can spontaneously undergo the wettability transition from superhydrophobic to hydrophilic after complete exposure to simulated body fluid (SBF, a solution for modeling the composition and concentration of human plasma ions) for 9 h. The wettability transition mainly originated from the deposition and growth of the newly formed CaMS among the HA nanopillars during immersing, which deconstructed the micro-nano structure of the superhydrophobic coatings and directly exposed the HA to the water molecules, thereby significantly altering the wettability of the coatings. Benefiting from the superhydrophobic surface, the composite coating exhibited excellent antibacterial properties. After the wettability transition, the HA/CaMS/MA composite coating exhibited superior osteoblast adhesion performance. This work provides a strategy to enable a superhydrophobic coating to undergo spontaneous wettability transition in SBF, thereby endowing the coated magnesium alloy with a favorable osteogenic property. Full article

This article evaluates the possibility of replacing creep-resistant magnesium Mg-Zn-RE-Zr alloys (EZ33) with Mg-Al-Ca-Sr alloys. (1) Background: Mg alloys with RE metals show excellent properties. Due to their high cost, new, more economical Mg alloys are being developed. Replacing RE metals with cheaper elements such as Al and Ca allows us to obtain high mechanical properties at elevated temperatures due to the tendency to form stable intermetallic phases. (2) Methods: Microstructure analysis (LM, SEM, TEM, and XRD) was performed and mechanical properties were tested at ambient and elevated temperatures. (3) Results: Increasing the Ca content and decreasing the Al content leads to the formation of a continuous skeleton of high-melting and brittle Ca-rich Laves phases and Sr-rich intermetallic phases and the formation of plate-like precipitates of the C15 phase inside the α-Mg solid solution. The crystallographic orientation of plate-like precipitates contributes to the blocking of dislocations in slip systems activated at elevated temperatures. Increasing the Ca and Sr content allows for the regulation of the Al concentration in the α-Mg, providing solution strengthening and stability of the α-Mg solid solution. These factors contribute to a significant improvement in creep resistance of Mg-Al-Ca-Sr alloys. (4) Conclusions: The strength properties and elongation at ambient temperature of the Mg alloys with Ca and Sr addition are comparable to those of the EZ33 alloy, and due to the presence of lighter alloying elements, a better specific strength is achieved. Ca-rich Mg-Al-Ca-Sr alloys exhibit better creep resistance at temperatures of up to 200 °C compared to the EZ33 alloy. Full article

The microstructural, mechanical and corrosion properties of low-alloyed Mg-Zn-Ca alloys with different Zn/Ca atomic ratios were investigated. The results show that the microstructure of the extruded Mg-1Zn-0.3Ca (ZX1.0) alloy mainly consists of α-Mg and Ca₂Mg₆Zn₃ phases and a small amount of Mg₂Ca phase. In contrast, the Mg₂Ca phase disappears in the alloys Mg-1.4Zn-0.3Ca (ZX1.4), Mg-1.8Zn-0.3Ca (ZX1.8) and Mg-2.3Zn-0.5Ca (ZX2.3). The Ca₂Mg₆Zn₃ phases are mainly distributed along the extrusion direction, showing irregular particle shapes and banded particles. Meanwhile, the grain size of the extruded Mg-Zn-Ca alloy is reduced gradually with the increase of the Zn and Ca contents, decreasing from 1.87 μm in ZX1.0 to 1.28 μm in ZX2.3 alloy. Fine grain strengthening and second-phase strengthening increase the yield strength and ultimate tensile strength of the alloy. In addition, when the Zn/Ca ratio is the same, the total elemental content dominates the effect on alloy properties. When increasing the Zn/Ca ratio, the potential difference between Ca₂Mg₆Zn₃ and the Mg matrix increased, resulting in an increase in galvanic corrosion. The negative effect of the volume fraction of the second phase and the positive effect of the fine grain size determine the corrosion performance together. Therefore, ZX1.8 exhibits the best corrosion resistance, of 0.14 mm/y. Full article

The effects of extrusion temperatures on the microstructure, mechanical properties, and corrosion performance of biomedical Mg-1Zn-0.4Ca-1MgO composites were systematically investigated. The results indicated that lower extrusion temperatures notably refined the grain size and promoted the formation of numerous nano-scaled secondary phase particles. The grain sizes were 0.8 μm, 1.7 μm, and 3.4 μm for the materials extruded at 280 °C, 310 °C, and 330 °C, which were named ET280, ET310, and ET330. The finest grain size and abundant precipitates enhanced the mechanical properties of the composite with a microhardness of 86.9 HV, a yield strength of 305 MPa, and a fracture elongation of 15.2%. Moreover, the ET280 alloy with ultra-fine grains exhibited the optimal corrosion resistance among these three composites, and its annual corrosion after immersion in Hank’s solution for 14 days was only 0.17 mm/y. The excellent performance in vitro immersion was mainly attributed to the formation of the uniformly dense Ca-P layer on its surface and the contiguous compact Mg(OH)₂ layer, which could effectively weaken the contact between the corrosive solution and the Mg matrix. Full article

The twin-roll casting (TRC) process has gained significant attention for aluminum sheet production due to its cost-effectiveness and high processing efficiency. However, controlling the initial grain structure of TRC strips remains challenging due to the absence of a hot rolling stage, necessitating an advanced predictive modeling approach. In this study, a cellular automaton–finite element (CA-FE) model was developed to predict the grain structure and texture of aluminum strips fabricated via TRC. Both pure Al and AA7075 alloys were cast under identical conditions using a pilot-scale horizontal twin-roll caster, and their microstructures were characterized experimentally. The developed model incorporated a Gaussian nucleation distribution function and an equivalent binary approach to account for the solidification behavior of multicomponent alloys. The CA-FE simulation results successfully reproduced the key aspects of solidification, grain structure, and texture evolution of TRC strips. The predicted temperature distribution and solid fraction evolution showed distinct differences between the alloys, with pure Al forming columnar grains and AA7075 developing a fully equiaxed structure, which closely matched the experimental findings. Additionally, texture analysis using inverse pole figures (IPFs) and pole figures (PFs) revealed a clear <001> orientation in pure Al, whereas AA7075 exhibited a random texture, both of which were well captured by the CA-FE model. The findings indicate that the developed model offers a reliable prediction of the solidification microstructure and texture evolution in TRC strips, making it a valuable tool for optimizing continuous casting processes. Full article

This study investigated the influence of plasma electrolytic oxidation (PEO) preparation time on the degradation resistance of Mg-1Zn (Z1) and Mg-1Zn-0.4Ca (ZX10) alloys, with comparisons to pure Mg and commercial Mg-4Y-3RE-0.4Zr (WE43). PEO layers were formed with varying preparation times (5, 10, and 15 min) and analyzed for microstructure, morphology, and corrosion resistance. The results indicated that PEO layers with a 10 min preparation time had the most homogeneous structure and optimal corrosion resistance. Prolonged PEO preparation times increased pore density, crack formation, and layer thickness while also promoting layer degradation during extended immersion in 0.9% NaCl corrosive media. The dissolution of phosphates from PEO layers contributes to the formation of a protective corrosion layer, enhancing long-term resistance. These findings demonstrate that low-alloyed, biocompatible Mg-Zn(-Ca) alloys can achieve corrosion resistance comparable to high-performance WE43 alloys through appropriate surface treatment. Full article

This study presents a comparative analysis of the influence of Ce-Gd and Gd-Y additions on the microstructural evolution, mechanical properties, and electrochemical behavior of extruded Mg-3Zn-Mn-Ca alloy rods. Despite the frequent incorporation of Gd, Y, and Ce as alloying elements in magnesium alloys, the systematic examination of their combined effects on Mg-Zn alloys has been limited. Our findings reveal that both Gd-Ce and Gd-Y additions significantly enhance the mechanical properties of Mg-3Zn-Mn-Ca alloy, although through differing mechanisms. Specifically, the Mg-3Zn-1Mn-0.5Ca-1Gd-0.5Ce(ZMXE3101(GdCe)) alloy exhibited a yield strength of 304.5 MPa and an elongation of 15%, achieved through dynamic recrystallization and enhanced basal texture. The grain refinement and texture strengthening resulting from the coarse second-phase particles formed by Ce-Gd played a significant role in increasing the yield strength. In contrast, the Mg-3Zn-1Mn-0.5Ca-1Gd-0.5Y (ZMXE3101(GdY)) alloy demonstrated a yield strength of 305 MPa and an elongation of 20%. The finer grains and elongated unrecrystallized grains formed by Gd-Y contributed to the elevation in yield strength. While the ductility of this alloy was slightly lower than that of Mg-3Zn-Mn-Ca without rare earth additions, it still exhibited commendable overall mechanical properties. The electrochemical test results indicate that the addition of both Gd-Ce and Gd-Y enhances the corrosion current density of Mg-3Zn-Mn-Ca alloy, attributable to the generation of numerous rare earth phase particles that function as cathodes. Compared to the ZMXE3101(GdY) alloy, ZMXE3101(GdCe) exhibits a higher equilibrium potential and significantly lower corrosion current density. This is due to the formation of a protective film during the corrosion process by Gd-Ce. Full article

TX31 (Mg-3Sn-1Ca) is an alloy with promising future applications. This study enhances the corrosion resistance of the TX31 alloy through the addition of Zr and Zn and compares the effects of individual Cu addition and Zn/Cu composite addition on the corrosion resistance of the TX31 alloy. This study investigates the corrosion properties of TX31 alloys, focusing on the effects of the grain size, second phase, corrosion product film, and texture intensity. The addition of Zr and Zn changed the second-phase area fraction, while Cu introduced a new Mg₂Cu phase. The TXZ311 alloy (Mg-3Sn-1Ca-1Zn) exhibited the best corrosion resistance, with a corrosion rate as low as 1.68 mm·year⁻¹, a significant reduction compared to other alloys. This improvement is attributed to its higher fraction of high-angle grain boundaries (HAGBs) and the enhanced stability of the corrosion product film. The TXK311 alloy (Mg-3Sn-1Ca-1Zr) showed superior corrosion resistance, with a rate of 2.97 mm·year⁻¹, due to its uniform and fine grain structure. In contrast, the TX31 alloy had the poorest corrosion resistance, with a corrosion rate of 3.66 mm·year⁻¹, due to its bimodal microstructure. The addition of Cu in the TXC311 (Mg-3Sn-1Ca-1Cu) and TXCZ3111 (Mg-3Sn-1Ca-1Cu-1Zn) alloys resulted in micro-galvanic corrosion between α-Mg and Mg₂Cu, which decreased the corrosion resistance. Full article