Search Results (66)

This paper presents the study of the viscoelastic behavior of high-density polyethylene (HDPE) ASTM 4710 pipes under diametral loads. The experimental procedure consists of applying a displacement ramp followed by a stress relaxation stage on six ring specimens extracted from pipes with varying thickness-to-diameter ratios. The proposed methodology combines the Standard Linear Solid Model (SLSM) with beam theory, introduces adjustment equations for estimating SLSM parameters, and discusses the influence of residual stresses induced during pipe manufacturing and cooling. Finally, the paper shows the validation of the modeling approach based on the results of the mechanical response of an independent test case. Full article

High-density polyethylene (HDPE) pipes are widely used in urban natural gas pipeline systems due to their excellent mechanical and chemical properties. However, welding joints are critical weak points in these pipelines, and defects, such as cold welding—caused by reduced temperature or/and insufficient pressure—pose significant safety risks. Traditional non-destructive testing (NDT) methods face challenges in detecting cold welding defects due to the polymer’s complex structure and characteristics. This study presents a microwave-based NDT system for detecting cold welding defects in thermal fusion welds of HDPE pipes. The system uses a focusing antenna with a resonant cavity, connected to a vector network analyzer (VNA), to measure changes in microwave parameters caused by cold welding defects in thermal fusion welds. Experiments conducted on HDPE pipes welded at different temperatures demonstrated the system’s effectiveness in identifying areas with a lack of fusion. Mechanical and microstructural analyses, including tensile tests and scanning electron microscopy (SEM), confirmed that cold welding defects lead to reduced mechanical properties and lower material density. The proposed microwave NDT method offers a sensitive, efficient approach for detecting cold welds in HDPE pipelines, enhancing pipeline integrity and safety. Full article

In this study, the optimal design of the central pipe in a middle-deep geothermal heat pump (MD-GHP) system is studied using the response surface method to improve the system’s coefficient of performance (COP) and operational reliability. Firstly, a model describing the energy transfer and conversion mechanisms of the MD-GHP system, incorporating unsteady heat transfer in the central pipe, is established and validated using field test data. Secondly, taking the inner diameter, wall thickness, and effective thermal conductivity of the central pipe as design variables, the effects of these parameters on the COP of a 2700 m deep MD-GHP system are analyzed and optimized via the response surface method. The resulting optimal parameters are as follows: an inner diameter of 88 mm, a wall thickness of 14 mm, and an effective thermal conductivity of 0.2 W/(m·K). Based on these results, a composite central pipe composed of high-density polyethylene (HDPE), silica aerogels, and glass fiber tape is designed and fabricated. The developed pipe achieves an effective thermal conductivity of 0.13 W/(m·K) and an axial tensile force of 29,000 N at 105 °C. Compared with conventional PE and vacuum-insulated pipes, the composite central pipe improves the COP by 11% and 7%, respectively. This study proposes an optimization-based design approach for central pipe configuration in MD-GHP systems and presents a new composite pipe with enhanced thermal insulation and mechanical performance. Full article

Currently, the determination of the molten zone thickness in HDPE pipes during butt fusion welding primarily depends on experimental and numerical methods, leading to high costs and reduced efficiency. In this study, a mathematical (MM) model based on Neumann’s solution for the melting of a semi-infinite region was developed to efficiently predict the average molten zone (AMZ) thickness of HDPE pipes under varying heating temperatures and heating times while incorporating the effects of heat convection. Additionally, a two-dimensional CFD model was constructed using finite element analysis (FEA) to validate the MM model. Welding pressure was not considered in this study. The effects of heating temperature, heating time, and heat convection on the AMZ thickness in HDPE pipes were systematically analyzed. The heating temperature at the heated end of HDPE ranged from 190 °C to 350 °C in 20 °C increments, with a temperature of 28 °C as the ambient and initial setting, and the heating time was set to 180 s for both the MM and CFD models. The results demonstrate a strong correlation between the AMZ thickness predictions from the MM and CFD models. The relative error between the MM and CFD models ranges from 0.280% to 10,830% with heat convection and from −2.398% to 8.992% without heat convection. Additionally, for the MM model, the relative error between cases with and without heat convection ranges from 0.243% to 0.433%, whereas for the CFD model, it varies between 1.751% and 3.189%. These findings confirm the reliability of the MM model developed in this study and indicate that thermal convection has a minimal impact on AMZ thickness prediction for large-diameter, thick-walled HDPE pipes. Full article

The plastic profile of construction waste is varied and complex, particularly when compared to other waste streams such as timber, concrete, metals, and plasterboard. There are fewer incentives for recycling this low-density, low-value waste stream. Plastic waste generated by construction activities remains poorly characterised, obstructing efforts to optimise reduction, reuse, and recycling practices. To understand its types and sources, and better address plastic waste management, this study audited plastic waste produced across six new-build construction sites in Auckland, New Zealand. A total of 7.2 tonnes of plastic construction waste was collected on-site and audited. Plastics were separated, weighed, and categorised by function and construction stage. Polymer type was determined using Fourier transform infrared (FTIR) spectroscopy. In total, 62% of plastic waste was diverted from landfill through reuse or recycling. On average, 0.61 kg of plastic was generated per m² of construction. Soft plastics were the most generated by mass (33%), followed by PVC and HDPE pipes (22%), shrink wrap (12%), and expanded polystyrene (5%). The majority of plastic waste was generated in the final stages of the projects. The authors recommend the separation of soft plastic, pipes, shrink wrap, and polystyrene on construction sites, particularly towards the finishing stages of construction. Full article

This study introduces an integrated Multi-Criteria Decision Making (MCDM) methodology combining the Analytic Hierarchy Process (AHP), Entropy Weight Method (EWM), and Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) to optimize the selection of municipal water supply pipeline materials. A comprehensive evaluation system encompassing thirteen criteria across technical, economic, and safety dimensions was developed to ensure balanced decision-making. The method employs a weight determination model based on Jaynes’ maximum entropy theory to harmonize subjective AHP-derived weights with objective EWM-derived weights, addressing inconsistencies in traditional evaluation approaches. This framework was validated in a case study involving a DN400 pipeline project in Jiaxing, Zhejiang Province, China, where five materials—steel, ductile iron, reinforced concrete, High-Density Polyethylene (HDPE), and Unplasticized Polyvinyl Chloride (UPVC)—were assessed using quantitative and qualitative criteria. Results identified HDPE as the most suitable material, followed by UPVC and reinforced concrete, with steel ranking lowest. Comparative analysis with alternative MCDM techniques demonstrated the robustness of the proposed method in balancing diverse factors, dynamically adjusting to project-specific priorities. The study highlights the flexibility of this approach, which can extend to other infrastructure applications, such as drainage systems or the adoption of innovative materials like glass fiber-reinforced plastic (GFRP) mortar pipes. By integrating subjective and objective perspectives, the methodology offers a robust tool for designing sustainable, efficient, and cost-effective municipal water supply networks. Full article

The increasing complexity and production volume of glass-fiber-reinforced polymers (GFRP) present significant recycling challenges. This paper explores a potential use for mechanically recycled GFRP by blending it with high-density polyethylene (HDPE). This composite could be applied in products such as terrace boards, pipes, or fence posts, or as a substitute filler for wood flour and chalk. Recycled GFRP from post-consumer bus bumpers were ground and then combined with recycled HDPE in a twin-screw extruder at concentrations of 10, 20, 30, and 40 wt%. The study examined the mechanical and structural properties of the resulting composites, including the effects of aging and re-extrusion. The modulus of elasticity increased from 0.878 GPa for pure rHDPE to 1.806 GPa for composites with 40 wt% recycled GFRP, while the tensile strength ranged from 36.5 MPa to 28.7 MPa. Additionally, the porosity increased linearly from 2.65% to 7.44% for composites with 10 wt% and 40 wt% recycled GFRP, respectively. Aging and re-extrusion improved the mechanical properties, with the tensile strength of the 40 wt% GFRP composite reaching 34.1 MPa, attributed to a reduction in porosity by nearly half, reaching 3.43%. Full article

This study uses an extrusion process to formulate blends based on recycled high-density and high-molecular-weight polyethylene (recHDPE, recHMWPE) for the manufacture of rainwater drainage pipes. The main objective of this project is to investigate the effects of incorporating graphene on the mechanical, thermal, and stress-cracking resistance properties of the recycled HDPE and HMWPE blends. Also, it aims to demonstrate that the addition of graphene may enable the use of different recycled polymers without compromising their properties. The effects of adding two amounts of graphene (0.5 and 1%) to recycled blends on the tensile and flexion properties, stress crack resistance (SCR) (using a notched crack ligament stress (NCLS) test), thermal behavior (using a differential scanning calorimeter (DSC) and a rheological plastometer) were investigated. The experimental results showed a significative enhancement when adding graphene in the SCR, some tensile properties (elongation at break and tensile strength), and flexural modulus. However, physical characterization showed that the samples containing 0.5% graphene exhibited lower crystallinity compared to the reference and, for the blend with 1% graphene, the fluidity also decreased for the blend filled with the graphene compared to the reference blend without any filler. Full article

This paper presents an innovative application of the admittance matrix method for modeling the transient response of a real laboratory pipeline network: a two-loop district metered area (DMA) setup at the University of Perugia’s Water Engineering Laboratory comprising high-density polyethylene (HDPE) pipes. By employing the admittance matrix method, the computational efficiency of the modeling process is significantly enhanced. Our findings underscore the importance of considering viscoelastic parameters calibrated by a genetic algorithm to optimize the simulation of experimental data. The outcomes demonstrate a robust methodology capable of capturing the nuanced behaviors of complex water distribution systems, providing a critical tool for engineers and researchers in the field. Full article

We present the results of water quality measurements in a pilot-scale, continuously circulated test rig consisting of HDPE pipe segments, where pH, conductivity, turbidity, salinity, temperature, and dissolved oxygen were measured daily. Microbiological measurements (CFU) on the pipe wall and in the bulk water were measured at least once every week. The measurement campaign lasted for 18 weeks. In the first part of the paper, we provide an overview of the results and our experiences. In particular, the time histories of the measured quantities are presented and assessed. Additionally, the flow velocity was increased in six steps from 0.4 to 1.1 m/s to study biofilm detachment once every week. In the second part of the paper, we attempt to use these measurement results for the parameter identification of standard biofilm models. In particular, we search for indirect connections between our measurement results and model parameters (e.g., yield and growth-limiting parameters) via optimising, where the objective is to recover the measured CFU concentration results as closely as possible. Finally, we present preliminary results on the critical wall shear stress resulting in biofilm detachment. Full article

Floating breakwaters (FBs) are frequently used to protect marinas, fisheries, or other bodies of water subject to wave attacks of moderate intensity. New forms of FBs are frequently introduced and investigated in the literature as a consequence of technological advancements. In particular, a new possibility is offered by High-Density Polyethylene (HDPE) by extruding pipes of large diameters (e.g., 2.5 m in diameter) and with virtually no limit in length (hundreds of meters). By connecting two or three such pipes in a vertical layout, a novel low-cost floating breakwater with deep draft is devised. This note investigates numerically and experimentally the efficiency of this type of multi-cylindrical FBs in evaluating different geometries and aims at finding design guidelines. Due to the extraordinary length of the breakwater, the investigation is carried out in two dimensions. The 2D numerical model is based on the solution of the rigid body motion in the frequency domain, where the hydrodynamic forces are evaluated (thanks to a linear potential flow model), and the mooring forces do not include dynamic effects nor drag on the lines. The numerical predictions are compared to the results of a 1:10 scale experimental investigation. An atypical shape of the wave transmission ($k_t$) curve is found, with a very low minimum in correspondence with the heave resonance frequency. The results essentially point out the influence of the position of the gravity center, the stiffness, and the mutual distance among cylinders on $k_t$. Full article

The rapid spread of the use of high-density polyethylene (HDPE) pipes is due to the wide variety of methods for connecting them. This study keeps pace with the developments of butt fusion welding of HDPE pipes by exploring the relationship between the performance of the weld joints by studying ultimate tensile strength and exploring the joint welding profiles by studying the shape of the joint at the outer surface of the pipe (height and width of the joint cap) and the shape of the joint at the internal surface (height and width of the joint root). Welding pressure, heater temperature, stocking time, and cooling time were the parameters for the welding process. Regression was analyzed using ANOVA, and an ANN was used to analyze the experimental results and predict the outputs. Two optimization techniques (pattern search and genetic algorithm) were applied to obtain the ideal operating conditions and compare their performance. The results showed that pattern search and genetic algorithms can determine the optimal output results and corresponding welding parameters. In comparison between the two methods, pattern search has a limited relative advantage. The optimal values for the obtained outputs revolved around a tensile strength of 35 MPa (3.45 and 4.5 mm for the cap and root heights, and 8 and 6.98 mm for the cap and root widths, respectively). When comparing the effects of welding parameters on the results, welding pressure had the best effect on tensile strength, and plate surface temperature had the most significant effect on the welding profile geometries. Full article

This paper investigates the hydroelastic behavior of submersible circular seaweed platforms under wave action. The circular platform comprises circular collars constructed from high-density polyethylene (HDPE) pipes and seaweed grow-out lines arranged in the radial direction. The HDPE pipes may be filled with air, seawater, or pressurized seawater. The platform is kept in place by using a single-point mooring system and buoys. The platform may be lowered to over a hundred meters below the water surface to allow the seaweed to be soaked in cold nutrient-rich waters during the night and be raised to the surface for photosynthesis during the day. Also, the platform will be submerged during storms to avoid strong surface waves. The submergence is achieved by using a service vessel and surface buoys that secure the submerged platform with ropes. The hydroelastic analysis of the platform is performed using AquaSim software (v. 2.18), which has been developed specifically for hydroelastic analysis of aquaculture infrastructure. It is found that the hydroelastic response of the seaweed platform can be reduced by filling HDPE pipes with seawater and through the installation of seaweed grow-out lines. It is also found that the compressive stresses in HDPE pipes can be reduced by pressurizing the filled seawater, thereby keeping them below the allowable compressive stresses for severe sea states where pipes with unpressurized seawater show excessive compressive stresses. Full article

The utilization of high-density polyethylene (HDPE) pipes is prevalent in water transportation due to their exceptional durability, resistance to corrosion, and ease of installation. Traditionally, butt fusion welding has been employed to connect HDPE pipes. In this study, scanning electron microscopy (SEM) was utilized to examine the microstructure of butt fusion welded joints of HDPE pipes, while the stepped isostress method (SSM) was employed to investigate their creep behavior at 100 °C in ambient air. SEM results revealed a significant presence of craze or lamellae in the base material, whereas minimal occurrences of craze or lamellae were observed in the melt zone. The results obtained from the SSM indicated that the creep life of butt fusion welded joints of HDPE pipes was not adversely affected by the welding bead, and their creep life was no less than that of the base material when ductile creep failure occurred. Full article

High-density polyethylene (HDPE) pipes are widely used for urban natural gas transportation. Pipes are usually welded using the technique of thermal butt fusion, which is prone to manufacturing defects that are detrimental to safe operation. This paper proposes a spatiotemporal singular value decomposition preprocessing improved total focusing method (STSVD-ITFM) imaging algorithm combined with ultrasonic phased array technology for non-destructive testing. That is, the ultrasonic real-value signal data are first processed using STSVD filtering, enhancing the spatiotemporal singular values corresponding to the defective signal components. The TFM algorithm is then improved by establishing a composite modification factor based on the directivity function and the corrected energy attenuation factor by adding angle variable. Finally, the filtered signal data are utilized for imaging. Experiments are conducted by examining specimen blocks of HDPE materials with through-hole defects. The results show the following: the STSVD-ITFM algorithm proposed in this paper can better suppress static clutter in the near-field region, and the average signal-to-noise ratios are all higher than the TFM algorithm. Moreover, the STSVD-ITFM algorithm has the smallest average error among all defect depth quantification results. Full article