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Keywords = Frattini test

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28 pages, 10876 KB  
Article
The Impact of the High-Energy Grinding of Wood Ash on Its Pozzolanic Activity
by Ece Ezgi Teker Ercan, Rafał Panek, Maciej Szeląg, Andrzej Cwirzen and Karin Habermehl-Cwirzen
Materials 2025, 18(13), 3100; https://doi.org/10.3390/ma18133100 - 30 Jun 2025
Cited by 2 | Viewed by 1458
Abstract
Wood ash is a promising supplementary cementitious material (SCM) due to its inherent pozzolanic properties. Intensive grinding has been shown to enhance this aspect and reduce the negative effects of variability in the chemical composition. This study investigated the influence of grinding through [...] Read more.
Wood ash is a promising supplementary cementitious material (SCM) due to its inherent pozzolanic properties. Intensive grinding has been shown to enhance this aspect and reduce the negative effects of variability in the chemical composition. This study investigated the influence of grinding through ball milling on the pozzolanic properties of wood ash. Four different types of wood ash were studied, each subjected to grinding durations of 10 and 20 min. Coal fly ash was used as a reference material. The pozzolanic activity of raw and ground wood ashes was evaluated using the strength activity index (SAI), the Frattini test, the R3 test, thermogravimetric analysis (TGA/DTG), X-ray diffraction (XRD) analysis, and scanning electron microscopy with energy-dispersive spectroscopy (SEM/EDS). The results indicated that both 10 min and 20 min grinding durations enhanced the reactivity and compressive strength. However, the 10 min grinding duration showed better overall performance than 20 min grinding, likely due to reduced agglomeration and more effective particle refinement. For calcium-rich wood ashes, the reactivity was linked to the hydraulic properties rather than the pozzolanic properties. Full article
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21 pages, 3488 KB  
Article
Sample Origin Effect on Chemical Reactivity of Tajogaite Volcanic Ashes for Ancient Mortar Repair
by Imren Basar, David Torrens-Martín, Lucía Fernández-Carrasco, Cristhian Caiza, Joan Martínez-Bofill and Marcel Hürlimann
Sustain. Chem. 2025, 6(3), 18; https://doi.org/10.3390/suschem6030018 - 24 Jun 2025
Viewed by 1694
Abstract
Volcanic ashes (VA) ejected by the Tajogaite Volcano were studied to determine their potential as pozzolanic materials for construction applications. A representative number of VA samples (15 in total) were collected from different geolocations and altitudes during and immediately after the volcanic eruption, [...] Read more.
Volcanic ashes (VA) ejected by the Tajogaite Volcano were studied to determine their potential as pozzolanic materials for construction applications. A representative number of VA samples (15 in total) were collected from different geolocations and altitudes during and immediately after the volcanic eruption, in order to assess their reactivity as a function of position and environmental exposure. Various analytical techniques—XRD, FTIR, and SEM/EDX—were used to determine the initial microstructural composition of the VA samples. Additionally, saturated lime testing and the Frattini test were performed to evaluate their pozzolanic reactivity for use in historical mortars. The microstructural analyses revealed that the dominant mineral phases are aluminosilicates. The reactivity tests confirmed a good pozzolanic response, with the formation of C-A-S-H gels identified as the main hydration products at the studied curing times. Full article
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22 pages, 4312 KB  
Article
Eco-Pozzolans as Raw Material for Sustainable Construction Industry: Comparative Evaluation of Reactivity Through Direct and Indirect Methods
by Gabriela Pitolli Lyra, Afonso José Felício Peres Duran, Mauro Mitsuuchi Tashima, María Victoria Borrachero, Lourdes Soriano, Jordi Payá and João Adriano Rossignolo
Sustainability 2024, 16(22), 10087; https://doi.org/10.3390/su162210087 - 19 Nov 2024
Cited by 1 | Viewed by 1722
Abstract
A solution to reduce the consumption of raw materials and the generation of greenhouse gases is the partial replacement of clinker (the main constituent of cement) with supplementary cementitious materials. This study aimed to compare the reactivity of ten supplementary cementitious materials—synthetic/commercial ones [...] Read more.
A solution to reduce the consumption of raw materials and the generation of greenhouse gases is the partial replacement of clinker (the main constituent of cement) with supplementary cementitious materials. This study aimed to compare the reactivity of ten supplementary cementitious materials—synthetic/commercial ones and those from industrial and agricultural waste (eco-pozzolans). The characterization of the raw materials was carried out using X-ray fluorescence, the loss on ignition, X-ray diffraction, and the determination of the amorphous silica content and particle size distribution. The pozzolanicity assessment was carried out using the Frattini test (direct method) and electrical conductivity and pH tests (indirect method), with the latter presenting greater sensitivity and precision, enabling us to classify the pozzolan reactivity. Although synthetic/commercial pozzolans have higher silica content, the eco-pozzolans showed excellent reactivity results, thus indicating their use as sustainable pozzolans, presenting characteristics that enhance the performance of cement matrices and reduce the environmental impacts of production. Nyasil and rice leaf ash were the pozzolans that presented the greatest reactivity among those studied. The obtained results suggest that using industrial/agricultural waste like reactive pozzolans can help to mitigate the adverse impacts of cement production, address natural resource shortages, and promote a circular economy. Full article
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21 pages, 15347 KB  
Article
Petrological Characteristics and Physico-Mechanical Properties of Dokhan Volcanics for Decorative Stones and Building Material Applications
by El Saeed R. Lasheen, Mabrouk Sami, Ahmed A. Hegazy, Hasan Arman, Ioan V. Sanislav, Mohamed S. Ahmed and Mohammed A. Rashwan
Buildings 2024, 14(11), 3418; https://doi.org/10.3390/buildings14113418 - 27 Oct 2024
Cited by 7 | Viewed by 2282
Abstract
Wide varieties of igneous rocks are extensively utilized as stones for decoration purposes and as a potential source for building. With the use of petrological (mineralogical and chemical) and physico-mechanical analyses, the current work accurately mapped the Dokhan Volcanics (DV) and utilized them [...] Read more.
Wide varieties of igneous rocks are extensively utilized as stones for decoration purposes and as a potential source for building. With the use of petrological (mineralogical and chemical) and physico-mechanical analyses, the current work accurately mapped the Dokhan Volcanics (DV) and utilized them as decorative stones and their prospective in building materials using Frattini’s test. Field observations indicate that metavolcanics, DV, and monzogranites are the principal rock units exposed in the studied area. The DV rocks are characterized by a dense series of stratified, rhyolitic to andesitic lava interspersed with a few pyroclastics. Andesite, andesite porphyry, dacite, and rhyolite are the primary representatives of the selected DV. The lack of infrequent appearance of mafic units in the current volcanic eruptions indicates that the primary magma is not mantle-derived. This is supported by their Mg# (17.86–33.57). Additionally, the examined DV rocks have Y/Nb ratios above 1.2, suggesting a crustal source. The role of fractionation is interpreted by their variation from andesite passing through dacite to rhyolite, which is indicated by gradual negative distribution groups between silica and TiO2, Fe2O3, CaO, MgO, Co, and Cu from andesite to rhyolitic lava. Additionally, a wide range of widely used DV rocks like Y/Nb, Rb/Zr, and Ba/Nb point to crustal contamination in the rhyolitic rocks. The partial melting of the lower crust can produce andesitic magma, which ascend to higher crustal levels and form lava of calc-alkaline. A portion of this lava may split, settle at shallow crustal depths, and undergo differentiation to create the DV rocks. Based on the results of physico-mechanical properties, the studied samples met the requirements for natural stone to be used as decorative stones, whether as interior or exterior installations. The pozzolanic assessment of the studied rocks revealed their usability as supplementary cementitious materials in the building sector. Full article
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18 pages, 2961 KB  
Article
Difficulties in Determining the Pozzolanic Activity of Thermally Activated Lower-Grade Clays
by Kateřina Šádková, Vojtěch Pommer, Martin Keppert, Eva Vejmelková and Dana Koňáková
Materials 2024, 17(20), 5093; https://doi.org/10.3390/ma17205093 - 18 Oct 2024
Cited by 5 | Viewed by 2008
Abstract
Thermally activated clays (TACs) have been identified as possible supplementary cementitious materials (SCMs). To find a suitable clay and to optimise the activation process, it is necessary to determine its pozzolanic activity. However, the nature of clays is different from that of conventional [...] Read more.
Thermally activated clays (TACs) have been identified as possible supplementary cementitious materials (SCMs). To find a suitable clay and to optimise the activation process, it is necessary to determine its pozzolanic activity. However, the nature of clays is different from that of conventional SCMs. Therefore, the results of commonly used methods may differ; in some cases, they can even be misrepresented and misleading. This article aims to assess their applicability to TAC. Four direct and four indirect methods were compared by determination of the pozzolanic activity of three different clays calcined at varying temperatures. The isothermal calorimetry with lime combined with the mechanical strength’s development was identified as an ideal combination. Contrarily, the lime saturation test was inapplicable. For the Frattini method, it was found to be beneficial to assess the change in activity due to the thermal treatment rather than the strict comparison with a calcium hydroxide saturation curve. Full article
(This article belongs to the Section Construction and Building Materials)
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16 pages, 1988 KB  
Article
Circular Economy Approach: Recycling Toner Waste in Cement-Based Construction Materials
by Rocio Peralta Ring, Gisela Cordoba, Natalia Delbianco, Carla Priano and Viviana Rahhal
Sustainability 2024, 16(11), 4707; https://doi.org/10.3390/su16114707 - 31 May 2024
Cited by 4 | Viewed by 2166
Abstract
Based on a waste generated survey by companies in the area of the city of Bahia Blanca (Argentina), the possibility of incorporating part of them in a Portland cement matrix was examined. Among the waste is toner (TW), which is obtained from cartridges [...] Read more.
Based on a waste generated survey by companies in the area of the city of Bahia Blanca (Argentina), the possibility of incorporating part of them in a Portland cement matrix was examined. Among the waste is toner (TW), which is obtained from cartridges used in photocopiers, laser printers, and faxes. This paper aims to analyze the physical and mechanical properties of cement pastes and mortars using toner as a Portland cement replacement compared to a reference sample without toner. The mixes were made with 2.5, 5, 10, and 15 wt.% replacement of cement by toner, and it was measured the flow, normal consistency, setting time, calorimetry, and Frattini test in pastes and mechanical strengths in mortars employing standardized tests. Also, an analysis of the leachate in the curing water was carried out after 56 days to look for contaminating materials. The replacement of up to 5% cement with toner did not produce substantial alterations in the final setting time or mechanical properties. No heavy metals were found in the leachate, so TW can be immobilized in a cementitious matrix as it does not cause leaching above the established limits. Therefore, TW from a local industry can be used in construction materials and could contribute to a reduction of up to 14% of CO2 emissions with a cement replacement of 15% in cement-based materials. Full article
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26 pages, 5463 KB  
Review
Comprehensive Review of Direct and Indirect Pozzolanic Reactivity Testing Methods
by Farzaneh Elyasigorji, Farhad Farajiani, Milad Hajipour Manjili, Qian Lin, Sina Elyasigorji, Visar Farhangi and Habib Tabatabai
Buildings 2023, 13(11), 2789; https://doi.org/10.3390/buildings13112789 - 6 Nov 2023
Cited by 57 | Viewed by 13198
Abstract
The production of portland cement is among the major contributors to greenhouse gas emissions that adversely affect the environment. Identifying sustainable materials to partially replace portland cement in concrete, such as pozzolanic materials, is crucial in addressing this issue. These materials mainly consist [...] Read more.
The production of portland cement is among the major contributors to greenhouse gas emissions that adversely affect the environment. Identifying sustainable materials to partially replace portland cement in concrete, such as pozzolanic materials, is crucial in addressing this issue. These materials mainly consist of silica and alumina that react with the available calcium hydroxide to form strength-bearing phases such as calcium silicate hydrates. Understanding the degree of pozzolanic reactivity of materials using efficient reactivity test methods is an important consideration. The paper thoroughly reviews the available literature related to direct and indirect pozzolanic reactivity test methods that have been utilized over the years. Direct methods quantify the amount of consumed calcium hydroxide, whereas indirect methods assess changes in the physical properties of the specimen due to pozzolanic reactions. The aim of this paper is to identify affordable, time-saving, and effective direct and indirect methods. Based on this study, the Frattini, electrical conductivity, and pH tests are considered the most time-efficient methods to assess pozzolanic materials. Electrical conductivity and pH tests are also easy to perform. In contrast, other methods are more time-consuming. Full article
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28 pages, 2002 KB  
Review
Methods for Evaluating Pozzolanic Reactivity in Calcined Clays: A Review
by Valber Domingos Pinheiro, Jonas Alexandre, Gustavo de Castro Xavier, Markssuel Teixeira Marvila, Sergio Neves Monteiro and Afonso Rangel Garcez de Azevedo
Materials 2023, 16(13), 4778; https://doi.org/10.3390/ma16134778 - 2 Jul 2023
Cited by 38 | Viewed by 5806
Abstract
The search for alternative materials to replace ordinary Portland cement has been the object of work that enhances the investigation of the use of pozzolanic materials and the reduction of the carbon footprint with supplementary cementitious materials. However, not all materials are available [...] Read more.
The search for alternative materials to replace ordinary Portland cement has been the object of work that enhances the investigation of the use of pozzolanic materials and the reduction of the carbon footprint with supplementary cementitious materials. However, not all materials are available to meet the large-scale demand for cement replacement. A relevant exception is the calcined clay, a material found worldwide that, when subjected to appropriate heat treatment, presents pozzolanic reactivity and can be used as a supplementary material to cement. This review presents, through a systematic search, methods for measuring the pozzolanic reactivity of calcined clays, namely, direct, indirect, qualitative, quantitative, chemical and physical methods such as electrical conductivity (Lùxan), the force activity index, the modified Chapelle, R3, Frattini test, thermal analysis, X-ray diffraction and X-ray fluorescence spectrometry. The most usual methods to assess the pozzolanic reactivity of calcined clays were exposed and analyzed. It should be pointed out that there is greater use of the Frattini and modified Chapelle methods as well as the analysis of the mechanical strength behavior of the material in cementitious matrices. X-ray diffraction and thermal analysis were exposed as the most used correlation methods but it was also concluded that different tests are needed to generate accurate results. Full article
(This article belongs to the Special Issue Rock-Like Material Characterization and Engineering Properties)
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18 pages, 7980 KB  
Review
Efficiency of Waste as Cement Replacement in Foamed Concrete—A Review
by Rokiah Othman, Ramadhansyah Putra Jaya, Youventharan Duraisamy, Mohd Arif Sulaiman, Beng Wei Chong and Ali Ghamari
Sustainability 2023, 15(6), 5163; https://doi.org/10.3390/su15065163 - 14 Mar 2023
Cited by 19 | Viewed by 4361
Abstract
Foamed concrete is a lightweight construction material that has gained popularity due to its excellent thermal and acoustic insulation properties. Foamed concrete production involves using cement as a binding agent, which results in a high carbon footprint. In response to sustainable development goals [...] Read more.
Foamed concrete is a lightweight construction material that has gained popularity due to its excellent thermal and acoustic insulation properties. Foamed concrete production involves using cement as a binding agent, which results in a high carbon footprint. In response to sustainable development goals (SDG), there has been a growing interest in exploring alternative materials that can replace cement to improve energy efficiency, climate change, resource efficiency, and overall improvement of foamed concrete properties. Several tons of waste generated annually from industry, agriculture, and quarries are dumped into landfills and cause environmental impacts. Nevertheless, the efficiency of this waste presents an interesting question and there is limited knowledge of its use in foamed concrete. Hence, a review study is needed to evaluate the efficiency of different waste materials that could be used to replace cement in foamed concrete production. The objective of this research is to summarize the efficiency of industrial waste (IW) as a pozzolan alternative (PA) for cement replacement in foamed concrete (FC) production. This study aims to evaluate the chemical, physical, and pozzolanic reactions of selected IW and compare them to cement and selected pozzolans to determine the effect of efficient IW on the compressive strength and durability of FC. This research evaluated the efficiency of IW in PA by characterizing their chemical, physical, and pozzolanic reactions. The selected IW was studied and compared to cement and selected pozzolans using XRF and XRD analyses. This study also performed the Frattini test to determine the strength activity index (SAI) of efficient IW. The efficiency of IW in PA was evaluated by comparing the SAI of efficient IW to the minimum 75% required by BS3892. The compressive strength and durability of FC with efficient IW were determined by evaluating the microstructure of the hardened paste of FC using capillary void analysis. The study found that efficient IW, which was classified as siliceous pozzolan type F (ASTMC618-SAF > 70%), rich in amorphous silica and a high Blaine specific area, can replace cement in FC production. The XRF and XRD results showed that the most crystalline components obtained in the IW are SiO2, Al2O3, CaCO3, and Fe2O3. The efficient IW produced more calcium silicate hydrate (CSH) and denser FC, making it stronger, with fewer voids and higher resistance to water absorption. The Frattini test showed that the SAI of efficient IW is greater than the minimum 75% required by BS3892. Incorporating efficient IW as cement replacement in FC produced higher compressive strength and improved the durability of FC. The novelty of this research is in the evaluation of efficient IW as a replacement material for cement in FC production. This study shows that efficient IW can promote the use of waste materials, reduce CO2 emissions, conserve energy and resources, and improve the properties of FC. This study’s findings can be used by construction industry players to support sustainable development goals by reducing the use of cement and promoting the use of waste materials as a replacement material for cement. Full article
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20 pages, 4533 KB  
Article
Characterization and Reactivity of Natural Pozzolans from Guatemala
by Oscar M. Sierra, Jordi Payá, José Monzó, María V. Borrachero, Lourdes Soriano and Javier Quiñonez
Appl. Sci. 2022, 12(21), 11145; https://doi.org/10.3390/app122111145 - 3 Nov 2022
Cited by 10 | Viewed by 3283
Abstract
The possibility of using pozzolanic materials as a partial substitute for Portland cement (PC) to develop mortars and concretes promotes environmental and economic benefits. The present paper includes an in-depth investigation into the characterization of natural pozzolans from Guatemala for the valorization of [...] Read more.
The possibility of using pozzolanic materials as a partial substitute for Portland cement (PC) to develop mortars and concretes promotes environmental and economic benefits. The present paper includes an in-depth investigation into the characterization of natural pozzolans from Guatemala for the valorization of these materials. An exhaustive physico-chemical characterization of the starting materials was first carried out. Second, an analysis of the pozzolanic reactivity of both pozzolans was performed using an evolution test of the pH and electrical conductivity measurements and a Frattini test. Finally, pastes and mortars were manufactured with pozzolans T and R as a substitute for PC. The results of the pH and electrical conductivity measurements confirmed that natural pozzolans can be classified as low-reactivity. The Frattini test and the thermogravimetric analysis confirmed the pozzolanic behavior of natural pozzolans at 28 curing days. In the cement pastes, lime fixation was positive for a long curing period, which demonstrated that these pozzolans had medium–long-term pozzolanic activity, similar to fly ash (FA). The results were confirmed by mechanical assays. The mortars with 15%, 25%, and 35% substitutions of cement for pozzolans had strength gain percentages of around 13–15% at 90 curing days. Full article
(This article belongs to the Special Issue Eco-Efficient Construction and Building Materials)
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10 pages, 2919 KB  
Project Report
Mechanochemical Characterisation of Calcined Impure Kaolinitic Clay as a Composite Binder in Cementitious Mortars
by Kwabena Boakye, Morteza Khorami, Messaoud Saidani, Eshmaiel Ganjian, Andrew Dunster, Ahmad Ehsani and Mark Tyrer
J. Compos. Sci. 2022, 6(5), 134; https://doi.org/10.3390/jcs6050134 - 6 May 2022
Cited by 14 | Viewed by 3205
Abstract
The availability of some supplementary cementitious materials, especially fly ash, is of imminent concern in Europe due to the projected closure of several coal-fired power generation plants. Pure kaolinitic clays, which arguably have the potential to replace fly ash, are also scarce and [...] Read more.
The availability of some supplementary cementitious materials, especially fly ash, is of imminent concern in Europe due to the projected closure of several coal-fired power generation plants. Pure kaolinitic clays, which arguably have the potential to replace fly ash, are also scarce and expensive due to their use in other industrial applications. This paper examines the potential utilisation of low-grade kaolinitic clays for construction purposes. The clay sample was heat-treated at a temperature of 800 °C and evenly blended with Portland cement in substitutions of 10–30% by weight. The physical, chemical, mineralogical and mechanical characteristics of the blended calcined clay cement were determined. The Frattini test proved the pozzolanic potential of the calcined impure clay, as a plot of its CaO and OH was found below the lime solubility curve. The 28 days compressive strengths trailed the reference cement by 5.1%, 12.3% and 21.7%, respectively, at all replacement levels. The optimum replacement level between the three blends was found to be 20 wt.%. Full article
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17 pages, 5727 KB  
Article
Evaluation of Rice Straw Ash as a Pozzolanic Addition in Cementitious Mixtures
by Samantha Hidalgo, Lourdes Soriano, José Monzó, Jordi Payá, Alba Font and Mª Victoria Borrachero
Appl. Sci. 2021, 11(2), 773; https://doi.org/10.3390/app11020773 - 15 Jan 2021
Cited by 32 | Viewed by 5226
Abstract
Rice husk ash is one of the most widely studied biomass ashes used in pozzolanic addition. Given its lower silica content, rice straw ash (RSA) has been explored less often, despite the fact that, according to the United Nations Food and Agriculture Organization [...] Read more.
Rice husk ash is one of the most widely studied biomass ashes used in pozzolanic addition. Given its lower silica content, rice straw ash (RSA) has been explored less often, despite the fact that, according to the United Nations Food and Agriculture Organization (FAO), rice straw (RS) production is estimated at 600 million tons/year. In this work, RSA was physically and chemically characterized, and its pozzolanic properties were assessed. A controlled conditioning, burning, homogenization and grinding procedure was carried out to obtain RSA from RS. Chemical composition, insoluble residue, reactive silica, chloride content and particle size distribution were assessed for ash characterization. To determine RSA pozzolanicity, Frattini, electrical conductivity and pH measurements in an aqueous suspension of hydrated CH/RSA mixtures were obtained. Portland cement (PC) mortars with 15% and 30% RSA substitutions evaluated. The mechanical tests showed specimens with a strength activity index up to 90% and 80% with 15% and 30% RSA, respectively, after 3 days, and these values grew to 107–109% after 90 curing days. Full article
(This article belongs to the Special Issue Application of Biomass Ashes in Cement-Based Materials)
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