Search Results (11)

Fabric-reinforced cementitious matrix (FRCM) composites are strengthening systems composed of a technical textile embedded in a cementitious or lime-based matrix and are increasingly used for strengthening existing masonry and concrete structures due to their compatibility with traditional substrates. The mechanical behavior of FRCM composites is controlled by the combined contribution of the textile reinforcement, the matrix, and the interface developed between them, with the textile–matrix interface playing a critical role in stress transfer, crack development, and post-cracking response. Since this interface is primarily defined by the coating applied to the textile, coating configuration represents a key parameter influencing both the mechanical and durability performance of the composite. In this study, carbon textile–reinforced FRCM systems incorporating a lime-based matrix and different coating strategies, including single-layer SBR coatings and multilayer SBR–epoxy coatings, were experimentally investigated. Tensile tests were conducted on unconditioned specimens as well as after exposure to water and alkaline environments to assess the evolution of tensile behavior and damage mechanisms under durability-related conditioning. The results indicated that the influence of coating configuration is slightly detectable in the pre-cracking elastic stage but becomes significant in the post-cracking stages, where load transfer and damage evolution are predominantly governed by the textile–matrix interface. Scanning electron microscopy (SEM) observations supported the mechanical findings by revealing distinct differences in coating, interfacial continuity, and fiber–matrix bonding, particularly after environmental exposure. Overall, the multilayer coating configuration, consisting of the factory SBR-coated carbon textile further modified with epoxy, resulted in higher maximum tensile strength (reaching up to 1958 MPa compared with 1531–1780 MPa for the single SBR-coated configuration), greater strain capacity (ε_max up to 0.01244 mm/mm compared with 0.00925–0.01066 mm/mm), and higher energy absorption under prolonged water and alkaline conditioning up to 3000 h. In quantitative terms, the multilayer SBR–epoxy coating improved the maximum tensile stress by approximately 10–15% and the total energy absorption capacity by 25–35%, depending on the conditioning regime. These findings demonstrate the effectiveness of multilayer coating architecture in improving long-term tensile retention, interfacial stress transfer, and post-cracking deformation capacity of lime-based carbon FRCM systems. Full article

This study investigates the bond behavior of fabric-reinforced cementitious matrix (FRCM) composites with three common masonry substrates—solid clay bricks (SBs), perforated bricks (PBs), and concrete hollow blocks (HBs)—using knitted polyester grille (KPG) fabric. Through uniaxial tensile tests of the KPG fabric and FRCM system, along with single-lap and double-lap shear tests, the interfacial debonding modes, load-slip responses, and composite utilization ratio were evaluated. Key findings reveal that (i) SB and HB substrates predominantly exhibited fabric slippage (FS) or matrix–fabric (MF) debonding, while PB substrates consistently failed at the matrix–substrate (MS) interface, due to their smooth surface texture. (ii) Prism specimens with mortar joints showed enhanced interfacial friction, leading to higher load fluctuations compared to brick units. PB substrates demonstrated the lowest peak stress (69.64–74.33 MPa), while SB and HB achieved comparable peak stresses (133.91–155.95 MPa). (iii) The FRCM system only achieved a utilization rate of 12–30% in fabric and reinforcement systems. The debonding failure at the matrix–substrate interface is one of the reasons that cannot be ignored, and exploring methods to improve the bonding performance between the matrix–substrate interface is the next research direction. HB bricks have excellent bonding properties, and it is recommended to prioritize their use in retrofit applications, followed by SB bricks. These findings provide insights into optimizing the application of FRCM reinforcement systems in masonry structures. Full article

Fibric reinforced cementitious matrix (FRCM) composites have been used to improve the mechanical performance of reinforced concrete beams subjected to degradation in the past decades. Recently, dual-functional carbon fibres have been explored to provide both structural strengthening to RC beams and cathodic protection to reinforcement bars. This paper investigates the loading responses and structural behaviour of RC beams subjected to different levels of corrosion, protected by impressed current cathodic protection and structurally strengthened by external bonded FRCM. A numerical model is developed for the corroded RC beams under impressed current cathodic protection and structural strengthening by the FRCM composite. Upon validation against experimental results collected from the literature, the finite element model is then used for parametric study. A number of numerical results are generated to analyse the effects of key parameters, including the corrosion rate, degradation level of interfacial bonding properties due to anode acidification, and end anchorage, followed by detailed discussions. It is found that the significance of the corrosion of steel reinforcement bars significantly affects the load-carrying capacity of the beams. Increasing the corrosion rate from 0 to 40% reduces the load-carrying capacity of un-strengthened beams to 45% of the original capacity. Therefore, the cathodic protection provided by the C-FRCM plate is important to the reinforcement bars as it can avoid the cross-section area reduction of reinforcement bars and, thus, the main loading capacities of the beams. In this study, the degradation of the bonding properties at the interface of carbon fibre and the cementitious matrix due to anode acidification during impressed current cathodic protection is also considered. It is found that the bond strength of the C-FRCM plate has a slight effect on the load-carrying capacity of the beam. In addition, the application of end anchorage can significantly enhance both the load-carrying capacity and ductility of the beams. The rates of enhancement, if compared to the beams with no end anchorage, can reach up to 60%. Full article

Nowadays, FRCM systems are increasingly used for the strengthening and retrofitting of existing masonry and reinforced concrete structures. Their effectiveness strongly depends on the bond that develops at the interface between multifilament yarns, which constitute the reinforcing fabric, and the inorganic matrix. It is well known that fabric yarns, especially when constituted by dry carbon fibers, have poor chemical-physical compatibility with inorganic matrices. For this reason, many efforts are being concentrated on trying to improve the interface compatibility by using different surface treatments on multifilament yarns. In this paper, three different surface treatments have been considered. The first two involve yarn pre-impregnation with flexible epoxy resin or nano-silica coating, while the third one involves a fiber oxidation process. Uniaxial tensile tests were carried out on single carbon yarns to evaluate tensile strength, elastic modulus and ultimate strain before and after surface treatments, and also after yarn exposure to accelerated artificial aging conditions (1000 h in saline or alkaline solutions at 40 °C), to evaluate their long-term behavior in aggressive environments. Pull-out tests on single carbon yarns embedded in a cementitious mortar were also carried out, under normal environmental conditions and after artificial exposure. Epoxy proved to be the most effective treatment, by increasing the yarn tensile strength of 34% and the pull-out load of 138%, followed by nano-silica (+9%; +40%). All surface treatments were shown to remain effective even after artificial environmental exposures, with a maximum reduction of yarn tensile strength of about 13%. Full article

Fibre-reinforced cement mortar (FRCM) has been widely utilised for the repair and restoration of building structures. The bond strength between FRCM and concrete typically takes precedence over the mechanical parameters. However, the bond behaviour of the FRCM–concrete interface is complex. Due to several failure modes, the prediction of bond strength is difficult to forecast. In this paper, effective machine learning models were employed in order to accurately predict the FRCM–concrete bond strength. This article employed a database of 382 test results available in the literature on single-lap and double-lap shear experiments on FRCM–concrete interfacial bonding. The compressive strength of concrete, width of concrete block, FRCM elastic modulus, thickness of textile layer, textile width, textile bond length, and bond strength of FRCM–concrete interface have been taken into consideration with popular machine learning models. The paper estimates the predictive accuracy of different machine learning models for estimating the FRCM–concrete bond strength and found that the GPR model has the highest accuracy with an R-value of 0.9336 for interfacial bond strength prediction. This study can be utilising in the estimation of bond strength to minimise the experimentation cost in minimum time. Full article

In recent years, inorganic-matrix reinforcement systems, such as fiber-reinforced cementitious matrix (FRCM), composite-reinforced mortars (CRM), and steel-reinforced grout (SRG), have been increasingly used to retrofit and strengthen existing masonry and concrete structures. Despite their good short-term properties, limited information is available on their long-term behavior. In this paper, the long-term bond behavior of some FRCM, CRM, and SRG systems bonded to masonry substrates is investigated. Namely, the results of single-lap direct shear tests of FRCM-, CRM-, and SRG-masonry joints subjected to wet-dry cycles are provided and discussed. First, FRCM composites comprising carbon, polyparaphenylene benzobisoxazole (PBO), and alkali-resistant (AR) glass textiles embedded within cement-based matrices, are considered. Then, CRM and SRG systems made of an AR glass composite grid embedded with natural hydraulic lime (NHL) and of unidirectional steel cords embedded within the same lime matrix, respectively, are studied. For each type of composite, six specimens are exposed to 50 wet–dry cycles prior to testing. The results are compared with those of nominally equal unconditioned specimens previously tested by the authors. This comparison shows a shifting of the failure mode for some composites from debonding at the matrix–fiber interface to debonding at the matrix-substrate interface. Furthermore, the average peak stress of all systems decreases except for the carbon FRCM and the CRM, for which it remains unaltered or increases. Full article

By optimizing the distribution of steel fibers in fiber-reinforced cementitious mortar (FRCM) through the layered structure, the role of fibers can be fully utilized, thus improving the flexural behavior. In this study, the flexural behavior of layered FRCM at different thicknesses (25 mm, 50 mm, 75 mm, 100 mm) of the steel fiber layer was investigated. The evolution of the crack propagation behavior was analyzed using the digital image correlation (DIC) technique. The results showed that the steel fiber layer thickness of 75 mm has the best flexural behavior. Moreover, the crack propagation path is more tortuous. The maximum value of crack opening displacement (COM) increases with the increase in fiber thickness. In addition, increasing the bottom layer thickness can increase the height of the tensile zone, but the interface inhibits the increase of the tensile zone. Full article

Fabric-reinforced cementitious matrices (FRCMs) are a novel composite material for strengthening structures. Fabric contributes to tying cross-sections under tensile stress. The complexity of the interfaces between the fabric and the matrix does not allow having a simple and accurate model that enables practitioners to perform feasible calculations. This work developed an analytical approach and a numerical simulation based on the reduction of FRCMs’ strength capabilities under tensile stress states. The concept of effective strength was estimated for different types of fabrics (basalt, carbon, glass, poly p-phenylene benzobisoxazole (PBO), and steel) from experimental evidence. The proposed models calculate the ultimate bending moment for reinforced concrete (RC) structures strengthened with FRCMs. The numerical models performed simulations that reproduced the moment–deflection curves of the different tested beams. Steel fabric showed the highest contribution to strength (78%), while PBO performed the worst (6%). Basalt and carbon showed irregular contributions. Full article

Digital Image Correlation (DIC) provides measurements without disturbing the specimen, which is a major advantage over contact methods. Additionally, DIC techniques provide full-field maps of response quantities like strains and displacements, unlike traditional methods that are limited to a local investigation. In this work, an experimental application of DIC is presented to investigate a problem of relevant interest in the civil engineering field, namely the interface behavior between externally bonded fabric reinforced cementitious mortar (FRCM) sheets and concrete substrate. This represents a widespread strengthening technique of existing reinforced concrete structures, but its effectiveness is strongly related to the bond behavior between composite fabric and underlying concrete. To investigate this phenomenon, a set of notched concrete beams are realized, reinforced with FRCM sheets on the bottom face, subsequently cured in different environmental conditions (humidity and temperature) and finally tested up to failure under three-point bending. Mechanical tests are carried out vis-à-vis DIC measurements using two distinct cameras simultaneously, one focused on the concrete front face and another focused on the FRCM-concrete interface. This experimental setup makes it possible to interpret the mechanical behavior and failure mode of the specimens not only from a traditional macroscopic viewpoint but also under a local perspective concerning the evolution of the strain distribution at the FRCM-concrete interface obtained by DIC in the pre- and postcracking phase. Full article

Strengthening systems for existing reinforced concrete (RC) structures are increasingly needed due to several problems such as degradation of materials over the time, underdesign, serviceability or seismic upgrading, or new code requirements. In the last decades, strengthening by fibers composite materials applied with various techniques (FRP, FRCM, NSM) were largely investigated and theoretical formulations have been introduced in national and international design guidelines. Although they are an excellent strengthening solution, steel plates may represent still a valid traditional alternative, due to low costs, ductile stress-strain behavior, simple and fast mounting with possibility of reusing the material. Guidelines for a correct design are still lack and, therefore, detailed models and design formulas are needed. In this paper, the bond behavior at the plate-concrete interface, which plays a key role for the effectiveness of the strengthening system, is analyzed by means of 3D finite element models calibrated on experimental results available in literature. Parametric analyses were carried out by changing some meaningful parameters. Full article

Several reinforced-concrete (RC) structural elements are subjected to cyclic load, such those employed in highway and railroad bridges and viaducts. The durability of these elements may be reduced as a consequence of fatigue, which mainly affects the steel reinforcement. The use of externally bonded (EB) fiber-reinforced cementitious matrix (FRCM) composites allows the moment capacity to be shared by the internal reinforcement and the EB composite, thus increasing the fatigue life of the strengthened RC member. The effectiveness of EB FRCM composites is related to the composite bond properties. However, limited research is currently available on the effect of fatigue on the bond behavior of FRCM-substrate joints. This study provides first the state of the art on the fatigue behavior of different FRCM composites bonded to a concrete substrate. Then, the fatigue bond behavior of a polyparaphenylene benzo-bisoxazole (PBO) FRCM is experimentally investigated using a modified beam test set-up. The use of this set-up provided information on the effect of fiber-matrix interface shear and normal stresses on the specimen fatigue bond behavior. The results showed that fatigue loading may induce premature debonding at the matrix-fiber interface and that stresses normal to the interface reduce the specimen fatigue life. Full article