Search Results (13)

The aerodynamic performance of wind turbine airfoils is crucial for the efficiency and reliability of wind energy systems, with leading-edge roughness significantly impacting blade performance. This study conducts numerical simulations on the DU 00-W-401 airfoil to investigate the effects of leading-edge roughness. Results reveal that the rough airfoil exhibits a distinctive “N”-shaped lift coefficient curve. The formation mechanism of this nonlinear lift curve is primarily attributed to the development of the trailing-edge separation vortex and variations in the adverse pressure gradient from the maximum thickness position to the trailing-edge confluence. The impact of different roughness heights is further investigated. It is discovered that when the roughness height is higher than 0.3 mm, the boundary layer can be considered fully turbulent, and the lift curve shows the “N” shape stably. When the roughness height is between 0.07 mm and 0.1 mm, a transitional state can be observed, with several saltation points in the lift curve. The main characteristics of different flow regimes based on different lift curve segments are summarized. This research enhances the understanding of the effects of leading-edge roughness on the aerodynamic performance of a thick wind turbine airfoil, and the simulation method for considering the effect of leading-edge roughness is practical to be applied on large-scale wind turbine blade to estimate the aerodynamic performance under rough leading-edge conditions, thereby supporting advancements in wind turbine technology and promoting the broader adoption of renewable energy. Full article

Icing on wind turbines reduces power generation efficiency and leads to safety issues. Consequently, in this paper, ice distribution characteristics on DU25 and NACA63-215 airfoils at ambient temperatures and angles of attack are explored VIA numerical simulation. The findings indicate that when the ambient temperature changes in the range of 248–268 K, the ice distribution range on the upper surface of the DU25 airfoil (0–3.07 mm) is wider than that of the NACA63-215 airfoil (0–1.91 mm), while the ice distribution range on the lower surface of the DU25 airfoil (0–12.13 mm) is narrower than that of the NACA63-215 airfoil (0–15.18 mm) due to the discrepancy in droplet collection efficiency and droplet freezing rate caused by airfoil structure and ambient temperature, respectively. At an angle of attack of 0°, the ice distribution range on the upper surface of the DU25 airfoil is almost the same as that of the NACA63-215 airfoil. At an angle of attack of 8°, the ice distribution range on the upper surface of the DU25 airfoil (0–1.05 mm) is broader than that of the NACA63-215 airfoil (0–0.675 mm), whereas the ice distribution range on the lower surface of the DU25 airfoil (0–17 mm) is narrower than that of the NACA63-215 airfoil (0–20 mm) due to the discrepancy in droplet collection efficiency caused by droplet flow trajectory. The angle of attack has a much greater effect on the peak ice thickness than ambient temperature. This study will provide guidance for the anti-icing coating design of wind turbine blades. Full article

Offshore wind turbines operating in frigid and humid climates may encounter icing on the blade surface. This phenomenon adversely impacts the aerodynamic efficiency of the turbine, consequently diminishing power generation efficacy. Investigating the distribution characteristics of icing on the blade surface is imperative. Hence, this study undertook icing wind tunnel tests on segments of DU25 airfoil, a prevalent type for offshore wind turbines, to examine such characteristics as different chord lengths and angles of attack. The results show a simultaneous increase in the blade icing area and growth rate of the net icing area with augmenting the chord length and angles of attack. The total icing area rate decreases by a factor of two when the chord length is doubled. The relative positioning of icing and the average icing thickness remain consistent across the airfoil blades with varying chord lengths. Comparing the icing shapes on blades of varying scales shows a similarity ranging from 84.06% to 88.72%. The results of this study provide insight into the icing characteristics of offshore wind turbines. Full article

This study explores the influence of angle of attack (AOA) on the icing distribution characteristics of asymmetric blade airfoil (DU97) surfaces for wind turbines under icing conditions by numerical simulation. The findings demonstrate a consistence between the simulated ice shapes and experimental data. The ice thickness distribution on the lower surface of the leading edge exhibits a trend of first rising and then declining along the chord direction while showing a gradually decreasing trend on the upper surface. The ice distribution range on the upper surface of the trailing edge is broader than that on the lower surface. The peak ice thickness at the trailing edge rises significantly as AOA increases from 5° to 10°, and at the leading edge raises dramatically at droplet sizes of 30–40 μm and wind speeds of 5–10 m/s. The peak ice thickness is more significantly influenced by AOA than by ambient temperature due to the combined effect of airflow characteristics induced by AOA and latent heat (phase change) and sensible heat (thermal convection and thermal radiation) caused by ambient temperature. The findings offer valuable insights into the flow and heat transfer physics, and can operate as references for wind turbine anti/de-icing technology. Full article

The influence of the outer reinforcement layers on the repair structure and aerodynamic performance was studied. Firstly, a continuous damage mechanics model was established, and the 3D Hashin criterion and cohesive zone material model were used to analyze the damage repair model. The failure load deviation was 5.5%. Secondly, on the basis of the $\mathsf{\gamma }-\mathrm{R}{e}_{\theta }$ transition model and SST–ω turbulence model, the aerodynamic analysis model of DU300 airfoil was established. The numerical simulation results showed that the lift coefficient and pressure distribution at the angle of attack of 10° and 15° were deviated from the experimental values by 2%. Furthermore, 27 structural repair models, nine 2D aerodynamic repair models, and a 3D full-scale blade model were designed. It was found that, when the repair length accounted for 60% of the total model length, the failure load increased by 22%, but the aerodynamic power with the repair length of 10 m was decreased by 0.137%. When the repair area was large and the repair height was from 4 mm to 6 mm, the failure load was greatly increased by about 30%, and the aerodynamic pressure distribution and static pressure field fluctuated significantly. The results show that the structural and aerodynamic characteristics were closely related to the repair parameters. Full article

Accurate computation of the performance of a horizontal-axis wind turbine (HAWT) using Blade Element Momentum (BEM) based codes requires good quality aerodynamic characteristics of airfoils. This paper shows a numerical investigation of transitional flow over the DU 91-W2-250 airfoil with chord-based Reynolds number ranging from 3 × 10⁶ to 6 × 10⁶. The primary goal of the present paper is to validate the unsteady Reynolds averaged Navier-Stokes (URANS) approach together with the four-equation transition SST turbulence model with experimental data from a wind tunnel. The main computational fluid dynamics (CFD) code used in this work was ANSYS Fluent. For comparison, two more CFD codes with the Transition SST model were used: FLOWer and STAR-CCM +. The obtained airfoil characteristics were also compared with the results of fully turbulent models published in other works. The XFOIL approach was also used in this work for comparison. The aerodynamic force coefficients obtained with the Transition SST model implemented in different CFD codes do not differ significantly from each other despite the different mesh distributions used. The drag coefficients obtained with fully turbulent models are too high. With the lowest Reynolds numbers analyzed in this work, the error in estimating the location of the transition was significant. This error decreases as the Reynolds number increases. The applicability of the uncalibrated transition SST approach for a two-dimensional thick airfoil is up to the critical angle of attack. Full article

Thick airfoils are conventionally adopted in the blade root region of a wind turbine to ensure structural safety under extreme conditions, despite the resulting power loss. To prevent this loss, a passive flow control device known as a vortex generator (VG) is installed at the starting point of the stall to control the flow field near the wall of the suction surface. In this study, we used computational fluid dynamics (CFD) to investigate the aerodynamic characteristics induced as a result of the shape and layout of the VG on a multi-MW wind turbine blade. The separated and vortical flow behavior on the suction surface of the wind turbine blade equipped with VGs was captured by the Reynolds-averaged Navier–Stokes (RANS) steady-flow simulation. The parametric sensitivity study of the VG shape parameters such as the chord-wise length, height, and interval of the fair of VGs was conducted using thick DU airfoil on the blade inboard area. Based on these results, the response surface method (RSM) was used to investigate the influence of the design parameters of the VG. Based on the CFD results, the VG design parameters were selected by considering the lift coefficient and vorticity above the trailing edge. The maximum vorticity from the trailing edge of the selected VG and the lift coefficient were 55.7% and 0.42% higher, respectively, than the average. The selected VG design and layout were adopted for a multi-MW wind turbine and reduced stall occurrence in the blade root area, as predicted by the simulation results. The VG improved the aerodynamic performance of the multi-MW wind turbine by 2.8% at the rated wind speed. Full article

Thermographic flow visualization is a contactless, non-invasive technique to visualize the boundary layer flow on wind turbine rotor blades, to assess the aerodynamic condition and consequently the efficiency of the entire wind turbine. In applications on wind turbines in operation, the distinguishability between the laminar and turbulent flow regime cannot be easily increased artificially and solely depends on the energy input from the sun. State-of-the-art image processing methods are able to increase the contrast slightly but are not able to reduce systematic gradients in the image or need excessive a priori knowledge. In order to cope with a low-contrast measurement condition and to increase the distinguishability between the flow regimes, an enhanced image processing by means of the feature extraction method, principal component analysis, is introduced. The image processing is applied to an image series of thermographic flow visualizations of a steady flow situation in a wind tunnel experiment on a cylinder and DU96W180 airfoil measurement object without artificially increasing the thermal contrast between the flow regimes. The resulting feature images, based on the temporal temperature fluctuations in the images, are evaluated with regard to the global distinguishability between the laminar and turbulent flow regime as well as the achievable measurement error of an automatic localization of the local flow transition between the flow regimes. By applying the principal component analysis, systematic temperature gradients within the flow regimes as well as image artefacts such as reflections are reduced, leading to an increased contrast-to-noise ratio by a factor of 7.5. Additionally, the gradient between the laminar and turbulent flow regime is increased, leading to a minimal measurement error of the laminar-turbulent transition localization. The systematic error was reduced by 4% and the random error by 5.3% of the chord length. As a result, the principal component analysis is proven to be a valuable complementary tool to the classical image processing method in flow visualizations. After noise-reducing methods such as the temporal averaging and subsequent assessment of the spatial expansion of the boundary layer flow surface, the PCA is able to increase the laminar-turbulent flow regime distinguishability and reduce the systematic and random error of the flow transition localization in applications where no artificial increase in the contrast is possible. The enhancement of contrast increases the independence from the amount of solar energy input required for a flow evaluation, and the reduced errors of the flow transition localization enables a more precise assessment of the aerodynamic condition of the rotor blade. Full article

During the operation of wind turbines, flow separation appears at the blade roots, which reduces the aerodynamic efficiency of the wind turbine. In order to effectively apply vortex generators (VGs) to blade flow control, the effect of the VG spacing (λ) on flow control is studied via numerical calculations and wind tunnel experiments. First, the large eddy simulation (LES) method was used to calculate the flow separation in the boundary layer of a flat plate under an adverse pressure gradient. The large-scale coherent structure of the boundary layer separation and its evolution process in the turbulent flow field were analyzed, and the effect of different VG spacings on suppressing the boundary layer separation were compared based on the distance between vortex cores, the fluid kinetic energy in the boundary layer, and the pressure loss coefficient. Then, the DU93-W-210 airfoil was taken as the research object, and wind tunnel experiments were performed to study the effect of the VG spacing on the lift–drag characteristics of the airfoil. It was found that when the VG spacing was λ/H = 5 (H represents the VG’s height), the distance between vortex cores and the vortex core radius were approximately equal, which was more beneficial for flow control. The fluid kinetic energy in the boundary layer was basically inversely proportional to the VG spacing. However, if the spacing was too small, the vortex was further away from the wall, which was not conducive to flow control. The wind tunnel experimental results demonstrated that the stall angle-of-attack (AoA) of the airfoil with the VGs increased by 10° compared to that of the airfoil without VGs. When the VG spacing was λ/H = 5, the maximum lift coefficient of the airfoil with VGs increased by 48.77% compared to that of the airfoil without VGs, the drag coefficient decreased by 83.28%, and the lift-to-drag ratio increased by 821.86%. Full article

The currently geometric and aerodynamic characteristics for wind turbine airfoils with the medium thickness are studied to pursue maximum aerodynamic performance, while the interaction between blade stiffness and aerodynamic performance is neglected. Combining the airfoil functional integration theory and the mathematical model of the blade cross-section stiffness matrix, an integrated design method of aerodynamic performance and structural stiffness characteristics for the medium thickness airfoils is presented. The aerodynamic and structural comparison of the optimized WQ-A300 airfoil, WQ-B300 airfoil, and the classic DU97-W-300 airfoil were analyzed. The results show that the aerodynamic performance of the WQ-A300 and WQ-B300 airfoils are better than that of the DU97-W-300 airfoil. Though the aerodynamic performance of the WQ-B300 airfoil is slightly reduced compared to the WQ-A300 airfoil, its blade cross-sectional stiffness properties are improved as the flapwise and edgewise stiffness are increased by 6.2% and 8.4%, respectively. This study verifies the feasibility for the novel design method. Moreover, it also provides a good design idea for the wind turbine airfoils and blade structural properties with medium or large thickness. Full article

Passive vortex generators (VGs) are widely used to suppress the flow separation of wind turbine blades, and hence, to improve rotor performance. VGs have been extensively investigated on stationary airfoils; however, their influence on unsteady airfoil flow remains unclear. Thus, we evaluated the unsteady aerodynamic responses of the DU-97-W300 airfoil with and without VGs undergoing pitch oscillations, which is a typical motion of the turbine unsteady operating conditions. The airfoil flow is simulated by numerically solving the unsteady Reynolds-averaged Navier-Stokes equations with fully resolved VGs. Numerical modelling is validated by good agreement between the calculated and experimental data with respect to the unsteady-uncontrolled flow under pitch oscillations, and the steady-controlled flow with VGs. The dynamic stall of the airfoil was found to be effectively suppressed by VGs. The lift hysteresis intensity is greatly decreased, i.e., by 72.7%, at moderate unsteadiness, and its sensitivity to the reduced frequency is favorably reduced. The influences of vane height and chordwise installation are investigated on the unsteady aerodynamic responses as well. In a no-stall flow regime, decreasing vane height and positioning VGs further downstream can lead to relatively high effectiveness. Compared with the baseline VG geometry, the smaller VGs can decrease the decay exponent of nondimensionalized peak vorticity by almost 0.02, and installation further downstream can increase the aerodynamic pitch damping by 0.0278. The obtained results are helpful to understand the dynamic stall control by means of conventional VGs and to develop more effective VG designs for both steady and unsteady wind turbine airfoil flow. Full article

The increasing capability of Wind Turbine (WT) based power generation systems has derived in an increment of the WT rotor diameter, i.e., longer rotor blades. This results in an increase of the electrical power generated but also in instabilities in the operation of the WT, especially due to the mechanical fatigue loads generated in its elements. In this context, flow control has appeared as a solution to improve the aerodynamic performance of the blades. These devices not only increase lift coefficient but also reduce mechanical fatigue loads. This paper presents a detailed numerical analysis of the effects of placing a passive flow control element, a Gurney Flap (GF), in a DU91W250 airfoil. Moreover, a numerical study of the influence of the GF length on the aerodynamic performance of the blade has been carried out. This study is considered as a basis for the development of an optimization technique of the GF length for long WT blades. Full article

Microtabs (MT) consist of a small tab placed on the airfoil surface close to the trailing edge and perpendicular to the surface. A study to find the optimal position to improve airfoil aerodynamic performance is presented. Therefore, a parametric study of a MT mounted on the pressure surface of an airfoil has been carried out. The aim of the current study is to find the optimal MT size and location to increase airfoil aerodynamic performance and to investigate its influence on the power output of a 5 MW wind turbine. Firstly, a computational study of a MT mounted on the pressure surface of the airfoil DU91W(2)250 has been carried out and the best case has been found according to the largest lift-to-drag ratio. This airfoil has been selected because it is typically used on wind turbine, such as the 5 MW reference wind turbine of the National Renewable Energy Laboratory (NREL). Second, Blade Element Momentum (BEM) based computations have been performed to investigate the effect of the MT on the wind turbine power output with different wind speed realizations. The results show that, due to the implementation of MTs, a considerable increase in the turbine average power is achieved. Full article