Search Results (17)

Bimetals have broad application prospects in many fields due to the combination of the performance characteristics of the two materials, but weak interface bonding limits their promotion and application. Therefore, studying the interfacial behavior to achieve bimetallic strengthening is the focus of this field. However, it is often difficult or costly to visually observe the interfacial behavior using traditional experimental methods. Molecular dynamics (MD) is an advanced microscopic simulation method that can conveniently, rapidly, accurately and intuitively study the diffusion and mechanical behavior at the bimetallic interfaces, providing a powerful tool and theoretical guidance to reveal the nature of interfacial bonding and the strengthening mechanism. This paper summarizes the research progress on molecular dynamics in the bimetallic formation process and mechanical behavior, including Al/Cu, Al/Mg, Al/Ni, Al/Ti, Al/Fe, Cu/Ni, and Fe/Cu. In addition, the future development direction is outlined to provide theoretical basis and experimental guidance for further exploring the formation process and performance enhancement of the bimetallic interfaces. Full article

Bimetals—materials composed of two metal components with dissimilar standard reduction–oxidation (redox) potentials—offer unique electronic, optical, and catalytic properties, surpassing monometallic systems. These materials exhibit not only the combined attributes of their constituent metals but also new and novel properties arising from their synergy. Although many reviews have explored the synthesis, properties, and applications of bimetallic systems, none have focused exclusively on iron (Fe)- and aluminum (Al)-based bimetals. This systematic review addresses this gap by providing a comprehensive overview of conventional and emerging techniques for Fe-based and Al-based bimetal synthesis. Specifically, this work systematically reviewed recent studies from 2014 to 2023 using the Scopus, Web of Science (WoS), and Google Scholar databases, following the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines, and was registered under INPLASY with the registration number INPLASY202540026. Articles were excluded if they were inaccessible, non-English, review articles, conference papers, book chapters, or not directly related to the synthesis of Fe- or Al-based bimetals. Additionally, a bibliometric analysis was performed to evaluate the research trends on the synthesis of Fe-based and Al-based bimetals. Based on the 122 articles analyzed, Fe-based and Al-based bimetal synthesis methods were classified into three types: (i) physical, (ii) chemical, and (iii) biological techniques. Physical methods include mechanical alloying, radiolysis, sonochemical methods, the electrical explosion of metal wires, and magnetic field-assisted laser ablation in liquid (MF-LAL). In comparison, chemical protocols covered reduction, dealloying, supported particle methods, thermogravimetric methods, seed-mediated growth, galvanic replacement, and electrochemical synthesis. Meanwhile, biological techniques utilized plant extracts, chitosan, alginate, and cellulose-based materials as reducing agents and stabilizers during bimetal synthesis. Research works on the synthesis of Fe-based and Al-based bimetals initially declined but increased in 2018, followed by a stable trend, with 50% of the total studies conducted in the last five years. China led in the number of publications (62.3%), followed by Russia, Australia, and India, while Saudi Arabia had the highest number of citations per document (95). RSC Advances was the most active journal, publishing eight papers from 2014 to 2023, while Applied Catalysis B: Environmental had the highest number of citations per document at 203. Among the three synthesis methods, chemical techniques dominated, particularly supported particles, galvanic replacement, and chemical reduction, while biological and physical methods have started gaining interest. Iron–copper (Fe/Cu), iron–aluminum (Fe/Al), and iron–nickel (Fe/Ni) were the most commonly synthesized bimetals in the last 10 years. Finally, this work was funded by DOST-PCIEERD and DOST-ERDT. Full article

Electrocatalytic nitrate reduction reaction (NO₃⁻RR) to ammonia (NH₃) presents an alternative, sustainable approach to ammonia production. However, the existing catalysts suffer from poor NH₃ yield under lower concentrations of NO₃⁻, and the kinetic understanding of bimetal catalysis is lacking. In this study, a Co₃O₄–modified Cu₂₊₁O nanowire (CoCuNWs) catalyst with a high specific surface area was synthesized to effectively produce NH₃ from a 10 mM KNO₃ basic solution. CoCuNWs demonstrated a high NH₃ yield rate of 0.30 mmol h⁻¹ cm⁻² with an NH₃ Faradaic efficiency (FE) of 96.7% at −0.2 V vs. RHE, which is 1.5 times higher than the bare Cu₂₊₁O NWs. The synergistic effect between Co₃O₄ and Cu₂₊₁O significantly enhanced both the nitrate conversion and ammonia yield. Importantly, it is revealed that the surface of CoCuNWs is kinetically more easily saturated with NO₃⁻ (NO₂⁻) ions than that of Cu₂₊₁O NWs, as evidenced by both the higher current density and the plateau occurring at higher NO_x⁻ concentrations. In addition, CoCuNWs exhibit a higher diffusion coefficient of NO₃⁻, being 1.6 times higher than that of Cu₂₊₁O NWs, which also indicates that the presence of Co₃O₄ could promote the diffusion and adsorption of NO₃⁻ on CoCuNWs. Moreover, the ATR–SEIRAS analysis was applied to illustrate the reduction pathway of NO₃⁻ to NH₃ on CoCuNWs, which follows the formation of the key intermediate from *NO₂⁻, *NO, *NH₂OH to *NH₃. This work presents a strategy for constructing dual–metal catalysts for NO₃⁻RR and provides an insight to understand the catalysis from the perspective of the kinetics. Full article

While a tensile test revealing joint fracture at the base material may indicate good joint quality under certain circumstances, this conclusion might overlook the importance of examining the joint interface because exceptions can occur when one side is significantly softer. This study investigates the fabrication of a 316L/CuCrZr bimetal structure using the laser powder bed fusion (LPBF) process. Cracks were observed at the joint interface. The microhardness measured approximately 200 HV at the cracked interface and 100 HV on the CuCrZr side. Tensile testing showed that fractures occurred on the CuCrZr side, despite the presence of cracks at the bonding interface of the 316L/CuCrZr bimetal joint. Spheroids of 316L and Cu were found at the interface due to the Fe-Cu immiscibility system. This immiscibility was the main reason for the formation of cracks. This highlights the need for a thorough microstructural examination of the bonding to ensure a comprehensive quality assessment. The LPBF-fabricated 316L/CuCrZr bimetal joint exhibits a yield strength of 203.0 MPa, a UTS of 287.5 MPa, and an elongation of 15.3%. Full article

Deep and efficient debromination is a critical step in achieving environmentally friendly recycling and ensuring the sustainability of waste-printed circuit boards (WPCBs) because of their high toxicity and carcinogenicity. To this end, this study used a copper–iron (Cu/Fe) bimetal as a debromination agent to remove bromides from WPCBs using in situ catalytic pyrolysis technology. The results show that the maximum debromination efficiency was 97.14% under the following conditions: a Cu mole ratio of 0.20 (Cu/Fe-0.20), a Cu/Fe-0.20 dosage of 0.4, a pyrolysis temperature of 600 °C, and a retention time of 10 min. The main bromine species in pyrolysis oil and gas were bromophenol, bromomethane, HBr, and Br₂. The conversion of bromine species and the debromination of the Cu/Fe-0.20 bimetal were analyzed in real time using a thermogravimetry-coupled Fourier transform infrared and mass spectrometer (TG-FTIR-MS). Using the Cu/Fe bimetal synergistic effect, we determined that the debromination mechanism could be used for bromide conversion and fixing. The Cu in the Cu/Fe-0.20 transformed the organic Br (bromophenol and bromomethane) into inorganic Br (HBr and Br₂) by providing empty orbitals for lone pairs of electrons. Then, the generated HBr and Br₂ reacted with Fe in the Cu/Fe-0.20 and were fixed in pyrolysis residue. This study provides theoretical support and a practical method for WPCB deep debromination and recycling. Full article

Hexavalent chromium (Cr(VI)) is a typical heavy metal pollutant, making its removal from wastewater imperative. Although nanosized zero-valent iron (nZVI) and graphene-based materials are excellent remediation materials, they have drawbacks, such as agglomeration and being difficult to recycle. A facile synthesis method for decorating reduced graphene oxide (rGO) with ultrathin nZVI (within 10 nm) was explored in this study in order to develop an effective tool for Cr(VI) detoxication. Cu particles were doped in these composites for electron-transfer enhancement and were verified to improve the rate by 2.4~3.4 times. Batch experiments were conducted at different pHs, initial concentrations, ionic strengths, and humic acid (HA) concentrations. From these observations, it was found that the acid condition and appearance of Cu and rGO enhanced the treatment capacity. This procedure was fitted with a pseudo-second-order model, and the existence of NaCl and HA impeded it to some extent. Cr(VI) could be detoxified into Cr(III) and precipitated on the surface. Combining these analyses, a kinetics study, and the characterizations before and after the reaction, the removal mechanism of Cr(VI) was further discussed as a complex process involving adsorption, reduction, and precipitation. The maximum removal capacity of 156.25 mg g⁻¹ occurred in the acid condition, providing a potential Cr(VI) remediation method. Full article

Al/Fe bimetals prepared by a compound casting method, combining the excellent properties of both the Al alloy and the ductile cast iron, exhibit great potential for application in achieving engine weight reduction. However, the problem of insufficient interfacial bonding ability because of the difference in thermophysical properties of Al and Fe is particularly prominent. Therefore, in this work, the electrodeposited Cu coating on the surface of the Fe matrix was used as the interlayer of Al/Fe bimetal fabricated by coupling hot-dipping with compound casting to solve the above problem. The effect of Cu interlayer thickness on the interfacial microstructure and shear strength of bimetal was investigated. The experimental results showed that the shear strength up to 77.65 MPa in regard to Al/Fe bimetal with a 5 μm Cu interlayer was obtained. No Cu element was detected at the interface of bimetal regardless of the thickness of the Cu interlayer. The diffusion behavior of the Cu atom at the interface and the influence of the Cu layer at the atomic scale on diffusion reaction and the Al/Fe interface were further revealed by combining first-principle and molecular dynamics calculations. The simulation results revealed that the Cu layer gradually dissolved into an Al alloy at 750 °C, thereby promoting the diffusion reaction of the Al/Fe interface. Meanwhile, the protective role of the Cu layer against oxidation on the surface of the Fe matrix was confirmed. As a result, the interfacial bonding performance was enhanced when the Cu interlayer was introduced. Full article

The hollow hierarchical structure Cu@S and CuFe_0.5@S catalysts were successfully synthesized through the “dissolution-recrystallization” (D-R) method for the reverse water gas shift reaction (RWGS). The encapsulated catalysts had a hierarchical porous structure and better dispersion of Cu particles than the Cu-S and CuFe_0.5-S samples prepared via the conventional impregnation method. Furthermore, CuFe_0.5-S and CuFe_0.5@S catalysts showed higher CO₂ conversion and 100% selectivity of CO at the entire temperature range investigated in this work compared to the monometallic catalysts Cu-S and Cu@S. Interestingly, the reaction activity of all the samples increased according to the sequence: CuFe_0.5@S > CuFe_0.5-S > Cu@S > Cu-S at 400–550 °C under atmospheric pressure. These results indicate that the higher dispersion of encapsulation structure and the enhanced surface basicity derived from the addition of Fe play crucial roles in enhancing the catalytic performance of Cu-based catalysts in the RWGS reaction. Full article

This paper presents the results of a study of the morphology and structure at the weld interface in a brass–Invar bimetal, which belongs to the class of so-called thermostatic bimetals, or thermobimetals. The structure of the brass–Invar weld interface was analyzed using optical microscopy and scanning electron microscopy (SEM), with the use of energy-dispersive X-ray (EDX) spectrometry and back-scattered electron diffraction (BSE) to identify the phases. The distribution of the crystallographic orientation of the grains at the weld interface was obtained using an e-Flash HR electron back-scatter diffraction (EBSD) detector and a forward-scatter detector (FSD). The results of the study indicated that the weld interface had the wavy structure typical of explosive welding. The wave crests and troughs showed the presence of melted zones consisting of a disordered Cu–Zn–Fe–Ni solid solution and undissolved Invar particles. The pattern quality map showed that the structure of brass and Invar after explosive welding consisted of grains that were strongly elongated towards the area of the highest intensive plastic flow. In addition, numerous deformation twins, dislocation accumulations and shear bands were observed. Thus, based on the results of this study, the mechanism of Cu–Zn–Fe–Ni structure formation can be proposed. Full article

In this study, zero-valent iron-copper (Fe-Cu) and iron-nickel (Fe-Ni) bimetals were prepared by disc milling for the dehalogenation of trichloroethylene vapors. For both Fe-Ni and Fe-Cu, three combinations in terms of percentage of secondary metal added were produced (1%, 5%, 20% by weight) and the formation of the bimetallic phase by milling was evaluated by X-ray diffraction (XRD) analysis. The disc milled bimetals were characterized by a homogenous distribution of Ni or Cu in the Fe phase and micrometric size visible from scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS) analysis and by a relatively low specific surface area (0.2–0.7 m²/g) quantified by the Brunauer–Emmett–Teller (BET) method. The reactivity of the produced bimetals was evaluated by batch degradation tests of TCE in the gas phase with 1 day of reaction time. Fe-Ni bimetals have shown better performance in terms of TCE removal (57–75%) than Fe-Cu bimetals (41–55%). The similar specific surface area values found for the produced bimetals indicated that the enhancement in the dehalogenation achieved using bimetals is closely related to the induced catalysis. The obtained results suggest that ZVI-based bimetals produced by disc milling are effective in the dehalogenation of TCE vapors in partially saturated conditions. Full article

Acid mine drainage (AMD) is a serious environmental issue associated with mining due to its acidic pH and potentially toxic elements (PTE) content. This study investigated the performance of the Fe-Al bimetallic particles for the treatment of combined AMD-gold processing effluents. Batch experiments were conducted in order to eliminate potentially toxic elements (including Hg, As, Cu, Pb, Ni, Zn, and Mn) from a simulated waste solution at various bimetal dosages (5, 10, and 20 g/L) and time intervals (0 to 90 min). The findings show that metal ions with greater electrode potentials than Fe and Al have higher affinities for electrons released from the bimetal. Therefore, a high removal (>95%) was obtained for Hg, As, Cu, and Pb using 20 g/L bimetal in 90 min. Higher uptakes of Hg, As, Cu, and Pb than Ni, Zn, and Mn also suggest that electrochemical reduction and adsorption by Fe-Al (oxy) hydroxides as the primary and secondary removal mechanisms, respectively. The total Al³⁺ dissolution in the experiments with a higher bimetal content (10 and 20 g/L) were insignificant, while a high release of Fe ions was recorded for various bimetal dosages. Although the secondary Fe pollution can be considered as a drawback of using the Fe-Al bimetal, this issue can be tackled by a simple neutralization and Fe precipitation process. A rapid increase in the solution pH (initial pH 2 to >5 in 90 min) was also observed, which means that bimetallic particles can act as a neutralizing agent in AMD treatment system and promote the precipitation of the dissolved metals. The presence of chloride ions in the system may cause akaganeite formation, which has shown a high removal capacity for PTE. Moreover, nitrate ions may affect the process by competing for the released electrons from the bimetal owing to their higher electrode potential than the metals. Finally, the Fe-Al bimetallic material showed promising results for AMD remediation by electrochemical reduction of PTE content, as well as acid-neutralization/metal precipitation. Full article

Bimetal CuFe (copper-iron) nanoparticles, which are based on the earth-abundant and inexpensive metals, have generated a great deal of interest in recent years. The possible modification of the chemical and physical properties of these nanoparticles by changing their size, structure, and composition has contributed to the development of material science. At the same time, the strong tendency of these elements to oxidize under atmospheric conditions makes the synthesis of pure bimetallic CuFe nanoparticles still a great challenge. This review reports on different synthetic approaches to bimetallic CuFe nanoparticles and bimetallic CuFe nanoparticles supported on various materials (active carbide, carbide nanotubes, silica, graphite, cellulose, mesoporous carbide), their structure, physical, and chemical properties, as well as their utility as catalysts, including electrocatalysis and photocatalysis. Full article

A hybrid verification method consisting of experiments and molecular dynamics simulations was implemented to investigate the diffusion behaviour of steel/ZCuPb20Sn5 bimetals. The effects of different carbon steels (Q235 steel, 45 steel, and T8 steel), pouring temperatures, and holding times on their microstructures and mechanical properties were studied to obtain the optimum process parameters. The experimental results indicated that the pouring temperature and holding time played an imperative role in improving the shear strength of the steel/copper bimetallic composite. The highest bonding strength of all the steel/copper bimetallic composites was obtained at 1523 K and the holding time of 40 min. Moreover, the carbon steel of 45 steel with a ZCuPb20Sn5 interface exhibited the highest bonding strength because of the appropriate pearlite content along with the preferable structure and micro-hardness for the considered diffusion width and bonding strength. Meanwhile, the diffusion distance of copper atoms in the carbon steel matrix was smaller than that of iron atoms in the ZCuPb20Sn5 matrix. In the simulation results, the diffusion coefficient of Cu atoms was smaller than that of Fe atoms, but the diffusion distance of Fe atoms in the Cu bulk was larger than that of Cu atoms in the Fe bulk; this showed a significant agreement with the experimental result. Full article

SAPO-34 was prepared with a mixture of three templates containing triethylamine, tetraethylammonium hydroxide, and morpholine, which leads to unique properties for support and production cost reduction. Meanwhile, Cu/SAPO-34, Fe/SAPO-34, and Cu-Fe/SAPO-34 were prepared through the ion-exchanged method in aqueous solution and used for selective catalytic reduction (SCR) of NO_x with NH₃. The physical structure and original crystal of SAPO-34 are maintained in the catalysts. Cu-Fe/SAPO-34 catalysts exhibit high NO_x conversion in a broad temperature window, even in the presence of H₂O. The physicochemical properties of synthesized samples were further characterized by various methods, including XRD, FE-SEM, EDS, N₂ adsorption-desorption isotherms, UV-Vis-DRS spectroscopy, NH₃-TPD, H₂-TPR, and EPR. The best catalyst, 3Cu-1Fe/SAPO-34 exhibited high NO_x conversion (> 90%) in a wide temperature window of 250–600 °C, even in the presence of H₂O. In comparison with mono-metallic samples, the 3Cu-1Fe/SAPO-34 catalyst had more isolated Cu²⁺ ions and additional oligomeric Fe³⁺ active sites, which mainly contributed to the higher capacity of NH₃ and NO_x adsorption by the enhancement of the number of acid sites as well as its greater reducibility. Therefore, this synergistic effect between iron and copper in the 3Cu-1Fe/SAPO-34 catalyst prompted higher catalytic performance in more extensive temperature as well as hydrothermal stability after iron incorporation. Full article

A novel extracellular alkaline phosphatase/phosphodiesterase from the structural protein family PhoD that encoded by the genome sequence of the marine bacterium Cobetia amphilecti KMM 296 (CamPhoD) has been expressed in Escherichia coli cells. The calculated molecular weight, the number of amino acids, and the isoelectric point (pI) of the mature protein’s subunit are equal to 54832.98 Da, 492, and 5.08, respectively. The salt-tolerant, bimetal-dependent enzyme CamPhoD has a molecular weight of approximately 110 kDa in its native state. CamPhoD is activated by Co²⁺, Mg²⁺, Ca²⁺, or Fe³⁺ at a concentration of 2 mM and exhibits maximum activity in the presence of both Co²⁺ and Fe³⁺ ions in the incubation medium at pH 9.2. The exogenous ions, such as Zn²⁺, Cu²⁺, and Mn²⁺, as well as chelating agents EDTA and EGTA, do not have an appreciable effect on the CamPhoD activity. The temperature optimum for the CamPhoD activity is 45 °C. The enzyme catalyzes the cleavage of phosphate mono- and diester bonds in nucleotides, releasing inorganic phosphorus from p-nitrophenyl phosphate (pNPP) and guanosine 5′-triphosphate (GTP), as determined by the Chen method, with rate approximately 150- and 250-fold higher than those of bis-pNPP and 5′-pNP-TMP, respectively. The Michaelis–Menten constant (K_m), V_max, and efficiency (k_cat/K_m) of CamPhoD were 4.2 mM, 0.203 mM/min, and 7988.6 S⁻¹/mM; and 6.71 mM, 0.023 mM/min, and 1133.0 S⁻¹/mM for pNPP and bis-pNPP as the chromogenic substrates, respectively. Among the 3D structures currently available, in this study we found only the low identical structure of the Bacillus subtilis enzyme as a homologous template for modeling CamPhoD, with a new architecture of the phosphatase active site containing Fe³⁺ and two Ca²⁺ ions. It is evident that the marine bacterial phosphatase/phosphidiesterase CamPhoD is a new structural member of the PhoD family. Full article