Search Results (16)

Friction stir welding (FSW) is a novel welding technique that produces a solid-state weld by generating frictional heat and plastic deformation at the weld spot with a revolving, non-consumable welding tool. Despite processing a wide range of industrial materials, FSW has concentrated on welding aluminum and its alloys because of its high strength-to-weight ratio and uses in the shipbuilding, aerospace, and other fabrication industries. Important FSW process factors that determine the mechanical qualities of the weldment are the tool tilt angle, tool traverse feed, tool pin profile, tool rotational speed (TRS), tool traverse speed (TTS), tool pin profile (TPP), and shoulder plunge depth. Variations in the required process parameters cause defects, which lower the weld quality of FSWed aluminum alloys (AA). Therefore, keeping an eye on and managing the FSW process is crucial to preserving the caliber of the weld joints. The current study aims to investigate the changes in the mechanical characteristics and microstructure of the FSWed AA5052-H111 and AA6061-T6 joints. To perform the FSW experiments, we varied TRS, TTS, and TPP on plates that were 5 mm thick and had a butt joint structure. Following welding, the microstructure of the weld zones was examined to observe how the grains had changed. The joint’s tensile strength reached a maximum of 227 MPa for the square-shaped TPP, and the micro-Vickers hardness test results showed a maximum of 102 HV at the weld nugget zone (WNZ). Full article

The article is the result of the question mentioned in its title, namely, whether heat treatments without phase transformation and pressing of parts can improve the physicomechanical properties of metallic materials and alloys. Starting from this hypothesis, the article analyzes the influence of non-phase change thermal treatment TT and plastic deformation (compression) on a steel used for the realization of components in the engineering industry, as presented in the specific standards SR EN-10025 and SR EN-10027. The results of the tensile tests and of the Vickers hardness tests on the specimens made of this material are presented. The results in terms of material ultimate stress σ_u, yield strength S_y, elongation δ, reduction in cross section ψ, as well as those obtained in the Vickers test are summarized in tabular or graphical form. From the research conducted by the authors of this work, it can be seen that the 0.5 × T_m−s (T_m−s—melting-solidifying temperature, K) heat treatment gives the best mix of properties: mechanical strength similar to that of the non-treated material, improved elasticity and ductility, but with a small, negligible reduction in hardness. The results are useful to support the activities of optimal selection of heat treatments and plastic forming for various engineering applications. Heat treatment without phase transformation is essential for improving the mechanical properties of materials used in engineering. This study investigates the impact of heat treatments and plastic deformation on S355J2+N steel, highlighting the increase in yield strength and improvement in ductility. The results show an increase of up to 15% in yield strength and an improvement in relative elongation by 2% for treatments at 0.5 × T_m−s, while hardness remains almost unchanged. Full article

This research addresses the escalating need for lightweight materials, such as aluminum and magnesium alloys, in the aerospace and automotive sectors. The study explores friction stir welding (FSW), a cost-efficient process known for producing high-quality joints in these materials. The experiment involved the welding of dissimilar aluminum alloys (AA5086-H111 to AA6061-T6) using a novel pin tool design with welding parameters such as holding time, pin tool length, tool spindle speed, and linear speed fine-tuned through a design of experiment (DOE) approach. A comparative analysis of two tool designs revealed that the newly introduced design substantially improved mechanical properties, particularly tensile strengths, by 18.2% relative to its predecessor. It is noteworthy that FSW joint efficiency is 83% when using a normal tool design in comparison with 92.2% when using a new tool design at similar FSW parameters. The new tool achieved the parameter values leading to the maximum tensile strength of 317 MPa with 3 mm thickness (Th), 25 s holding time (Tt), 0.1 mm dimension (L), 1600 rpm spindle speed (SS), and 30 mm/min feed velocity (Fr). In comparison, the normal tool achieved a maximum UTS of 285 MPa, 5 mm Th, 25 s Tt, 0.3 mm L, 800 rpm SS, and 90 mm/min Fr. The new tool design, with longitudinal and circular grooves, improves heat input for plastic deformation and alloy mixing during welding. Subsequent analysis of the joint’s microstructure and microhardness shows its similarity to the original alloys. Full article

This research aims to examine how a radial graded porosity distribution affects the elastic modulus by conducting simulations on Ti-based alloy foams with face-centered cubic and body-centered cubic crystal structures. Four types of foams were analyzed; commercially pure-Ti, Ti-13Ta-6Mn (TTM), Ti-13Ta-(TT) and Ti-13Ta-6Sn (TTS), (all in at.%). Four radial graded porosity distribution configurations were modeled and simulated using the finite element analysis (FEA). The radial graded porosity distribution configurations were generated using a Material Designer (Ansys) with a pore range of 200 to 600 μm. These radial graded porosity distributions had average porosity values of 0, 20, 30 and 40%. The consolidated samples that were obtained through a powder metallurgy technique in two step samples were synthesized using a powder metallurgy technique, with the elastic moduli values of the aforementioned Ti based alloys being measured by ultrasound using ~110, ~69, ~61 and ~65 GPa, respectively. The results showed that the modulus decreased as a function of porosity level in all simulated materials. The TTM, TT and TTS foams, with average porosities of 20, 30 and 40%, exhibited an modulus smaller than 30 GPa, which is a requirement to be used as a biomaterial in human bones. The TT foams showed the lowest modulus when compared to the other foams. Finally, certain theoretical models were used to obtain the modulus, the best being; the Gibson–Ashby model (α = 1 and n = 2.5) for the cp-Ti foams and Knudsen–Spriggs model (b = 3.06) for the TTM, TT and TTS foams. Full article

The mechanical properties of 2024 aluminum alloy were studied after two different tempers. The T351 temper (solution heat treatment, stress relief, and natural aging) leads to high hardness and toughness. A thermal treatment consisting of heat-treating at 280 °C for 48 h and slow cooling in a furnace, named TT temper, was performed to increase the precipitate size and their separation while minimizing the amount of solutes in solid solution, which produced the minimum hardness for an overaged Al2024 alloy and a lower tensile flow stress than for the T351 temper. The flow stress strongly decreases and the elongation to failure strongly increases for both materials above 300 °C. Differences in strain rate at a given stress in the power law regime at all temperatures for both tempers and compared with pure aluminum are attributed to the influence of solutes in solid solutions, affecting both the glide and climb of dislocations. However, the stacking fault energy, SFE, alone does not account for the hot deformation behavior. Thus, it is the synergistic effect of various solutes that affects the entire deformation process, causing a decrease of three or four orders of magnitude in strain rate for a given stress with respect to the pure aluminum matrix values. Full article

The major challenge of high-temperature shape memory alloys (SMAs) is the collocation of phase transition temperatures (TTs: M_s, M_f, A_s, A_f) with the mechanical properties required for application. Previous research has shown that the addition of Hf and Zr into NiTi shape memory alloys (SMAs) increases TTs. Modulating the ratio of Hf and Zr can control the phase transformation temperature, and applying thermal treatments can also achieve the same goal. However, the influence of thermal treatments and precipitates on mechanical properties has not been widely discussed in previous studies. In this study, we prepared two different kinds of shape memory alloys and analyzed their phase transformation temperatures after homogenization. Homogenization successfully eliminated dendrites and inter-dendrites in the as-cast states, resulting in a reduction in the phase transformation temperatures. XRD patterns indicated the presence of B2 peaks in the as-homogenized states, demonstrating a decrease in phase transformation temperatures. Mechanical properties, such as elongation and hardness, were improved due to the uniform microstructures achieved after homogenization. Moreover, we discovered that different additions of Hf and Zr resulted in distinct properties. Alloys with lower Hf and Zr had lower phase transformation temperatures, followed by higher fracture stress and elongation. Full article

We studied the effect of the addition of Hf, Sn, or Ta on the density, macrosegregation, microstructure, hardness and oxidation of three refractory metal intermetallic composites based on Nb (RM(Nb)ICs) that were also complex concentrated alloys (i.e., RM(Nb)ICs/RCCAs), namely, the alloys TT5, TT6, and TT7, which had the nominal compositions (at.%) Nb-24Ti-18Si-5Al-5B-5Cr-6Ta, Nb-24Ti-18Si-4Al-6B-5Cr-4Sn and Nb-24Ti-17Si-5Al-6B-5Cr-5Hf, respectively. The alloys were compared with B containing and B free RM(Nb)ICs. The macrosegregation of B, Ti, and Si was reduced with the addition, respectively of Hf, Sn or Ta, Sn or Ta, and Hf or Sn. All three alloys had densities less than 7 g/cm³. The alloy TT6 had the highest specific strength in the as cast and heat-treated conditions, which was also higher than that of RCCAs and refractory metal high entropy alloys (RHEAs). The bcc solid solution Nb_ss and the tetragonal T2 and hexagonal D8₈ silicides were stable in the alloys TT5 and TT7, whereas in TT6 the stable phases were the A15-Nb₃Sn and the T2 and D8₈ silicides. All three alloys did not pest at 800 °C, where only the scale that was formed on TT5 spalled off. At 1200 °C, the scale of TT5 spalled off, but not the scales of TT6 and TT7. Compared with the B free alloys, the synergy of B with Ta was the least effective regarding oxidation at 800 and 1200 °C. Macrosegregation of solutes, the chemical composition of phases, the hardness of the Nb_ss and the alloys, and the oxidation of the alloys at 800 and 1200 °C were considered from the perspective of the Niobium Intermetallic Composite Elaboration (NICE) alloy design methodology. Relationships between properties and the parameters VEC, δ, and Δχ of alloy or phase and between parameters were discussed. The trends of parameters and the location of alloys and phases in parameter maps were in agreement with NICE. Full article

This paper is about metallic ultra-high temperature materials, in particular, refractory metal intermetallic composites based on Nb, i.e., RM(Nb)ICs, with the addition of boron, which are compared with refractory metal high entropy alloys (RHEAs) or refractory metal complex concentrated alloys (RCCAs). We studied the effect of B addition on the density, macrosegregation, microstructure, hardness and oxidation of four RM(Nb)IC alloys, namely the alloys TT2, TT3, TT4 and TT8 with nominal compositions (at.%) Nb-24Ti-16Si-5Cr-7B, Nb-24Ti-16Si-5Al-7B, Nb-24Ti-18Si-5Al-5Cr-8B and Nb-24Ti-17Si-3.5Al-5Cr-6B-2Mo, respectively. The alloys made it possible to compare the effect of B addition on density, hardness or oxidation with that of Ge or Sn addition. The alloys were made using arc melting and their microstructures were characterised in the as cast and heat-treated conditions. The B macrosegregation was highest in TT8. The macrosegregation of Si or Ti increased with the addition of B and was lowest in TT8. The alloy TT8 had the lowest density of 6.41 g/cm³ and the highest specific strength at room temperature, which was also higher than that of RCCAs and RHEAs. The Nb_ss and T2 silicide were stable in the alloys TT2 and TT3, whereas in TT4 and TT8 the stable phases were the Nb_ss and the T2 and D8₈ silicides. Compared with the Ge or Sn addition in the same reference alloy, the B and Ge addition was the least and most effective at 800 °C (i.e., in the pest regime), when no other RM was present in the alloy. Like Ge or Sn, the B addition in TT2, TT3 and TT4 did not suppress scale spallation at 1200 °C. Only the alloy TT8 did not pest and its scales did not spall off at 800 and 1200 °C. The macrosegregation of Si and Ti, the chemical composition of Nb_ss and T2, the microhardness of Nb_ss and the hardness of alloys, and the oxidation of the alloys at 800 and 1200 °C were also viewed from the perspective of the alloy design methodology NICE and relationships with the alloy or phase parameters VEC, δ and Δχ. The trends of these parameters and the location of alloys and phases in parameter maps were found to be in agreement with NICE. Full article

The structure of FeCoNiCrAl1.8Cu0.5 high-entropy alloys (HEA) obtained by two different routes has been studied. The selection of the composition has followed the Hume–Rothery approach in terms of number of itinerant electrons (e/a) and average atomic radius to control the formation of specific phases. The alloys were obtained either from a mixture of elemental powders or from gas-atomised powders, being consolidated in both cases by uniaxial pressing and vacuum sintering at temperatures of 1200 °C and 1300 °C. The characterization performed in the sintered samples from both types of powder includes scanning electron microscopy, X-ray diffraction, differential thermal analysis, and density measurements. It was found that the powder production techniques give similar phases content. However, the sintering at 1300 °C destroys the achieved phase stability of the samples. The phases identified by all techniques and confirmed by Thermo-Calc calculations are the following: a major Co-Ni-Al-rich (P1) BCC phase, which stays stable after 1300 °C sintering and homogenising TT treatments; a complex Cr-Fe-rich (P2) B2 type phase, which transforms into a sigma phase after the 1300 °C sintering and homogenising TT treatments; and a very minor Al-Cu-rich (P3) FCC phase, which also transforms into Domain II and Domain III phases during the heating at 1300 °C and homogenising TT treatments. Full article

Ethanolamine (ETA) is widely used to control the pH value in the secondary water of pressurized water reactors. However, it is necessary to consider other advanced amines which can replace ETA due to its serious human hazards and environmental treatment problems. The purpose of this study is to contemplate the effects of three advanced amines (ETA, 3-methoxypropylamine (MPA), and dimethylamine (DMA)) on the magnetite deposition behavior of a thermally treated (TT) Alloy 690 tubes by using a steam generator (SG) tube fouling loop in simulated secondary water. All particles were identified as a magnetite and were polyhedral or spherical in shape. When using ETA, MPA, and DMA, the average porosity of the deposits was about 34.7%, 33.0%, and 24.6%, respectively. The amount of deposits was largest when ETA was added, and it decreased by 41% when adding MPA and 55% when adding DMA. The mechanism of magnetite deposition was discussed in terms of zeta potentials of both the magnetite particles and the Alloy 690TT surface and magnetite solubility depending on the amines. To compare the potential for replacing ETA with other advanced amines, the various factors such as SG integrity, human hazards, and environmental treatment problems were discussed. Full article

The evolution of fretting wear behavior and damage mechanism in Alloy 690TT with cycle number was investigated via laser scanning confocal microscopy (LSCM), scanning electron microscopy (SEM), focus ion beam (FIB), and transmission electron microscopy (TEM). The results showed that the fretting running status underwent a transition from partial slip and mixed stick-slip to final gross slip with the transformation of Ft–D curves from the ellipse to the parallelogram. The coefficient of friction (COF) experienced three drops throughout the fretting process, which indicated the transformation from high-friction wear to low-friction wear. The first drop was due to the transition from two-body to three-body contact. The second and third drops were mainly related to the evolution of the glaze layer from a localized distribution to completely covering the whole contact surface. The competition between fretting induced fatigue cracking (FIF) and fretting induced wear (FIW) ran through the entire fretting wear process. Before the 1.2 × 10⁴th cycle, the fatigue crack growth was faster than wear, and FIF won the competition. As the fretting cycle continued to increase, the wear velocity was obviously faster than that of FIF, which indicated that FIW defeated FIF. The tribologically transformed structure (TTS) participated in the competition between FIF and FIW. The gain boundaries and dislocations in the TTS were a suitable pathway for crack initiation and propagation and oxygen permeation. Full article

(Sc,Ti)Fe₂ Laves phases present a relatively unique case of first-order ferro-ferromagnetic transition originating from an instability of the Fe moment. In addition to large magnetoelastic effects making them potential negative thermal expansion materials, here, we show that Sc_0.28Ti_0.72Fe₂ and related alloys also present sizable magnetocaloric and magnetoresistance effects. Both effects are found substantially larger at the ferro-ferromagnetic transition (T_t1) than near the Curie temperature T_C, yet they remain limited in comparison to other classes of giant magnetocaloric materials. We suggest a strategy to improve these properties by bringing the transition at T_t1 close to T_C, and test its possible realization by Co or Mn for Fe substitutions. The structural and magnetic phase diagrams of Sc_0.28Ti_0.72Fe_2−xT_x alloys with T = Mn or Co are explored. Substitutions for Fe by adjacent Mn or Co elements give rise to a breakdown of the long-range ferromagnetic order, as well as a swift disappearance of finite moment magnetism. Full article

The impact of a laser-induced microgroove (LIM) architecture on mechanical responses of two cemented implant systems was evaluated. One system consisted of two aluminum alloy rods bonded end-to-end by polymethylmethacrylate cement. The second system consisted of a custom-made, aluminum tibial tray (TT) cemented in an artificial canine tibia. Control specimens for each system were polished smooth at the cement interface. For LIM samples in the rod system, microgrooves were engraved (100 µm depth, 200 µm width, 500 µm spacing) on the apposing surface of one of the two rods. For TT system testing, LIM engraving (100 µm spacing) was confined to the underside and keel of the tray. Morphological analysis of processed implant surfaces revealed success in laser microgrooving procedures. For cemented rods tested under static tension, load to failure was greater for LIM samples (279.0 ± 14.9 N vs. 126.5 ± 4.5 N). Neither non-grooved nor grooved TT samples failed under cyclic compression testing (100,000 cycles at 1 Hz). Compared with control specimens, LIM TT constructs exhibited higher load to failure under static compression and higher strain at the bone interface under cyclic compression. Laser-induced microgrooving has the potential to improve the performance of cemented orthopedic implants. Full article

Hot extruded (EX) AZ61 magnesium alloy was processed by the twist channel angular pressing (TCAP) method, which combines equal channel angular pressing (ECAP) and twist extrusion (TE) processes and significantly improves the efficiency of the grain refinement process. Both the initial hot extruded AZ61 alloy and the alloy after completion of TCAP processing were examined by using optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and electron backscatter diffraction (EBSD) and their corresponding micro-tensile testing (M-TT) and hardness testing at room temperature. The results showed that the microstructure of hot extruded alloy was refined well by TCAP due to dynamic recrystallization (DRX) caused by TCAP. The tensile properties, investigated by micro-tensile testing (M-TT), of the AZ61 alloy were significantly improved due to refined microstructure. The highest tensile properties including YS of 240.8 MPa, UTS of 343.6 MPa and elongation of 21.4% of the fine-grained alloy with average grain size below 1.5 µm was obtained after the third TCAP pass at 200 °C using the processing route B_c. Full article

In nuclear power plants, the main corrosion product that is deposited on the outside of steam generator tubes is porous magnetite. The objective of this study was to simulate porous magnetite that is deposited on thermally treated (TT) Alloy 690 steam generator tubes. A magnetite layer was electrodeposited on an Alloy 690TT substrate in an Fe(III)-triethanolamine solution. After electrodeposition, the dense magnetite layer was immersed to simulate porous magnetite deposits in alkaline solution for 50 days at room temperature. The dense morphology of the magnetite layer was changed to a porous structure by reductive dissolution reaction. The simulated porous magnetite layer was compared with flakes of steam generator tubes, which were collected from the secondary water system of a real nuclear power plant during sludge lancing. Possible nuclear research applications using simulated porous magnetite specimens are also proposed. Full article