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Keywords = ASTM E1820

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17 pages, 1274 KB  
Article
Integrating Pavement Friction and Macrotexture into a Speed-Dependent Pavement Safety Metric for Safety Performance Modeling
by Behrokh Bazmara, Edgar de León Izeppi, Samer W. Katicha, Ross McCarthy and Gerardo W. Flintsch
Lubricants 2026, 14(1), 1; https://doi.org/10.3390/lubricants14010001 (registering DOI) - 20 Dec 2025
Abstract
The paper proposes a pavement safety index, the estimated available friction at the expected travel speed, FRS(v), to model the composed effect of low-slip speed friction and macrotexture on roadway crashes. This index seems to capture the relative contributions of microtexture and macrotexture [...] Read more.
The paper proposes a pavement safety index, the estimated available friction at the expected travel speed, FRS(v), to model the composed effect of low-slip speed friction and macrotexture on roadway crashes. This index seems to capture the relative contributions of microtexture and macrotexture across different operating speeds. Speed-dependent available friction at 40, 55, and 70 mph was estimated using the speed-correction procedure in ASTM E1960-07 and integrated into Safety Performance Function (SPF) development. Comparison of the resulting SPF models suggests that FRS values corresponding to typical operating speeds can capture the combined influence of SFN (40) and macrotexture on expected crashes for freeways and rural two-lane, two-way highways. For freeways, the estimated available friction at 70 mph (FRS113) produced the most appropriate SPF, evidenced by the lowest AIC. For rural two-lane, two-way highways, the estimated available friction at 40 mph (FRS65) resulted in the lowest AIC value, consistent with the typical operating speeds on these facilities. In contrast, none of the speed-specific friction estimates produced satisfactory model performance for urban and suburban arterials, likely due to the wide variation in traveling speeds and geometric characteristics on these facilities. The applicability of the proposed metric was demonstrated through the development of illustrative investigatory friction levels based on observed crash data, and the identification of candidate roadway segments for friction improvement interventions, and the estimation of the corresponding return on investment for these interventions. Full article
(This article belongs to the Special Issue Tire/Road Interface and Road Surface Textures)
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20 pages, 2945 KB  
Article
Experimental Comparison of Elastomeric Materials for Hydraulic Seal Durability Under Reciprocating Conditions
by Vishal Kumar and Muthu Elen
Polymers 2025, 17(23), 3198; https://doi.org/10.3390/polym17233198 - 30 Nov 2025
Viewed by 347
Abstract
Wave Energy Converters (WECs) depend on hydraulic Power Take-Off (PTO) systems in which elastomeric seals must withstand wear, fatigue, and corrosion under harsh marine loading. This study quantitatively compares two commercial polyurethane seals (E1-E2) with custom-compounded Ethylene propylene diene monomer rubber (EPDM) formulations [...] Read more.
Wave Energy Converters (WECs) depend on hydraulic Power Take-Off (PTO) systems in which elastomeric seals must withstand wear, fatigue, and corrosion under harsh marine loading. This study quantitatively compares two commercial polyurethane seals (E1-E2) with custom-compounded Ethylene propylene diene monomer rubber (EPDM) formulations (E3–E5) using reciprocating wear tests (ASTM G133) at 3–10 N and 10–30 mm/s. It is noted that all experiments were conducted under dry conditions at room temperature as a baseline assessment, and the findings provide foundational insight prior to considering lubrication, hydraulic fluid effects, and marine environmental conditions relevant to WEC operation. Coefficient of friction (COF), specific wear rate, and worn-surface morphology were assessed to determine material durability. The commercial thermoplastic polyurethane (TPU) grades exhibited high hardness (93–94 Shore A), low wear rates (2.29–1.93 × 10−4 mm3/Nm), and shallow wear scars (≤380 µm). Carbon-black-reinforced EPDM (E3) produced the lowest wear rate among all samples (1.45 × 10−4 mm3 N−1 m−1) and the longest predicted service life (6.2 years), whereas silica-filled and plasticized EPDMs (E4, E5) showed higher wear (2.44–2.88 × 10−4 mm3/Nm) and broader deformation zones. Archard-based lifetime estimates at 10 N and 30 mm/s ranged from 3.1 to 6.2 years across materials. These results demonstrate that optimized EPDM formulations can serve as cost-effective alternatives to commercial TPUs for medium-load hydraulic sealing applications while providing a quantitative basis for material selection and life prediction. Full article
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21 pages, 5434 KB  
Article
Statistical Evaluation of the Mechanical Properties of Welded and Unwelded ASTM A706 Reinforcing Steel Bars of Different Commercial Brands
by Lenin Abatta-Jacome, Daniel Rosero-Pazmiño, Jeison Rosero-Vivas, Bryan Fernando Chávez-Guerrero and Germán Omar Barrionuevo
Metals 2025, 15(12), 1307; https://doi.org/10.3390/met15121307 - 27 Nov 2025
Viewed by 491
Abstract
The future of reinforcing steel bars (rebar) is being shaped by technological advancements, sustainability initiatives, and evolving construction practices. Welding of rebar has a significant and evolving influence on construction practices, particularly with trends emphasizing speed, precision, and prefabrication. On the other hand, [...] Read more.
The future of reinforcing steel bars (rebar) is being shaped by technological advancements, sustainability initiatives, and evolving construction practices. Welding of rebar has a significant and evolving influence on construction practices, particularly with trends emphasizing speed, precision, and prefabrication. On the other hand, the variability in mechanical response depends not only on the chemical composition but also on the manufacturing and welding process. This study analyzed five commercial brands of ASTM A706 reinforcing steel rods available in the Ecuadorian market with different diameters (12, 14, 16, and 18 mm) subjected to tensile and bending tests. A total of 228 specimens were analyzed, and 114 samples were welded by shielded metal arc welding process using an E8018-C3 electrode, preparing the joint with a simple V-bevel at 45°. The tensile tests results allow for a comparison between the welded and unwelded steel bars, where it is identified that the welding process generates a slight decrease in the mechanical properties and increases the variability in the results, although it is emphasized that these variations do not affect compliance with the standards, since all the samples meet the mechanical strength requirements by being within the limits established by the ASTM A706/A706M standard. Full article
(This article belongs to the Special Issue Failure Analysis and Evaluation of Metallic Materials)
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16 pages, 1787 KB  
Article
Research on Minimum Ignition Energy Testing of Normal-Alkane Vapors
by Caizhi Xiong, Xuhong Jia, Wan Ki Chow and Wenbing Li
Fire 2025, 8(12), 451; https://doi.org/10.3390/fire8120451 - 21 Nov 2025
Viewed by 708
Abstract
Minimum Ignition Energy (MIE) is a critical parameter for assessing the combustion and explosion risks of liquid fuels under specific conditions. However, systematic testing methods for long-chain alkanes remain underdeveloped. In this study, an experimental apparatus was developed based on American Society for [...] Read more.
Minimum Ignition Energy (MIE) is a critical parameter for assessing the combustion and explosion risks of liquid fuels under specific conditions. However, systematic testing methods for long-chain alkanes remain underdeveloped. In this study, an experimental apparatus was developed based on American Society for Testing and Materials Standard ASTM E582-21 to measure the MIE of liquid fuel vapors. Through systematic measurements of the minimum ignition energy (MIE) of alkane vapors, this study examines the influence of vapor concentration on MIE and elucidates the dependence of ignition energy on carbon chain length. System sensitivity parameters were calibrated using propane/air mixtures, establishing optimal testing conditions as a 2.0 mm electrode gap and a 14.0 pF capacitance. The measured minimum ignition energy (MIE) values for C5–C8 alkane vapors at their respective sensitive volume fractions were 0.197 mJ (at 3.4 vol%), 0.253 mJ (at 3.3 vol%), 0.303 mJ (at 3.0 vol%), and 0.323 mJ (at 2.8 vol%). The experimentally determined MIE values for C5–C8 alkane vapors demonstrate close agreement with literature data, confirming the reliability of the experimental system and methodology for MIE determination of liquid fuel vapors. Furthermore, the study reveals a characteristic V-shaped correlation between MIE and vapor concentration, along with a consistent shift in the sensitive concentration toward fuel-rich conditions relative to stoichiometric proportions. Extended measurements of C9–C11 alkanes revealed MIE values of 0.523 mJ (at 2.8 vol%) for n-nonane, 0.857 mJ (at 2.5 vol%) for n-decane, and 1.127 mJ (at 2.0 vol%) for n-undecane. Notably, the results demonstrate a substantial increase in MIE with carbon chain length, showing a 471% rise from C5 to C11. A nonlinear regression analysis confirmed a strong correlation between MIE and carbon chain length (R2 = 0.98). Full article
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18 pages, 8095 KB  
Article
Thermal Stability and Degradation of Three Similar-Structured Endogenous Estrogens
by Amalia Ridichie, Adriana Ledeţi, Cosmina Bengescu, Laura Sbârcea, Răzvan Adrian Bertici, Denisa Laura Ivan, Gabriela Vlase, Titus Vlase, Francisc Peter and Ionuţ Ledeţi
Analytica 2025, 6(4), 52; https://doi.org/10.3390/analytica6040052 - 21 Nov 2025
Viewed by 394
Abstract
Estrogens are cholesterol-derived hormones, with four endogenous estrogens being presented in the scientific literature, namely, estradiol, estrone, estriol, and estetrol. In this study, we aim to obtain a complete thermoanalytical profile for the three most important endogenous estrogens: estradiol, estriol, and estrone. To [...] Read more.
Estrogens are cholesterol-derived hormones, with four endogenous estrogens being presented in the scientific literature, namely, estradiol, estrone, estriol, and estetrol. In this study, we aim to obtain a complete thermoanalytical profile for the three most important endogenous estrogens: estradiol, estriol, and estrone. To achieve this, the TG/DTG were registered in non-isothermal conditions at five different heating rates (β = 2, 4, 6, 8, and 10 °C min−1). To describe the mechanisms of the degradation processes, a complex kinetic analysis was performed by applying a preliminary method (ASTM E698), two isoconversional methods (Flynn–Wall–Ozawa and Friedman), and the non-parametric kinetic method. The results indicate that estradiol undergoes a single-step degradation process, while estriol and estrone present a complex degradation process. The determination of the shelf life of pharmaceutical products represents a critical factor in ensuring their safety and efficacy. This parameter can be estimated from the activation energy derived from non-isothermal experiments through the application of the Arrhenius equation and appropriate kinetic models. Full article
(This article belongs to the Special Issue New Analytical Techniques and Methods in Pharmaceutical Science)
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20 pages, 2086 KB  
Article
Real-Time Colorimetric Imaging System for Automated Quality Classification of Natural Rubber Using Yellowness Index Analysis
by Suphatchakorn Limhengha and Supattarachai Sudsawat
J. Imaging 2025, 11(11), 397; https://doi.org/10.3390/jimaging11110397 - 7 Nov 2025
Viewed by 398
Abstract
Natural rubber quality assessment traditionally relies on subjective visual inspection, leading to inconsistent grading and processing inefficiencies. This study presents a colorimetric imaging system integrating 48-megapixel image acquisition with automated colorimetric analysis for objective rubber classification. Five rubber grades—white crepe, STR5, STR5L, RSS3, [...] Read more.
Natural rubber quality assessment traditionally relies on subjective visual inspection, leading to inconsistent grading and processing inefficiencies. This study presents a colorimetric imaging system integrating 48-megapixel image acquisition with automated colorimetric analysis for objective rubber classification. Five rubber grades—white crepe, STR5, STR5L, RSS3, and RSS5—were analyzed using standardized 25 × 25 mm2 specimens under controlled environmental conditions (25 ± 2 °C, 50 ± 5% relative humidity, 3200 K illumination). The image processing pipeline employed color space transformations from RGB through CIE1931 XYZ to CIELAB coordinates, with yellowness index calculation following ASTM E313-20 standards. The classification algorithm achieved 100% accuracy across 100 validation specimens under controlled laboratory conditions, with a processing time of 1.01 ± 0.09 s per specimen. Statistical validation via one-way ANOVA confirmed measurement reliability (p > 0.05) with yellowness index values ranging from 8.52 ± 0.52 for white crepe to 72.15 ± 7.47 for RSS3. Image quality metrics demonstrated a signal-to-noise ratio exceeding 35 dB and a spatial uniformity coefficient of variation below 5%. The system provides 12-fold throughput improvement over manual inspection, offering objective quality assessment suitable for industrial implementation, though field validation under diverse conditions remains necessary. Full article
(This article belongs to the Section Color, Multi-spectral, and Hyperspectral Imaging)
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8 pages, 1010 KB  
Proceeding Paper
Evaluation of Innovative and Sustainable Fire Protection Systems for Reinforced Concrete Structures
by Louai Wafa, Ayman Mosallam and Ashraf Abed-Elkhalek Mostafa
Eng. Proc. 2025, 112(1), 62; https://doi.org/10.3390/engproc2025112062 - 4 Nov 2025
Viewed by 319
Abstract
This study presents a comprehensive overview of recent advancements in fire protection technologies for reinforced concrete (RC) structures, with a focus on sustainable and high-performance solutions. As climate change and urban densification continue to shape modern construction, the need for fire-resilient and environmentally [...] Read more.
This study presents a comprehensive overview of recent advancements in fire protection technologies for reinforced concrete (RC) structures, with a focus on sustainable and high-performance solutions. As climate change and urban densification continue to shape modern construction, the need for fire-resilient and environmentally responsible building systems has never been more urgent. This study examines traditional fire protection practices and contrasts them with emerging innovations. Emphasis is placed on their thermal performance, structural integrity post-exposure, and long-term durability. Case studies and laboratory findings highlight the effectiveness of these systems under standard and severe fire scenarios. This paper will present the results of a research study on the assessment of different fire protection systems for RC columns retrofitted with fiber-reinforced polymer (FRP) jacketing. To quantify how insulation can preserve confinement, three commercial fire protection schemes were tested on small-scale CFRP- and GFRP-confined concrete cylinders: (i) a thin high-temperature cloth + blanket (DYMAT™-RS/Dymatherm), (ii) an intumescent epoxy-based coating (DCF-D + FireFree 88), and (iii) cementitious mortar (Sikacrete™ 213F, 15 mm and 30 mm). Specimens were exposed to either 60 min of soaking at 200 °C and 400 °C or to a 30 min and 240 min ASTM E119 standard fire; thermocouples recorded interface temperatures and post-cooling uniaxial compression quantified residual capacity. All systems reduced FRP–interface temperatures by up to 150 °C and preserved 65–90% of the original confinement capacity under moderate fire conditions (400 °C and 30 min ASTM E119) compared to 40–55% for unprotected controls under the same conditions. The results provide practical guidance on selecting insulation types and thicknesses for fire-resilient FRP retrofits. Full article
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19 pages, 2819 KB  
Article
The Impact of Operating Ratio on the Static and Fatigue Life of Forward-Acting Rupture Discs
by Haitao Wang, Zhenxi Liu, Honglie Xuan, Hongxin Zhang, Hui Xu, Shan Chen and Jianliang Yu
Materials 2025, 18(21), 4983; https://doi.org/10.3390/ma18214983 - 31 Oct 2025
Viewed by 335
Abstract
Rupture discs are critical safety devices for pressure vessels, yet defining replacement intervals for discs that have not ruptured remains challenging due to limited quantitative life-prediction methods. This study investigates forward-acting rupture discs made of 316 L stainless steel and Inconel 600 under [...] Read more.
Rupture discs are critical safety devices for pressure vessels, yet defining replacement intervals for discs that have not ruptured remains challenging due to limited quantitative life-prediction methods. This study investigates forward-acting rupture discs made of 316 L stainless steel and Inconel 600 under three test conditions: low pressure at room temperature, low pressure at elevated temperature, and ultra-high pressure at elevated temperature. Static hold life and fatigue life were measured over a range of operating ratios R = Pw/Pb. To model life–ratio relationships while avoiding far-reaching extrapolation, static life was fitted with a log-normal accelerated-life (AFT) model and fatigue life with a Basquin relation following ASTM E739, reporting 95% prediction bands. Predictions were restricted to validated domains (static: R ≥ 0.86) and truncated at five times the groupwise maximum observed life/cycles. Results show a consistent trend for both materials and all conditions: life decreases as R increases, with steep sensitivities within the observed range. At matched R, Inconel 600 generally exhibits longer life than 316 L. Qualitative failure analysis under constant and cyclic loading indicates progressive plastic deformation, local thinning, and a concomitant reduction in bursting pressure until failure. The proposed in-range predictive framework provides actionable guidance for determining conservative replacement intervals for rupture discs. Full article
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19 pages, 7213 KB  
Article
Reuse of Solid Bricks in Construction: An Experimental Work
by Erion Luga, Enea Mustafaraj, Emrah Tasdemir, Marco Corradi, Ervis Lika and Erion Periku
Buildings 2025, 15(21), 3935; https://doi.org/10.3390/buildings15213935 - 31 Oct 2025
Viewed by 671
Abstract
This study experimentally and numerically examines the structural and seismic performance of recycled solid-brick masonry infills and load-bearing walls constructed from demolition materials. Solid bricks recovered from demolished structures were reused as infill in reinforced concrete (RC) frames and as standalone walls. Five [...] Read more.
This study experimentally and numerically examines the structural and seismic performance of recycled solid-brick masonry infills and load-bearing walls constructed from demolition materials. Solid bricks recovered from demolished structures were reused as infill in reinforced concrete (RC) frames and as standalone walls. Five full-scale panels, bare, 50% infilled, and 100% infilled frames, were tested under diagonal compression in accordance with ASTM E519-17, simulating in-plane seismic loading. Results showed that fully infilled frames exhibited a 149% increase in diagonal shear strength but a 40% reduction in ductility relative to the bare frame, indicating a trade-off between stiffness and deformation capacity. Finite element simulations using the Concrete Damaged Plasticity (CDP) model reproduced the experimental load–displacement curves with close agreement (within 6–8% in peak load) and captured the main failure patterns. Reusing cleaned demolition bricks reduces the demand for new fired bricks and helps divert construction waste from landfill, contributing to sustainable and circular construction. The findings confirm the potential of recycled masonry for low-carbon and seismic-resilient construction, provided that ductility limitations are appropriately addressed in design. Full article
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18 pages, 4854 KB  
Article
Numerical and Experimental Assessment of Poly-Pyrrole Used in Spinal Cord Injuries
by Carlos Alberto Espinoza-Garcés, Axayácatl Morales-Guadarrama, Elliot Alonso Alcántara-Arreola, Jose Luis Torres-Ariza, Mario Alberto Grave-Capistrán and Christopher René Torres-SanMiguel
Biomimetics 2025, 10(10), 677; https://doi.org/10.3390/biomimetics10100677 - 9 Oct 2025
Viewed by 398
Abstract
Some common conductive polymers are polyfuran, polyacetylene, polythiophene, and poly-pyrrole. Since their discovery, many researchers have been exploring and evaluating their conductive and electronic properties. Various applications have been developed for conductive materials. Their biocompatibility offers a new alternative for studying and solving [...] Read more.
Some common conductive polymers are polyfuran, polyacetylene, polythiophene, and poly-pyrrole. Since their discovery, many researchers have been exploring and evaluating their conductive and electronic properties. Various applications have been developed for conductive materials. Their biocompatibility offers a new alternative for studying and solving complex problems, such as cellular activity, or, more recently, for use as neural implants and as an alternative to spinal cord regenerative tissue. This is particularly true for the use of poly pyrrole. The main obstacle lies in estimating some of the mechanical properties, such as Young’s or shear modulus values for poly pyrrole, since these vary depending on the type of synthesis used. This article outlines a composite methodology for characterizing the elastic modulus according to ASTM D882 and the shear modulus according to E143 standards. It is specifically designed and applied for 3D composite samples involving PLA and PPy, where the PPy was processed by plasma oxidation. As a result, an increase of 360.11 MPa in the modulus of elasticity is observed on samples coated with poly pyrrole. The results are evaluated through a numerical test using COMSOL Multiphysics software 6.2 version, finding a similar behavior in the elastic zone, as indicated by the stress–strain diagram. The statistical analysis yields consistent data for tensile and shear results, with low to moderate variability. Full article
(This article belongs to the Special Issue Advances in Biomaterials, Biocomposites and Biopolymers 2025)
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20 pages, 14004 KB  
Article
Study of the Tribological Properties of Self-Fluxing Nickel-Based Coatings Obtained by Gas-Flame Spraying
by Dastan Buitkenov, Nurmakhanbet Raisov, Temirlan Alimbekuly and Balym Alibekova
Crystals 2025, 15(10), 862; https://doi.org/10.3390/cryst15100862 - 30 Sep 2025
Viewed by 417
Abstract
Self-fluxing Ni-based coatings (NiCrFeBSiC) were deposited through gas-flame spraying and evaluated in three conditions: as-sprayed, flame-remelted, and furnace-heat-treated (1025 °C/5 min). Phase analysis (XRD) revealed FeNi3 together with strengthening carbides/borides (e.g., Cr7C3, Fe23(C,B)6); post-treatments [...] Read more.
Self-fluxing Ni-based coatings (NiCrFeBSiC) were deposited through gas-flame spraying and evaluated in three conditions: as-sprayed, flame-remelted, and furnace-heat-treated (1025 °C/5 min). Phase analysis (XRD) revealed FeNi3 together with strengthening carbides/borides (e.g., Cr7C3, Fe23(C,B)6); post-treatments increased lattice order. Cross-sectional image analysis showed progressive densification (thickness ~805 → 625 → 597 µm) and a drop in porosity from 7.866% to 3.024% to 1.767%. Surface roughness decreased from Ra = 31.860 to 14.915 to 13.388 µm. Near-surface microhardness rose from 528.7 ± 2.3 to 771.6 ± 4.6 to 922.4 ± 5.7 HV, while adhesion strength (ASTM C633) improved from 18 to 27 to 34 MPa. Wettability followed the densification trend, with the contact angle increasing from 53.152° to 79.875° to 89.603°. Under dry ball-on-disk sliding against 100Cr6, the friction coefficient decreased and stabilized (0.648 ± 0.070 → 0.173 ± 0.050 → 0.138 ± 0.003), and the counterbody wear-scar area shrank by ~95.6% (0.889 → 0.479 → 0.0395 mm2). Wear-track morphology evolved from abrasive micro-cutting (as-sprayed) to reduced ploughing (flame-remelted) and a polishing-like regime with a thin tribo-film (furnace). Potentiodynamic tests indicated the lowest corrosion rate after furnace treatment (CR ≈ 0.005678 mm·year−1). Overall, furnace heat treatment provided the best structure–property balance (lowest porosity and Ra, highest HV and adhesion, lowest and most stable μ, and superior corrosion resistance) and is recommended to extend the service life of NiCrFeBSiC coatings under dry sliding. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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23 pages, 5397 KB  
Article
Biobased Lubricating Oil Prepared from Ethyl Cellulose/Montmorillonite Additives and Waste Cooking Oil
by Sha Wang, Haoyue Wang, Zhenpeng Wang, Tao Hou, Kai Zhang, Zhuoyi Lv, Gaole Zhao, Huimin Sun, Wenkai Li and Yinan Hao
Lubricants 2025, 13(9), 417; https://doi.org/10.3390/lubricants13090417 - 17 Sep 2025
Viewed by 782
Abstract
Mineral oil-based lubricants contain harmful elements, such as sulfur and phosphorus, pose significant harm to the environment. In current research on the application of waste oils and fats in bio-based lubricants, most studies focus on single pretreatment processes or additive preparation, lacking systematic [...] Read more.
Mineral oil-based lubricants contain harmful elements, such as sulfur and phosphorus, pose significant harm to the environment. In current research on the application of waste oils and fats in bio-based lubricants, most studies focus on single pretreatment processes or additive preparation, lacking systematic investigations into the combined use of composite pretreatment and additives on lubricant performance. Moreover, the decolorization efficiency of traditional physical adsorption methods for treating waste oils and fats is limited, making it difficult to meet the raw material requirements for bio-based lubricants. The purpose of this study is to conduct composite pretreatment processes on waste oils and fats, understand the impacts of parameters such as additive dosage and environmental factors on lubricant performance, establish an environmentally friendly and performance-compliant preparation process for bio-based lubricants, and provide a theoretical basis and technical support for its industrial application. Recent studies have shown that new decolorization processes for waste oil treatment significantly improve decolorization and recovery rates, as evidenced by research comparing new and traditional methods. Pretreatment with hydrogen peroxide, activated clay, and activated carbon significantly improved the color and odor of treated waste oil, meeting standards for bio-based lubricant production. The intercalation polymerization reaction between ethyl cellulose (EC) and montmorillonite (MMT) was employed to develop an additive (CTAB-MMT/KH560-EC). A thorough investigation was performed to analyze the impact of temperature, processing time, and additive concentration on the rheological behavior. The bio-based lubricant exhibited a kinematic viscosity of 200.3 mm2/s at 40 °C and 28.3 mm2/s at 100 °C, meeting the standard conditions as outlined in ASTM D2270-10e1. This lubricant achieved an improved low-temperature performance with a pour point of −22 °C, a friction coefficient of 0.081, and an average pitting diameter of 0.94 mm, indicating its suitability for a range of applications. These lubricants exhibit outstanding viscosity characteristics, meeting the relevant requirements for energy and environmental applications in green, eco-friendly, and biodegradable sustainable development strategies while expanding their application scope. Full article
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17 pages, 2298 KB  
Article
Influence of the Process-Related Surface Structure of L-PBF Manufactured Components on Residual Stress Measurement Using the Incremental Hole Drilling Method
by Sebastian Gersch, Ulf Noster, Carsten Schulz and Jörg Bagdahn
Appl. Sci. 2025, 15(18), 9861; https://doi.org/10.3390/app15189861 - 9 Sep 2025
Viewed by 706
Abstract
Laser Powder Bed Fusion (L-PBF) parts combine geometric freedom with process-induced rough surfaces that challenge residual-stress metrology. We evaluated the accuracy of the incremental hole-drilling (IHD) method with electronic speckle pattern interferometry (ESPI) by applying defined stresses via four-point bending to stress-relieved AlSi10Mg [...] Read more.
Laser Powder Bed Fusion (L-PBF) parts combine geometric freedom with process-induced rough surfaces that challenge residual-stress metrology. We evaluated the accuracy of the incremental hole-drilling (IHD) method with electronic speckle pattern interferometry (ESPI) by applying defined stresses via four-point bending to stress-relieved AlSi10Mg coupons, rather than measuring unknown process stresses. Flat specimens (2 mm, thin per ASTM E837) were analyzed on up-skin, side-skin, and CNC-milled surfaces; thin-specimen calibration coefficients were used. After a preliminary inter-specimen check (three specimens per surface; spread < 8 MPa), one representative specimen per surface was tested with three drill sites to assess intra-specimen uniformity. Measured IHD–ESPI stresses agreed best at 70 MPa: deviations were ~4.1% (up-skin), 6.0% (side-skin), and 6.24% (CNC-milled). At 10 MPa the relative errors increased (23.6%, 18.4%, and 1.40%), consistent with reduced ESPI signal-to-noise and fixture compliance in the low-stress regime. At 140 MPa, deviations rose again (21.1%, 14.3%, and 13.1%), reflecting operation near the ~60% Rp0.2 elastic limit of hole-drilling and potential local plasticity. Surface-dependent artifacts also mattered as follows: the side-skin required no coating and performed comparably to CNC-milled, whereas the up-skin’s roughness plus matting spray introduced fringe distortions and chip/coating debris near the hole. This controlled study indicates that IHD–ESPI can provide reliable results on L-PBF AlSi10Mg in the mid-stress range when surface preparation, coating, and rig compliance are carefully managed. Limitations include excluding down-skin surfaces and testing only one specimen per condition; thus, results should be generalized cautiously. Full article
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24 pages, 10940 KB  
Article
Geotechnical Data-Driven Mapping for Resilient Infrastructure: An Augmented Spatial Interpolation Framework
by Nauman Ijaz, Zain Ijaz, Nianqing Zhou, Zia ur Rehman, Syed Taseer Abbas Jaffar, Hamdoon Ijaz and Aashan Ijaz
Buildings 2025, 15(17), 3211; https://doi.org/10.3390/buildings15173211 - 5 Sep 2025
Cited by 1 | Viewed by 802
Abstract
Spatial heterogeneity in soil deposition poses a significant challenge to accurate geotechnical characterization, which is essential for sustainable infrastructure development. This study presents an advanced geotechnical data-driven mapping framework, based on a monotonized and augmented formulation of Shepard’s inverse distance weighting (IDW) algorithm, [...] Read more.
Spatial heterogeneity in soil deposition poses a significant challenge to accurate geotechnical characterization, which is essential for sustainable infrastructure development. This study presents an advanced geotechnical data-driven mapping framework, based on a monotonized and augmented formulation of Shepard’s inverse distance weighting (IDW) algorithm, implemented through the Google Earth Engine (GEE) platform. The approach is rigorously evaluated through a comparative analysis against the classical IDW and Kriging techniques using standard key performance indices (KPIs). Comprehensive field and laboratory data repositories were developed in accordance with international geotechnical standards (e.g., ASTM). Key geotechnical parameters, i.e., standard penetration test (SPT-N) values, shear wave velocity (Vs), soil classification, and plasticity index (PI), were used to generate high-resolution geospatial models for a previously unmapped region, thereby providing essential baseline data for building infrastructure design. The results indicate that the augmented IDW approach exhibits the best spatial gradient conservation and local anomaly detection performance, in alignment with Tobler’s First Law of Geography, and outperforms Kriging and classical IDW in terms of predictive accuracy and geologic plausibility. Compared to classical IDW and Kriging, the augmented IDW algorithm achieved up to a 44% average reduction in the RMSE and MAE, along with an approximately 30% improvement in NSE and PC. The difference in spatial areal coverage was found to be up to 20%, demonstrating an improved capacity to model spatial subsurface heterogeneity. Thematic design maps of the load intensity (LI), safe bearing capacity (SBC), and optimum foundation depth (OD) were constructed for ready application in practical design. This work not only establishes the inadequacy of conventional geostatistical methods in highly heterogeneous soil environments but also provides a scalable framework for geotechnical mapping with accuracy in data-poor environments. Full article
(This article belongs to the Special Issue Stability and Performance of Building Foundations)
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17 pages, 2954 KB  
Article
Reliability and Failure Probability Analysis of Al-Mg-Si/Al2O3–SiC Composites Cast Under Different Mold Conditions Using Classical and Bayesian Weibull Models
by Mohammed Y. Abdellah, Fadhel T. Alabdullah, Fadhel Alshqaqeeq and Mohamed K. Hassan
Crystals 2025, 15(9), 791; https://doi.org/10.3390/cryst15090791 - 4 Sep 2025
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Abstract
This study analyzes the compressive behavior and reliability of Al-Mg-Si (6061) metal matrix composites reinforced with different weight fractions of Al2O3 and SiC ceramics and cast with graphite and steel molds. Compression tests were carried out according to ASTM E9 [...] Read more.
This study analyzes the compressive behavior and reliability of Al-Mg-Si (6061) metal matrix composites reinforced with different weight fractions of Al2O3 and SiC ceramics and cast with graphite and steel molds. Compression tests were carried out according to ASTM E9 with 0–8 wt.% reinforcement. The mold material significantly influenced the strength due to the cooling rate and interfacial adhesion. A two-parameter Weibull model assessed statistical reliability and extracted the shape (β) and scale (η) parameters using linear regression. Advanced models—lifelines (frequentist) and Bayesian models—were also applied. Graphite molds yielded composites with higher shape parameters (β = 6.27 for Al2O3; 5.49 for SiC) than steel molds (β = 4.66 for Al2O3; 4.79 for SiC). The scale values ranged from 490–523 MPa. The lifelines showed similar trends, with the graphite molds exhibiting higher consistency and scale (ρ = 7.45–9.36, λ = 479.71–517.49 MPa). Bayesian modeling using PyMC provided posterior distributions that better captured the uncertainty. Graphite mold samples had higher shape parameters (α = 6.98 for Al2O3; 8.46 for SiC) and scale values of 489.07–530.64 MPa. Bayesian models provided wider reliability limits, especially for SiC steel. Both methods confirmed the Weibull behavior. Lifelines proved to be computationally efficient, while Bayesian analysis provided deeper insight into reliability and variability. Full article
(This article belongs to the Special Issue Microstructural Characterization and Property Analysis of Alloys)
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