Search Results (127)

Natural rubber quality assessment traditionally relies on subjective visual inspection, leading to inconsistent grading and processing inefficiencies. This study presents a colorimetric imaging system integrating 48-megapixel image acquisition with automated colorimetric analysis for objective rubber classification. Five rubber grades—white crepe, STR5, STR5L, RSS3, and RSS5—were analyzed using standardized 25 × 25 mm² specimens under controlled environmental conditions (25 ± 2 °C, 50 ± 5% relative humidity, 3200 K illumination). The image processing pipeline employed color space transformations from RGB through CIE1931 $XYZ$ to CIELAB coordinates, with yellowness index calculation following ASTM E313-20 standards. The classification algorithm achieved 100% accuracy across 100 validation specimens under controlled laboratory conditions, with a processing time of 1.01 ± 0.09 s per specimen. Statistical validation via one-way ANOVA confirmed measurement reliability (p > 0.05) with yellowness index values ranging from 8.52 ± 0.52 for white crepe to 72.15 ± 7.47 for RSS3. Image quality metrics demonstrated a signal-to-noise ratio exceeding 35 dB and a spatial uniformity coefficient of variation below 5%. The system provides 12-fold throughput improvement over manual inspection, offering objective quality assessment suitable for industrial implementation, though field validation under diverse conditions remains necessary. Full article

Rupture discs are critical safety devices for pressure vessels, yet defining replacement intervals for discs that have not ruptured remains challenging due to limited quantitative life-prediction methods. This study investigates forward-acting rupture discs made of 316 L stainless steel and Inconel 600 under three test conditions: low pressure at room temperature, low pressure at elevated temperature, and ultra-high pressure at elevated temperature. Static hold life and fatigue life were measured over a range of operating ratios R = P_w/P_b. To model life–ratio relationships while avoiding far-reaching extrapolation, static life was fitted with a log-normal accelerated-life (AFT) model and fatigue life with a Basquin relation following ASTM E739, reporting 95% prediction bands. Predictions were restricted to validated domains (static: R ≥ 0.86) and truncated at five times the groupwise maximum observed life/cycles. Results show a consistent trend for both materials and all conditions: life decreases as R increases, with steep sensitivities within the observed range. At matched R, Inconel 600 generally exhibits longer life than 316 L. Qualitative failure analysis under constant and cyclic loading indicates progressive plastic deformation, local thinning, and a concomitant reduction in bursting pressure until failure. The proposed in-range predictive framework provides actionable guidance for determining conservative replacement intervals for rupture discs. Full article

The design and production of goods have been completely transformed by additive manufacturing (AM), which makes it possible to create components with intricate and complex geometries that were previously impossible or impractical to produce. However, current technologies continue to produce coarse-surfaced metal components that typically exhibit fatigue properties, resulting in component failure and unfavorable friction coefficients on the printed part. Therefore, to improve the surface quality of the fabricated parts, post-processing of AM-created components is required. With emphasis on electroless nickel plating, ChemPolishing (CP), and ElectroPolishing (EP), this study investigates post-processing methods for stainless steel that is additively manufactured (AM). The rough surfaces created by additive manufacturing (AM) restrict direct use. While ElectroPolishing (EP) achieves high material removal rates but may not be consistent, ChemPolishing (CP) offers uniform smoothening. Nickel plating enhances additive manufacturing (AM) products’ resistance to wear and scratches and corrosion protection. To optimize nickel deposition, medium (6%–9%) and high (10%–13%) phosphorus nickel was tested using the L9 Taguchi design of experiments (DOE). Mechanical properties, including scratch resistance and adhesion, were evaluated using the TABER 5900 reciprocating (Taber Industries, North Tonawanda, NY, USA) abraser apparatus, a 5 N scratch test, and ASTM B-733 thermal shock method. Surface analysis was performed with the KEYENCE VHX-7000 microscope (Keyence Corporation, Itasca, IL, USA), and chemical composition before and after nickel deposition was assessed via the ThermoFisher Phenom XL scanning electron microscope (SEM, Thermo Fisher Scientific, Waltham, MA, USA) Optimal processing conditions, determined using Qualitek-4 software, Version 20.1.0 revealed improvements in both surface finish and mechanical robustness. This comprehensive analysis underscores the potential of nickel-coated additive manufacturing (AM) parts for enhanced performance, offering a pathway to more durable and efficient additive manufacturing (AM) applications. Full article

This study investigates the air filtration capabilities of fibrous membranes fabricated via electrospinning, with a focus on optimizing processing parameters. Specifically, Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), a well-characterized biodegradable polyester, was electrospun to produce membranes exhibiting precisely controlled surface microstructures. The optimal fiber morphology was attained under conditions of a 20 kV applied electric field, a solution flow rate of 0.5 mL·h⁻¹, a polymer concentration of 13 wt.%, and a needle inner diameter of 0.21 mm. The microstructural features of the electrospun PHBV membranes were characterized using scanning electron microscopy (SEM). Complementary analysis via ¹³C nuclear magnetic resonance (NMR) spectroscopy confirmed that the membranes comprised pure 3-hydroxyvalerate (3HV) copolymerized with 3-hydroxybutyrate (3HB) terminal units, with 3HV mole fractions ranging from 17% to 50%. The incorporation of different molar percentages of 3HV in PHBV membrane significantly enhances its durability, as evidenced by Ball Burst Strength (BBS) measurements, with an elongation at burst that is 65–86% greater than that of ASTM F2100 level 3 mask. The nanofibrous membranes exhibited a controlled pore size distribution, indicating their potential suitability for air filtration applications. Particle filtration efficiency (PFE) assessments under standard atmospheric pressure conditions showed that the optimized electrospun PHBV membranes achieved filtration efficiencies exceeding 98%. Additionally, the influence of 3HV content on biodegradation behavior was evaluated through soil burial tests conducted over 90 days. Results indicated that membranes with lower 3HV content (17 mol.%) experienced the greatest weight loss, suggesting accelerated degradation in natural soil environments. Full article

Laser Powder Bed Fusion (L-PBF) parts combine geometric freedom with process-induced rough surfaces that challenge residual-stress metrology. We evaluated the accuracy of the incremental hole-drilling (IHD) method with electronic speckle pattern interferometry (ESPI) by applying defined stresses via four-point bending to stress-relieved AlSi10Mg coupons, rather than measuring unknown process stresses. Flat specimens (2 mm, thin per ASTM E837) were analyzed on up-skin, side-skin, and CNC-milled surfaces; thin-specimen calibration coefficients were used. After a preliminary inter-specimen check (three specimens per surface; spread < 8 MPa), one representative specimen per surface was tested with three drill sites to assess intra-specimen uniformity. Measured IHD–ESPI stresses agreed best at 70 MPa: deviations were ~4.1% (up-skin), 6.0% (side-skin), and 6.24% (CNC-milled). At 10 MPa the relative errors increased (23.6%, 18.4%, and 1.40%), consistent with reduced ESPI signal-to-noise and fixture compliance in the low-stress regime. At 140 MPa, deviations rose again (21.1%, 14.3%, and 13.1%), reflecting operation near the ~60% Rp0.2 elastic limit of hole-drilling and potential local plasticity. Surface-dependent artifacts also mattered as follows: the side-skin required no coating and performed comparably to CNC-milled, whereas the up-skin’s roughness plus matting spray introduced fringe distortions and chip/coating debris near the hole. This controlled study indicates that IHD–ESPI can provide reliable results on L-PBF AlSi10Mg in the mid-stress range when surface preparation, coating, and rig compliance are carefully managed. Limitations include excluding down-skin surfaces and testing only one specimen per condition; thus, results should be generalized cautiously. Full article

Decarbonizing air transport is a major challenge in the global energy transition since electrification is not yet feasible. Sustainable aviation fuel (SAF) is a promising solution because it can reduce CO₂ emissions without major infrastructure changes. This study proposes a decentralized model for producing SAF in Spain through the gasification of residual lignocellulosic biomass followed by a refinement process using Fischer–Tropsch (FT) synthesis. The model uses underexploited agricultural residues such as cereal straw, vine pruning, and olive pruning, converting them into syngas in medium-scale facilities situated near biomass sources. The syngas is then transported to a central upgrading unit to produce SAF compliant with ASTM D7566 standards. The following two configurations were evaluated: one with a single gasification plant and upgrading unit and another with three gasification plants supplying one central FT facility. Energy yields, capital and operational expenditures (CAPEX and OPEX), logistic costs, and the levelized cost of fuel (LCOF) were assessed. Under a conservative scenario using one-third of the available certain types of biomass from three regions of Spain, annual SAF production could reach 517.6 million liters, with unit costs ranging from 1.63 to 1.24 EUR/L and up to 47,060 tonnes of CO₂ emissions avoided per year. The findings support the model’s technical and economic viability and its alignment with circular economy principles and climate policy goals. This approach offers a scalable and replicable pathway for decarbonizing the aviation sector using local renewable resources. Full article

Styles are invasive medical devices that are visible on images and are used in several medical specialties, including cardiology, neurology, orthopaedics, anaesthesia, oto-rhino-laryngology (ENT), and dentistry. With their thin and flexible design, they allow for the optimal positioning and precise guidance of medical devices such as nerve stimulation, defibrillation, electrode positioning, and catheter insertion. Generally, they are made of stainless steel, offering a combination of rigidity and flexibility. The aim of this study is to evaluate the sensitivity of austenitic stainless steel 304L used for the manufacture of J-stylets in uniform, pitting, crevice, and intergranular corrosion. We follow the manufacturing process step by step in order to analyse the risks of corrosion sensitisation and the cumulative effects of various forms of degradation, which could lead to a significant release of metal cations. Another objective of this study is to determine the optimal heat treatment temperature to minimise sensitivity to the intergranular corrosion of 304L steel. Uniform corrosion: Two samples were taken at each stage of the manufacturing process (eight steps in total), in the form of rods. After one hour of immersion, potentiodynamic polarisation curves were plotted up to ±400 mV vs. SCE. A coulometric analysis was also performed by integrating the anode zone between E (i = 0) and +400 mV vs. SCE. The values obtained by integration are expressed as mC/cm². The test medium used was a simulated artificial plasma solution (9 g/L NaCl solution). Intergranular corrosion: (a) Chemical test: Thirty rod-shaped samples were tested, representing the eight manufacturing steps, as well as heat treatments at 500 °C, 620 °C, and 750 °C, in accordance with ASTM A262 (F method). (b) Electrochemical Potentiokinetic Reactivation (EPR) according to ASTM G108–94 (2015). Two samples were tested for each condition: without heat treatment and after treatments at 500 °C, 620 °C, and 750 °C. Release of cations: The release of metal ions was evaluated in the following two media: artificial sweat, according to EN 1811:2011+A1:2015, and bone plasma, according to the Fitton-Jackson and Burks-Peck method. Six samples that had been heat-treated at 500 °C for one hour were analysed. Results, discussions: (a) Analysis of the polarisation curves revealed significant disturbances in the heat treatment steps, as well as the μC/cm² quantities, which were between 150,000 and 400,000 compared to only 40–180 for the other manufacturing steps; (b) Electrochemical Potentiokinetic reactivation (EPR) tests indicated that the temperature of 500 °C was a good choice to limit 304L steel sensitisation in intergranular corrosion; and (c) the quantities of cations released in EN 1811 sweat were of the order of a few μg/cm² week, as for Fe: 2.31, Cr: 0.05, and Ni: 0.12. Full article

Fresh water is vital for human activities; however, an increase in the contamination of water bodies has been observed, so it is necessary to monitor the degree of contamination and take measures to preserve it. In Altamira, Tamaulipas, the Guayalejo-Tamesí River basin has three estuaries and seven lagoons, including Laguna El Conejo, of which the National Water Commission only monitors one. The objective of this research is to determine water quality on the basis of the parameters COD, BOD₅, T, pH, and sediment characteristics. The open reflux method was used according to NMX-AA-030-SCFI-2012 for COD, BOD Track II, HACH equipment for BOD₅, and the granulometric characterization recommended by the Unified Soil Classification System ASTM D-2487-17. The water was found to be uniformly contaminated throughout its length in the range of 117.3–200 mg/L COD, and BOD₅ ranged from 15.8–112.75 mg/L throughout the study period, with sediments dominated by poorly graded soil and fine clay. Comprehensive management is needed because the BOD₅/COD ratio varies between 0.11and 0.56, indicating that it contains recalcitrant organic matter, which is difficult to biodegrade. Full article

Addressing the urgent need to decarbonise aviation and valorise agricultural waste, this paper investigates the production of Sustainable Aviation Fuel (SAF) from corn stover. A preliminary evaluation based on a literature review indicates that among various conversion technologies, fast pyrolysis (FP) emerged as the most promising option, offering the highest fuel yield (22.5%) among various pathways, a competitive potential minimum fuel selling price (MFSP) of 1.78 USD/L, and significant greenhouse gas savings of up to 76%. Leveraging Aspen Plus simulation, SAF production via FP was rigorously designed and optimised, focusing on the heat integration strategy within the process to minimise utility consumption and ultimately the total cost. Consequently, the produced fuel exceeded the American Society for Testing and Materials (ASTM) limit for the final boiling point, rendering it unsuitable as a standalone jet fuel. Nevertheless, it achieves regulatory compliance when blended at a rate of up to 10% with conventional jet fuel, marking a practical route for early adoption. Energy optimisation through pinch analysis integrated four hot–cold stream pairs, eliminating external heating, reducing cooling needs by 55%, and improving sustainability and efficiency. Economic analysis revealed that while heat integration slashed utility costs by 84%, the MFSP only decreased slightly from 2.35 USD/L to 2.29 USD/L due to unchanging material costs. Sensitivity analysis confirmed that hydrogen, catalyst, and feedstock pricing are the most influential variables, suggesting targeted reductions could push the MFSP below 2 USD/L. In summary, this work underscores the technical and economic viability of corn stover-derived SAF, providing a promising pathway for sustainable aviation and waste valorisation. While current limitations restrict fuel quality during full substitution, the results affirm the feasibility of SAF blending and present a scalable, low-carbon pathway for future development. Full article

This study investigates the degradation characteristics of turbocharger nozzle rings in marine diesel engines by conducting numerical analysis and solid particle erosion (SPE) tests to examine their structural stability and morphological surface damage trends. The fatigue analysis was conducted under a load condition corresponding to 100% output of the main engine, using ANSYS software. The SPE test was conducted in accordance with ASTM G76-05 standards, and the weight loss and erosion rate were calculated. Surface damage was closely examined through 3D analysis and scanning electron microscopy (SEM). The flow analysis revealed that the loads were highly concentrated at the nozzle ring inlet and the leading edge of the blades, with a maximum pressure coefficient of 0.07678 MPa. The load decreased toward the trailing edge of the nozzle ring, and the surface pressure coefficients of the flange, inner hoop, and outer hoop—where the nozzle ring blades are fixed—were found to be nearly identical. The fatigue life of the nozzle ring under 100% engine load was calculated as 1.377e⁺⁷ cycles, with a fatigue damage value of 1.32e⁺³². Notably, the fatigue life in the regions near the inner and outer hoops of the nozzle ring approached zero. The results of the SPE test using spherical SiO₂ particles confirmed that the surface damage of the nozzle ring material, 316L stainless steel, followed a typical ductile material damage mechanism. In addition, the surface damage characteristics were significantly influenced by SPE test parameters such as the shape of solid particles, nozzle diameter, and impact angle. Full article

This study introduced a systematic framework to develop practical design guidelines specifically for filament-based material extrusion of metals (MEX/M), an additive manufacturing (AM) process defined by ISO/ASTM 52900. MEX/M provides a cost-efficient alternative to conventional manufacturing methods, which is particularly valuable for rapid prototyping. Although AM offers significant design flexibility, the MEX/M process imposes distinct geometric and process constraints requiring targeted optimization. The research formulates and validates design guidelines tailored for the MEX/M using an austenitic steel 316L (1.4404) alloy filament. The feedstock consists of a uniform blend of 316L stainless steel powder and polymeric binder embedded within a thermoplastic matrix, extruded and deposited layer by layer. Benchmark parts were fabricated to examine geometric feasibility, such as minimum printable wall thickness, feature inclination angles, borehole precision, overhang stability, and achievable resolution of horizontal and vertical gaps. After fabrication, the as-built (green-state) components undergo a two-step thermal post-processing treatment involving binder removal (debinding), followed by sintering at elevated temperatures to reach densification. Geometric accuracy was quantitatively assessed through a 3D scan by comparing the manufactured parts to their original CAD models, allowing the identification of deformation patterns and shrinkage rates. Finally, the practical utility of the developed guidelines was demonstrated by successfully manufacturing an impeller designed according to the established geometric constraints. These design guidelines apply specifically to the machine and filament type utilized in this study. Full article

Background/Objectives: Accurately determining the bacterial bioburden that survives preoperative skin preparation (PSP) is critical in understanding PSP efficacy and its limitations. Clinical PSP approval relies on a bacterial sampling method described in the American Society for Testing and Materials (ASTM) standard E1173-15. Though common, this technique may overlook deep-dwelling skin bacteria. The objective of this study was to test the hypothesis that deep-dwelling skin flora would survive PSP, and more growth would be detected using a destructive sampling method compared with ASTM E1173-15. Methods: Twelve female participants with a scheduled deep inferior epigastric perforator (DIEP) artery flap procedure at the Huntsman Cancer Institute in Salt Lake City, UT, were enrolled between January and August 2024. PSP was performed using three 26 mL ChloraPrep applicators (2% CHG), and excess tissue was collected. Bacteria in the skin were quantified using a destructive sampling method and ASTM E1173-15, and bioburden outcomes were compared. Two participants were excluded from the quantitative analysis. Results: Bacteria survived PSP in every participant. A greater diversity and more bacteria were quantified with destructive sampling than ASTM E1173-15 (p < 0.01). Generally, anaerobic bioburden values were higher than aerobic bioburden values. Higher bioburden correlated with processing more skin from a participant. Genotypic identification of select isolates identified Staphylococcus epidermidis and Cutibacterium acnes (formerly known as Propionibacterium acnes) as surviving bacteria, among others. Immunofluorescence revealed bacteria in all skin layers. No participant exhibited clinical signs of infection in the abdominal region. Human data corroborated previous porcine data collected using destructive skin sampling after PSP. Conclusions: Clinical PSP application does not create a sterile field. Destructive skin sampling techniques may be more effective than ASTM E1173-15 at resolving bacterial PSP survivors contributing to SSI risk. Full article

As global energy demand continues to rise, microalgae have gained attention as a promising feedstock for biofuel production due to their environmental adaptability and renewable nature. This study investigated the growth performance and stress tolerance of Desmodesmus sp. KNUA231 under varying pH and salinity conditions to evaluate its potential as a biofuel candidate. The strain was cultivated under controlled laboratory conditions and exhibited stable growth across a broad pH range (4–10) and moderate salinity levels (up to 5 g L⁻¹ NaCl), indicating its resilience to diverse environmental conditions. Fatty acid methyl ester (FAME) analysis revealed that the biodiesel properties of Desmodesmus sp. KNUA231 comply with ASTM and EN standards in specific parameters, reinforcing its feasibility as a renewable biofuel feedstock. Additionally, its high calorific value (CV) suggests its potential as an energy-dense biomass source. The results of inductively coupled plasma mass spectrometry (ICP) analysis show that the soil is supplied with essential nutrients while minimizing heavy metal contamination, suggesting the possibility of biofertilizers. Although Desmodesmus sp. KNUA231 demonstrated promising characteristics for biofuel applications, further research is required to optimize large-scale cultivation and improve productivity for industrial applications. These findings highlight the potential of Desmodesmus sp. KNUA231 as a biofuel resource, particularly in non-optimal environmental conditions where pH and salinity fluctuations are common, contributing to the ongoing search for sustainable bioenergy solutions. Full article

Transparent high-performance polymers are essential to avoid damage in automotive headlights when exposed to environmental conditions. An approach involving the synthesis of reinforced interpenetrating polymer networks (IPNs) based on poly(methyl methacrylate) (PMMA)/poly(urethane) (PU) with crystalline cellulose (C) is here proposed. The valorization of single-use cups used for cold beverage applications into reinforcement nanoparticle agents is studied through structural and morphological analysis, revealing intermediate crystallinity (52.51%) with a mixture of Iα (52.9%) and Iβ (46.3%) polymorphs in which the initial fiber had no chemical modification after the involved pretreatments. The effect of dispersing 0.1 wt% of C (d = 29 nm and L= 85–200 nm) into 50/50 and 80/20 PMMA/PU ratios is studied as a reinforcement agent under aging and environmental conditions (ASTM D1435-20) for 672 h. PMMA₈₀/PU₂₀ (σ =4 MPa, ε = 54%, E = 7 MPa) led to lower mechanical properties than PMMA₅₀/PU₅₀ (stress σ =14 MPa, strain ε = 94%, E = 83 MPa). PMMA₅₀/PU₅₀/C is reinforced in σ and ε with C addition (σ = 19 MPa, ε = 41%, E = 585 MPa) while PMMA₈₀/PU₂₀/C reduces both (σ = 3 MPa, ε = 51%, E = 5 MPa). This study indicates that aging increases stress while maintaining strain in the first but decreases in the second. The optical properties indicate no severe damage after aging. Full article

Steel structures subjected to earthquakes or extreme cyclic loadings may undergo extensive damage and fractures due to ultra-low-cycle fatigue (ULCF). Although assessments of damage initiation and evolution parameters have been carried out for some steels exposed to low-cycle fatigue, so far, these parameters for structural steels exposed to ULCF have neither been sufficiently studied nor quantified. Accordingly, this paper provides the results of finite element analysis (FEA) concerning the ULCF behaviors of S355 and S690 steel specimens. Calibration of the damage parameters is performed in SIMULIA Abaqus 6.11 FEA software using a direct cyclic algorithm and available experimental data. Kliman’s model for the hysteresis energy of cyclic loading is used to analytically verify the damage parameters. In addition, available experimental data were obtained from cyclic axial strain tests on S355 and S690 steel specimens according to the ASTM International standard E606/E606M-21. Finally, the non-linear Chaboche–Lemaitre (C–L) combined isotropic–kinematic hardening model is used for the characterization of the ULCF behavior of S355 steel in a simple cylindrical bar. It is found that the two damage initiation parameters are 5.0 and −0.8, the first damage initiation parameter is dominant when modeling the number of cycles to failure, and the second damage initiation parameter is a material constant. Full article