Search Results (7)

Friction stir welding has been extensively applied for the high-quality bonding of Mg alloys. The welding temperature caused by friction and plastic deformation is essential for determining the joint characteristics, especially the residual stress and weld microstructure. In this work, a modified moving heat source model was proposed by considering the variations in heat generation caused by friction shear stress at both the side and bottom surfaces of the tool. The application of this model was further extended to the entire welding process, especially in the plunging stage. The relative errors between the experimental and simulated peak temperatures at characteristic points were small, with a maximum of 10%, thereby validating the model for accurate temperature prediction. Furthermore, the influence of welding and rotational speed on temperature fields was systematically investigated. At relatively low welding and rotational speeds, the welding temperature increased significantly with either an increase in rotational speed or a decrease in welding speed. However, this effect gradually diminished at higher welding and rotational speeds. These results provide some valuable guidelines for controlling heat generation to improve the quality of Mg alloy welds. Full article

Owing to their high design freedom and excellent performance, lattice structures have shown outstanding capabilities and great potential in aeronautics and astronautics fields. In this paper, we propose a method to construct lattice structures by parameterizing biological features. An ant-leg configuration is used as the bionic object to generate a bionic lightweight design with a gradient lattice structure. To achieve the above goal, an innovative optimization method combining topology optimization, size optimization, and a bionic lattice structure is proposed in this paper. Taking the support structure of the Fengyun-3 satellite payload as the research object, this optimization method is applied to optimize the design. Further, the reconstructed optimization model and the original model are simulated to evaluate and compare the structural performance. The simulation results show that when combined with bionic lattice structure and structural optimization, the method can achieve the lightweight design goal while ensuring the stiffness and strength of the structure. The results demonstrate that the application of a bionic lattice design in a lightweight design has feasibility and expectable potential. Full article

In this study, Cu and Cu₂O hybrid nanoparticles were synthesized onto the WO₃ nanoflake film using a one-step electrodeposition method. The critical advance is the use of a heterojunction consisting of WO₃ flakes and Cu₂O as an innovative stack design, thereby achieving excellent performance for CO₂ photoreduction with water vapor under visible light irradiation. Notably, with the modified Cu nanoparticles, the selectivity of CH₄ increased from nearly 0% to 96.7%, while that of CO fell down from 94.5% to 0%. The yields of CH₄, H₂ and O₂ reached 2.43, 0.32 and 3.45 mmol/g_cat after 24 h of visible light irradiation, respectively. The boosted photocatalytic performance primarily originated from effective charge-transfer in the heterojunction and acceleration of electron-proton transfer in the presence of Cu nanoparticles. The S-scheme charge transfer mode was further proposed by the in situ-XPS measurement. In this regard, the heterojunction construction showed great significance in the design of efficient catalysts for CO₂ photoreduction application. Full article

In the aerospace field, lightweight design is a never-ending pursuit. By integrating structural bionics and structural optimization, the vertical bracket of a wide angle auroral imager is designed and manufactured by additive manufacturing technology in this work. Initially, the classical topology optimization is utilized for the vertical bracket to find the optimal material layout and primary load carrying paths. Drawing on the width-to-diameter ratio and the bone mineral density distribution of human femur, the vertical support is designed as a bionic structure with a solid middle section and thin wall in other parts. Afterwards, size optimization is maintained for the bionic design model to obtain the optimal model. The simulation results show that the three-way eigenfrequencies of bionic optimized structure are 320 Hz, 303 Hz, and 765 Hz, respectively, which are closely approximate to the original structure. However, the mass of bionic optimized structure is reduced by 23%. Benefiting from Selective laser melting, the complex optimized design can be rapidly manufactured. The three-way eigenfrequencies of the optimized structure measured by the 0.2 g sweep tests are 307 Hz, 292 Hz, and 736 Hz, respectively. The vibration test of bionic optimized structure verifies the accuracy of the simulation results. This study indicates that the combination of structural bionics and structural optimization provides a powerful tool kit to the design of similar support structure for space applications. Full article

A novel protective structure, based on shrimp chela structure and the shape of odontodactylus scyllarus, has been shown to improve impact resistance and energy absorption. A finite element model of NiTi alloy with shape memory was constructed based on the basic principles of structural bionics. The protective structure utilizes NiTi alloy as the matrix, a material with many advantages including excellent compression energy absorption, reusability after unloading, and long life. The mechanical properties of the single-layer model were obtained by static crushing experiments and numerical simulations. Building upon the idea of the monolayer bionic structure design, a two-layer structure is also conceived. Both single-layer and double-layer structures have excellent compression energy absorption and self-recovery capabilities. Compared with the single-layer structure, the double-layer structure showed larger compression deformation and exhibited better energy absorption capacity. These results have important academic and practical significance for improving the impact resistance of protective armor. Our study makes it possible to repair automatic rebounds under the action of pressure load and improves the endurance and material utilization rate of other protective structures. Full article

Regulating precipitates is still an important issue in the development of high-strength Mg alloys, due to it determining the precipitation hardening effect. Cold deformation, as a simple and low-cost method, can remarkably influence the precipitate features. It is found that pre-cold deformation before aging can be utilized to enhance the precipitation hardening effect of Mg alloys. Moreover, post-deformation after aging could be an effective method to regulate precipitation orientation. In this review, recent research on the regulation of precipitation behavior by cold deformation in Mg-Al, Mg-Zn, and Mg-RE (RE: rare-earth elements) alloy systems was critically reviewed. The changes in precipitate features and mechanical properties of peak-aged Mg alloys via cold deformation were summarized. The corresponding strengthening mechanisms were also discussed. Finally, further research directions in this field were proposed. Full article

In this study, AZ91 magnesium alloy rods were used to investigate the effects of torsion deformation on microstructure and subsequent aging behavior. Extruded AZ91 rod has a uniform microstructure and typical fiber texture. Torsion deformation can generate a gradient microstructure on the cross-section of the rod. After torsion, from the center to the edge in the cross-section of the rod, both stored dislocations and area fraction of {10-12} twins gradually increase, and the basal pole of the texture tends to rotate in the ED direction. Direct aging usually generates coarse discontinuous precipitates and fine continuous precipitates simultaneously. Both twin structures and dislocations via torsion deformation can be effective microstructures for the nucleation of continuous precipitates during subsequent aging. Thus, aging after torsion can promote continuous precipitation and generate gradient precipitation characteristics. Both aging treatment and torsion deformation can reduce yield asymmetry, and torsion deformation enhances the aging hardening effect by promoting continuous precipitation. Therefore, combined use of torsion deformation and aging treatment can effectively enhance the yield strength and almost eliminate the yield asymmetry of the present extruded AZ91 rod. Finally, the relevant mechanisms are discussed. Full article