Liquid-Based Semiconductor Rheostat for DC Arc Fault Suppression ^†

Validation testing of a liquid-based rheostat confirmed its efficacy in mitigating DC arc faults in photovoltaic systems by exceeding critical resistance and voltage–current thresholds. Experimental characterization of electrode immersion depth, separation, and electrolyte concentration identified zinc-galvanized steel to copper in NaHCO₃ as the optimal configuration, achieving a dynamic range factor of 39.10. Further analysis prioritized high minimum resistance (R_MIN) for arc extinction, favouring stable electrode pairs like copper to brass with a 10 g solute concentration. A unified piecewise resistance model validated arc suppression through a load line analysis, demonstrating non-intersection with the Mayr extinction boundary. These findings support scaling the device to a 5 kW, 250 V_DC rating for electric geysers, utilizing 200 mm × 50 mm electrodes and increased electrolyte volume to ensure operational stability.