Numerical Modeling of Annular-Mist Flow Within a Water Recovery Unit ^†

Future aircraft propulsion concepts (e.g., water-enhanced engines and fuel cells) will depend on efficient water recovery to enhance cycle efficiency and environmental performance. Operating conditions commonly involve droplet (mist) transport in turbulent air and wall-bounded films formed by droplet–wall interactions. This work develops an Eulerian–Lagrangian model within the RANS/URANS framework that accounts for air–droplet–wall phenomena—interfacial shear, impingement, and film advection. A dynamic contact-angle model, implemented and calibrated from static contact angle measurements performed in this study, represents wall wetting at the liquid–solid interface. The model is validated against experiments using two design metrics: pressure loss across the unit and recovered water mass fraction. At a low Mach number ($Ma=0.1$), saturated and dry air produce nearly identical pressure losses in the circular test section, whereas the separation lip geometry exerts a strong influence via local acceleration and separation. The simulations reproduce measured pressure drops and water mass recovery with close agreement.