Qualification and Pre-Screening of Lubricants for Use in High-Pressure Hydrogen Tanks: Ensuring ISO 14687 Grade D Purity Within Fuel Cell Drive Trains
Abstract
1. Introduction
2. Experimental Test Setup
2.1. Preparation of Test Assemblies
2.2. Integration into the Test System
2.3. Hydrogen Refueling
3. Analytic Measurements
3.1. Optical and Gravimetric Assessment of Lubricant Films (Test A)
3.2. Gas Analysis Aligned with ISO 14687:2025 Grade D (Test B)
3.3. Filter-Based Particulate Matter Assessment (Test C)
3.4. Testing and Protocol Completion Criteria
4. Lubricant Suitability Criteria
- Pass: No visible changes in lubricated surface uniformity, adhesion, or appearance.
- Fail: Any visual signs of chemical or physical degradation, such as discoloration, detachment, flaking, spreading, or changes in surface morphology.
- Pass: No analyte exceeds ISO 14687:2025 impurity limits at any time point.
- Fail: Exceedance of any ISO-regulated limit.
- Pass: ≤1 mg/kg particulate load in hydrogen.
- Fail: Particulate load above the ISO threshold.
5. Results
6. Discussion
6.1. Lubricant-Based Contamination Risks and Implications for Product-Specific Qualification
6.2. Protocol Applicability, Advantages and Constraints
7. Conclusions
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
| FCEV | Fuel cell electric vehicle |
| PEM | Proton exchange membrane |
| PEMFC | Proton exchange membrane fuel cells |
| OTV | On-tank valve |
| NRL | National Laboratory of the Rockies |
| FTIR | Fourier transform infrared |
| IMR-MS | Ion–molecule reaction mass spectrometer |
| EI-MS | Electron impact mass spectrometer |
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| Step | Protocol Activity | Measurement | Related Norm | t = Day 0 | t = Day 1 |
|---|---|---|---|---|---|
| 1 | Sinter plate preparation | - | - | x | |
| 2 | Lubricant application | - | - | x | |
| 3 | Gravimetric and optical assessment of lubricant layer | Start of Test A | - | x | |
| 4 | Test assembly integration | - | - | x | |
| 5 | Refueling | - | SAE J2601 [36] | x | |
| 6 | Hydrogen gas analysis | Start of Test B | ISO 14687 [1] | x | |
| 7 | Hydrogen gas analysis | End of Test B | ISO 14687 [1] | x | |
| 8 | Test assembly extraction | - | - | x | |
| 9 | Gravimetric and optical assessment of lubricant layer | End of Test A | - | x |
| Step | Protocol Activity | Measurement | Related Norm | t = Day 0 | t = Day 7–9 | t = Day 14–16 | t = Day 21–23 |
|---|---|---|---|---|---|---|---|
| 1 | Sinter plate preparation | - | - | x | |||
| 2 | Lubricant application | - | - | x | |||
| 3 | Gravimetric and optical assessment of lubricant layer | Start of Test A | - | x | |||
| 4 | Test assembly integration | - | - | x | |||
| 5 | Refueling | - | SAE J2601 [36] | x | |||
| 6 | Hydrogen gas analysis | Start of Test B | ISO 14687 [1] | x | |||
| 7 | Hydrogen gas analysis | Monitoring—End of Test B | ISO 14687 [1] | x | x | x | |
| 8 | PM-filer preparation | - | - | x | |||
| 9 | PM assessment | Test C | ASTM D7650-21 [44] | x | |||
| 10 | Test assembly extraction | - | - | x | |||
| 11 | Gravimetric and optical assessment of lubricant layer | End of test A | - | x |
| Scenario | Protocol | Optical Inspection (Test A) | Gas Purity (Test B) | Particulate Matter Analysis (Test C) | Total Protocol Result |
|---|---|---|---|---|---|
| 1 | Pre-screening | Pass | Pass | (not tested) | Potentially suitable |
| 2 | Pre-screening | Pass | Fail | (not tested) | Unsuitable |
| 3 | Pre-screening | Fail | Pass | (not tested) | Unsuitable |
| 4 | Pre-screening | Fail | Inconclusive | (not tested) | Unsuitable |
| 5 | Full qualification | Pass | Pass | Pass | Suitable |
| 6 | Full qualification | Pass | Pass | Fail | Unsuitable |
| 7 | Full qualification | Pass | Fail | Pass | Unsuitable |
| 8 | Full qualification | Fail | Pass | Pass | Unsuitable |
| 9 | Full qualification | Fail | Inconclusive | Pass | Unsuitable |
| Lubricant | Testing Protocol | Optical Inspection Result | ISO 14687:2025 Grade D Result | Particulate Matter Result | Total Qualification Result |
|---|---|---|---|---|---|
| SBGL | Pre-screening | Fail | Inconclusive | n.a. | Unsuitable |
| MOSS | Pre-screening | Fail | Pass | n.a. | Unsuitable |
| SC | Pre-screening | Pass | Pass | n.a. | Potentially suitable |
| MOLYKOTE® HP-300 Grease | Full qualification | Pass | Pass | Pass | Suitable |
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Brandner, L.A.; Stöhr, T.; Araneda, K.; Hafner, T.; Reiter, V.; Scheikl, S.; Bijedic, M.; Brandstätter, S.; Trattner, A. Qualification and Pre-Screening of Lubricants for Use in High-Pressure Hydrogen Tanks: Ensuring ISO 14687 Grade D Purity Within Fuel Cell Drive Trains. Hydrogen 2026, 7, 83. https://doi.org/10.3390/hydrogen7020083
Brandner LA, Stöhr T, Araneda K, Hafner T, Reiter V, Scheikl S, Bijedic M, Brandstätter S, Trattner A. Qualification and Pre-Screening of Lubricants for Use in High-Pressure Hydrogen Tanks: Ensuring ISO 14687 Grade D Purity Within Fuel Cell Drive Trains. Hydrogen. 2026; 7(2):83. https://doi.org/10.3390/hydrogen7020083
Chicago/Turabian StyleBrandner, Lea A., Thomas Stöhr, Krystel Araneda, Thomas Hafner, Verena Reiter, Sebastian Scheikl, Melisa Bijedic, Stefan Brandstätter, and Alexander Trattner. 2026. "Qualification and Pre-Screening of Lubricants for Use in High-Pressure Hydrogen Tanks: Ensuring ISO 14687 Grade D Purity Within Fuel Cell Drive Trains" Hydrogen 7, no. 2: 83. https://doi.org/10.3390/hydrogen7020083
APA StyleBrandner, L. A., Stöhr, T., Araneda, K., Hafner, T., Reiter, V., Scheikl, S., Bijedic, M., Brandstätter, S., & Trattner, A. (2026). Qualification and Pre-Screening of Lubricants for Use in High-Pressure Hydrogen Tanks: Ensuring ISO 14687 Grade D Purity Within Fuel Cell Drive Trains. Hydrogen, 7(2), 83. https://doi.org/10.3390/hydrogen7020083

