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Article

Effect of Fe2O3 on Compressive Strength and Microstructure of Porous Acicular Mullite

1
Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, University of Belgrade, 11000 Belgrade, Serbia
2
State Key Lab of New Ceramic Materials, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, China
*
Authors to whom correspondence should be addressed.
Ceramics 2025, 8(3), 111; https://doi.org/10.3390/ceramics8030111
Submission received: 9 August 2025 / Revised: 2 September 2025 / Accepted: 4 September 2025 / Published: 5 September 2025
(This article belongs to the Special Issue Ceramic Materials for Industrial Decarbonization)

Abstract

Porous acicular mullite was fabricated at 1300 °C starting from Al2O3 and mixture of SiO2 and MoO3 obtained by previous oxidation of waste MoSi2. It was found that the presence of MoO3 favors formation of acicular (prism-like) mullite grains with sharp edges. The effect of addition of Fe2O3 (4–12 wt.%) on phase composition, compressive strength, thermal conductivity and microstructure was studied. The addition of Fe2O3 improved the compressive strength from approximately 25 MPa in pure mullite to about 76 MPa in samples containing 12 wt.% Fe2O3, while the open porosity decreased from 55.4% to 51.8%. The presence of Fe2O3 caused a decrease in mullite formation temperature owing to the formation of liquid phase and accelerated diffusion. The solubility of iron oxide in mullite lattice was between 8 and 12 wt.% Fe2O3. The incorporated iron ions also promoted the rounding of sharp edges in prismatic mullite grains, leading to a reduced specific surface area of 0.55 m2/g in the sample with 12 wt.% Fe2O3. The thermal conductivity of mullite increased with addition of 12 wt.% Fe2O3 reaching value of 1.17 W/m·K.
Keywords: porous mullite; sintering; gas filtration; compressive strength; microstructure porous mullite; sintering; gas filtration; compressive strength; microstructure

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MDPI and ACS Style

Omerašević, M.; Krsmanović, M.; Adamović, N.; Wang, C.-A.; Bučevac, D. Effect of Fe2O3 on Compressive Strength and Microstructure of Porous Acicular Mullite. Ceramics 2025, 8, 111. https://doi.org/10.3390/ceramics8030111

AMA Style

Omerašević M, Krsmanović M, Adamović N, Wang C-A, Bučevac D. Effect of Fe2O3 on Compressive Strength and Microstructure of Porous Acicular Mullite. Ceramics. 2025; 8(3):111. https://doi.org/10.3390/ceramics8030111

Chicago/Turabian Style

Omerašević, Mia, Miomir Krsmanović, Nada Adamović, Chang-An Wang, and Dušan Bučevac. 2025. "Effect of Fe2O3 on Compressive Strength and Microstructure of Porous Acicular Mullite" Ceramics 8, no. 3: 111. https://doi.org/10.3390/ceramics8030111

APA Style

Omerašević, M., Krsmanović, M., Adamović, N., Wang, C.-A., & Bučevac, D. (2025). Effect of Fe2O3 on Compressive Strength and Microstructure of Porous Acicular Mullite. Ceramics, 8(3), 111. https://doi.org/10.3390/ceramics8030111

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