3.1. Impact Indicators
The purpose of an LCA is to assess environmental impacts, as a product can affect the environment in many ways throughout its life cycle. According to the European standards, EN 15978 and EN 15804, these environmental impacts are categorised into a number of discrete “impact indicators” [
23,
24].
Table 1 shows the core indicators as per these standards.
An impact indicator is a quantifiable measure representing a specific way in which a product affects the environment. Examples from
Table 1 include how much ozone depletion the product will cause or how much water it will use. These indicators are expressed numerically, enabling comparison and analysis to determine how a product affects the environment and how those impacts can be minimised. The EPBD requires the mandatory calculation of GWP, as it is considered the most significant of the impact indicators [
6]. Additionally, GWP is a globally recognised indicator and the most applied indicator across LCA methodologies.
Greenhouse gases (GHGs) trap heat inside the atmosphere and cause global warming [
25]. GWP is the measure of how much heat a greenhouse gas traps in the atmosphere compared to CO
2 over a specific time period [
22]. Different gases trap different amounts of heat, so a unit of CO
2 equivalent (CO
2eq.) is used as a standardised representative of all other gases. It represents how many kgs of CO
2 would be required to trap the same amount of heat as all the gases released by the product combined. The unit used to quantify GWP according to the EN 15978, EN 15804 standards and specified in the EPBD is kg CO
2eq [
6,
23,
24]. This unit represents the amount of GHGs emitted over the life cycle of a product, expressed in kilograms of CO
2 equivalent to account for different gases. GWP should be distinguished from embodied carbon. In the EPBD context, life cycle GWP refers to the total greenhouse gas emissions and removals associated with the building over its life cycle. It includes embodied emissions from materials, construction, maintenance, replacement and end-of-life processes, as well as operational emissions such as energy use during the building’s service life. Embodied carbon is therefore a major part of life-cycle GWP, but it is not the same as total GWP [
22].
3.2. Life Cycle Stages
EN 15978 establishes a methodology for calculating environmental impact indicators using a module-based approach. The life cycle of a product is divided into several modules that account for a specific part of the product’s life. These modules are further grouped into stages.
Figure 2 from the Institute of Structural Engineers (IStructE) presents these modules and stages. The life cycle stages, as defined in
Figure 2, are as follows:
Pre-construction stage: (Module A0). This stage is not specified in EN 15978 but is included in many common methodologies. This stage is included to account for processes that take place before construction, such as design work, testing, surveying, etc [
26]. For buildings, the emissions in this stage are assumed to be zero [
27].
Product stage: (Modules A1–A3). This stage covers the extraction, transportation and manufacturing processes necessary to produce any construction products, including components and MEP, required to construct the structure [
27]. It should be noted that the use of recycled content in construction materials, such as recycled aggregate, affects the emissions in this stage [
26].
Construction process stage: (Modules A4–A5). It accounts for construction processes, including transport of materials/products to the site, energy usage due to activities on site and the transportation and processing of materials wasted on site [
26].
In use stage: (Modules B1–B8). This stage accounts for emissions due to use, maintenance, repair, replacement, refurbishment, operational energy and water, and user impacts [
26]. Module B8 is not specified by the current EN 15978, but is commonly included to account for user emissions not covered by the other modules, such as emissions due to users commuting to the building [
27].
End-of-life stage: (Modules C1–C4). It starts when the building is decommissioned and is not intended to have any further use [
22]. It covers emissions released during decommissioning, stripping out, demolition, deconstruction, transportation of materials away from the site, waste processing and disposal of materials at the end of the building’s life [
26].
Beyond the life cycle: (Modules D1–D2). After the building is decommissioned, certain components may be reused or recycled, and energy may be recovered (for instance, recycling steel members or burning timber for fuel) [
27]. This stage quantifies the net environmental benefits or loads resulting from reuse, recycling and energy recovery, resulting from the net flows of materials and exported energy exiting the system [
22]. It should be noted that these benefits are gained outside of the system being studied; the use of recycled members, etc., in the building being assessed, is accounted for in modules A1–A3 as discussed [
27].
A revision to EN 15978 is in its final stages before official adoption. It is expected that modules such as A5 and B4 will be broken down into further sub-modules, e.g., A5.1–A5.4, B4.1–B4.2 [
28]. These sub-modules allow for a more detailed assessment of aspects of the building’s life cycle. For example, module A5 covers construction processes; breaking it down into sub-modules allows GWP of each specific process, such as waste management and equipment usage, to be assessed individually [
26]. Furthermore, B8 is also expected to become an official module in EN 15978 after this revision. The EPBD accounts for the upcoming revision of EN 15978, and so it includes sub-modules.
3.3. System Boundaries
The system boundary establishes the scope of the assessment by specifying the life-cycle processes and stages to be included in the analysis [
26]. Not all life-cycle modules are included in every LCA, as different methodologies vary in terms of which modules are considered mandatory. The selected modules define the system boundary by specifying the processes and life-cycle stages of the product that are included in the LCA study. The Inventory of Carbon and Energy (ICE) defines the terminology and modules associated with commonly used system boundaries as follows: [
29]:
Cradle: The cradle is defined as being the earth, i.e., material deposits within the ground. This is the starting point for all materials and resources that are used during the life cycle of the product.
Cradle-to-gate: (Modules A1–A3). Encompasses all input and output flows (as applicable from the system boundaries) between the confines of the cradle up to the factory gate of the final processing operation.
Cradle-to-gate + End-of-life: (Stages A, C, and D). Cradle-to-gate plus the end-of-life processes. This excludes the use phase.
Cradle-to-grave: (Stages A–D). Cradle-to-gate plus operation plus end-of-life processes. A complete study.
Cradle-to-site: (Modules A1–A4). Cradle-to-gate plus delivery to the site of use (installation site). This boundary condition is ambiguous when it comes to construction site energy and material waste.
Cradle-to-practical completion: (Modules A1–A5). Cradle-to-gate plus delivery to the site of use (installation site), site energy and embodied carbon of material waste.
The selection of the system boundary for the LCA is significant, as it directly affects the final GWP value reported; for example, a full cradle-to-grave assessment typically yields a much higher GWP than a cradle-to-gate assessment for a typical building. A review of academic papers containing LCA studies for 3DCP components in the last five years is presented in
Table 2. The majority of 3DCP LCA studies adopt an A1–A3 (cradle-to-gate) system boundary, reflecting the predominant interest in material production impacts. However, this scope excludes construction-phase energy use (A4–A5), operational performance, and end-of-life considerations, which may significantly alter the environmental profile of printed structures. Studies extending to A–D [
30,
31,
32] or A1–A5 [
33,
34] capture a broader picture but remain the minority, limiting cross-study comparability. The variability in system boundaries across the reviewed literature, therefore, cautions against direct numerical comparisons of reported GWP or embodied carbon values, and this may limit the accuracy of the results [
35].
The EPBD requires a full cradle-to-grave (A–D) system boundary. The EPBD specifies that modules B5, B7, and B8 are the only optional modules. Sub-module A5.1 (pre-construction activities) is also optional [
6]. This type of assessment is commonly referred to as a whole-life carbon or life-cycle GWP assessment, as it includes embodied carbon, operational carbon, and end-of-life impacts [
46]. Accordingly, most existing LCA studies on 3DCP components do not satisfy the EPBD requirements regarding system boundaries.
3.5. Floor Area
The EPBD specifies the use of “useful floor area” to calculate GWP. Both the Level(s) framework and the EPBD recommend the use of the International Property Measurement Standards (IPMS), developed by the International Property Measurement Standards Coalition guidelines [
6,
47] or an equivalent standard to calculate floor area. The IPMS were developed by an international committee with the goal of standardising property measurement techniques [
48].
In the IPMS 3 (Residential Buildings) [
49], guidelines are provided for the consistent measurement of floor areas in residential properties, including houses and apartments. This standard defines methods for calculating internal floor areas by specifying how spaces such as balconies, garages, staircases, and areas with limited headroom should be treated. IPMS 3 mainly focuses on measuring the exclusive internal area occupied by a residential unit while also allowing separate reporting of ancillary and shared spaces. These standardised approaches improve the accuracy, transparency, and comparability of residential property measurements across different regions and applications. In the Irish context, the SEAI recommends the use of method IPMS 3B, which is similar to a traditional gross internal floor area (GIFA) measurement [
22]. The standard provides detailed rules on which parts of a building should be included in the floor-area calculation, including whether measurements should be taken to the internal or external face of walls. Since 3DCP houses are residential buildings, their floor-area calculation falls under the rules outlined in IPMS 3B. In the context of 3DCP, standardising the floor area metric is highly critical. Because 3DCP structures frequently feature double-wall geometrics, they can diverge significantly from conventional masonry concrete systems.
3.7. Building Elements
For LCA results to be compared fairly, the exact building elements included in the assessment must be standardised. The EPBD uses a tier-based method to classify building elements as provided in
Table 3. Tier 1 is high-level core, shell, and external; tier 2 is more specific in substructure, non-structural architecture, heating equipment, etc.; tiers 3 and 4 continue to increase the specifications of the classifications. The minimum requirement in the EPBD is that all elements in tier 2 are considered, and nations are free to classify tiers 3 and 4 based on their requirements [
6]. Building elements should be incorporated in an LCA if they are exclusively or partially the responsibility of the building owner. Elements that are external and structurally independent from the main building need to quantify their embodied carbon, but their floor area is not considered as part of the total floor area [
6].
In Ireland, the use of the International Cost Management Standards (ICMS) is recommended by the Society of Chartered Surveyors Ireland for standardised cost measurement and reporting practices [
48]. The standard ICMS “Global Consistency in Presenting Construction Life Cycle Costs and Carbon Emissions” (ICMS 3) was developed to standardise building measurement and embodied carbon reporting [
50]. It includes a scope of building elements, organised into groups and subgroups, and provides a standardised method of labelling and reporting these elements. ICMS has been mandatory for use on all public projects in Ireland since 2024 under the Capital Works Management Framework [
51], and the level(s) framework is still under development to align more closely with the minimum scope of building elements with the ICMS scope [
28]. This standard could be used for LCA studies, provided that the included elements still meet the Tier 2 requirements of the EPBD. To quantify emissions associated with replacement and maintenance within life cycle modules, the expected service life of building components must be established [
27]. If product-specific information is available, it should be used as the preferred source. However, Level(s) also provides default service life values for building components, which should be used in the absence of more specific data [
46].
3.8. Biogenic Carbon
Biogenic carbon is carbon removals associated with carbon sequestration into biomass, as well as any emissions associated with this sequestered carbon [
27]. Sequestration is the process by which CO
2 is removed from the atmosphere and stored within a material [
26]. When trees grow, for example, they sequester carbon within the wood that grows [
26]. This means that timber products will have biogenic carbon content as well as the embodied carbon due to the production of the timber elements, etc. Additionally, at the end of the life of the timber product, when it decomposes or is incinerated, the sequestered carbon will be released back into the atmosphere [
26], this makes accounting for timber in an LCA more complex.
Locking biogenic carbon into a timber structure provides climatic benefits for as long as the carbon remains stored within the structure or the timber is reused [
23]. Therefore, understanding the source of the timber and its end-of-life scenario is essential for accurate LCA accounting [
26].
Figure 3 indicates the process of sequestration and release of biogenic carbon. Most methodologies suggest that biogenic carbon should be calculated and reported separately from other sources of embodied carbon so that its effects can be clearly understood [
26].
3.9. Impact Indicator Calculations
EN 15978 describes the method used to calculate the numerical value of impact indicators. The basic principle of this routine consists of multiplying each product and service quantified in a module of the life cycle of the building by its respective value of any environmental indicator [
23]. The value referenced in the standard is known as a ‘carbon factor’, which is the kg CO
2eq per unit of product, often with units of kg CO
2eq/kg or kg CO
2eq/m
3 [
26]. Each life cycle module will have a carbon factor associated with it for each product and material in the building. Equation (1) is used for calculating GWP or embodied carbon, depending on the life-cycle modules included in the assessment [
26].
To carry out the calculations, the quantity of each material or product in the building must be known; therefore, determining a complete inventory of building elements is essential. Additionally, the IStructE emphasised the importance of including elements that are often only partially modelled, such as instrument coverings, steel connections, rebar laps, concrete blinding, etc., as these elements can have a significant impact on the embodied carbon of the building [
26]. The second value required for the calculations is the carbon factor for each material across each life cycle module; this can result in a significant number of values in a complex building.
A carbon factor can be a positive or negative value; a positive value represents a release of GHGs into the atmosphere, while a negative carbon factor represents the extraction or storage of GHGs from the atmosphere [
27]. For example, the production of cement releases GHGs and so has a positive factor, while reusing a steel beam at the end of its life will have the effect of avoiding some GHG emissions and so has a negative factor to account for this benefit to the environment, whereas biogenic carbon has a negative carbon factor as well. As an example, if the subject of study were a masonry wall, the quantity of each component in the wall (blocks, insulation, bricks, mortar, and wall ties) would be multiplied by its associated carbon factor to find the GWP for one life cycle module of the wall. This process is repeated for each module being considered, using the appropriate carbon factors, and the sum of the values is the total whole life GWP for the wall [
52].
3.10. Calculation Tools for LCA
The calculation of life-cycle GWP becomes more complicated when multiple materials, components, life-cycle modules and carbon factors are involved. Tools to assist in carrying out such calculations are available in different forms [
26]. They simplify the process of an LCA by automatically performing calculations, enabling the values of material quantities and carbon factors to be updated as the project develops, and allowing for clear visualisation and reporting of results. The Level(s) framework assumes that, in most cases, a software calculator tool will be used for LCAs and provides some minimum requirements for tools, such as alignment with EN 15804 [
46].
A wide range of companies and bodies have developed LCA tools. These tools vary in several aspects, including the scope of the system boundary, the applicable geographic region and Building Information Modelling (BIM) integration [
26]. Alongside the Level(s) framework, the EU published a list of LCA tools that align with Level(s) requirements [
53] and the IStructE also outlined a number of common tools in their LCA guidance [
26]. For Ireland, the Irish Green Building Council (IGBC) has published a number of recommended tools [
54]. The following is an outline of the tools that are considered relevant in the Irish context:
Methodology-specific tools: Some bodies that have developed LCA methodologies or guidance also provide Excel-based calculation tools that align with their specific methodology. For instance, the IStructE, SEAI and IGBC provide tools for their methodologies. These tools are highly useful for performing calculations that are intended to align exactly with the specific methodology, as the assumptions and omissions are incorporated into that tool [
22,
26,
55].
OneClick LCA: There are many general-purpose LCA tools. These tools allow for controlling over the specific system boundaries, data sources, and other aspects of LCA. Further, they have common methodologies, so that LCAs can be performed in alignment with those methodologies. OneClick LCA is the leading software option for LCA; the tool is used in more than 170 countries, including Ireland as it is recommended by the IGBC [
54]. OneClick LCA contains a large number of built-in LCA datasets and support for common methodologies, such as the RICS GWP calculation method [
56].
OpenLCA: OpenLCA is an open source, widely used openLCA 2.6.2 software for conducting life cycle assessment studies across various sectors, including construction and building materials. Like other general-purpose LCA tools, it allows users to define system boundaries, select databases, and customise impact assessment methodologies according to project requirements. The software supports internationally recognised standards such as ISO 14040/14044 and can integrate multiple databases, including ecoinvent, GaBi, and Environmental Product Declarations (EPDs). Due to its flexibility, transparency, and compatibility with different datasets and methodologies, openLCA is commonly used in both academic research and industry applications.
SimaPro: SimaPro 10.4 is one of the most established and comprehensive software tools for life cycle assessment and sustainability analysis. The software enables detailed modelling of product systems by allowing users to define system boundaries, material flows, impact categories, and assessment methods. SimaPro supports widely adopted impact assessment methodologies such as ReCiPe, CML, TRACI, and EN 15804, making it particularly suitable for environmental assessments in the construction sector.
Revit tools: There are many tools that can perform LCAs for buildings modelled directly in Revit 2026.3 (or other BIM software) [
26]. These include tools such as the OneClick LCA plugin and Tally. BIM is a fundamental part of the 3DCP process, so using these tools could provide an easy means to perform LCA for 3DCP houses. However, in this case, the accuracy of the LCA depends on the comprehensiveness and accuracy of the model; if building elements are not included or if components are modelled inaccurately, the results will not be realistic [
27].
Manual calculations: Calculations can be performed manually, but due to the required scope and complexity of whole-building LCA studies, manual calculations are not recommended.
Because 3DCP is fundamentally rooted in digital fabrication, integrating software is a highly streamlined path for conducting automated LCAs. However, this reliance introduces specific methodological vulnerabilities into 3DCP research:
Early-stage modelling inaccuracies: If specialised 3DCP elements (such as internal void printing paths, reinforcement, or non-standard binders) are poorly defined or inaccurately modelled in the early design stages, the resulting LCA outputs will fail to reflect realistic environmental impacts.
Methodological rigidity: Standard general-purpose LCA tools are optimised for traditional construction components. They often struggle to dynamically adapt to the fluid, optimised material volumes and custom concrete mix designs that characterise advanced 3DCP.
3.12. Environmental Product Declaration (EPDs)
A building is constructed from many individual products and materials, for example: timber trusses, precast floor slabs, windows, the specific concrete mix designs, etc. To perform an LCA, the environmental impacts of each individual building element must first be assessed and corresponding carbon factors determined. However, carrying out such detailed calculations for every construction component is highly impractical and may also introduce significant uncertainty and potential errors into the results. An EPD is a document that clearly shows the environmental performance or impact of any product or material over its lifetime [
27]. Manufacturers of products can complete their own LCAs of their products and then share the results with the public in a document called an EPD [
57]. An LCA of the building, with new or already existing products, is calculated using the carbon factors provided by the manufacturers, which are also available in the EPD. Through this EPD, the LCA process is made simple.
EPDs should comply with the EN 15804 standard, which gives guidelines for the required information by the manufacturers to calculate and include in the EPD document [
24]. EN 15804 supports EN 15978 by providing the product-level EPD rules and information modules that EN 15978 uses in whole-building environmental assessment. Hence, EPDs will declare carbon factors for each of the life cycle modules described in EN 15978, allowing EPDs to be easily incorporated into building LCA [
23]. EN 15804 requires that EPDs report on the quality of data used, and all EPDs are verified by an independent third party—this ensures that the quality of EN 15804-compliant EPDs is high [
24].
In a typical EPD, a carbon factor is provided for each life cycle module; the results for more than one impact indicator are often shown to allow more complex LCAs to be performed [
46]. One important aspect of using an EPD is the functional unit used in the document. There is no single standard unit used in EPDs. For example, one concrete manufacturer may report carbon factors per tonne, while another may report results per cubic metre. The unit used in an EPD is referred to as the declared unit. It is important to understand the declared unit when using carbon factors from an EPD, as conversions may be required to align the data with the intended application [
58].
Several EU regulations establish requirements for the reporting of carbon data for products. The Construction Products Regulation, which was published in a revised version in 2024, provides rules for marketing construction products [
59]. This encompasses the requirements for data needed to be published, such as performance specifications, fire safety and environmental data. This revised version requires that the GWP of products be reported starting from January 2026. Annex II of the regulation contains a list of the required impact indicators that need to be reported for the construction product. GWP, representing climate change impacts, is one of the required indicators. Total GWP, fossil GWP, biogenic GWP, and land-use GWP are all required to be reported, while the remaining indicators will become mandatory by 2032 [
59]. This data is typically published in the form of an EPD providing carbon factors for each life cycle module. Products that adhere to this regulation will receive a CE standard marking, which guarantees the compliance and accuracy of the disclosed data. Products marketed within the European Economic Area, which includes Ireland, and are covered by a harmonised technical specification, are required to have a CE mark [
59]. There are harmonised technical specifications for hundreds of construction products, from cement and steel to windows and doors [
60]. This ensures a significant portion of all products and materials used in construction will have accurate and reliable LCA data available.
The Ecodesign and Energy Labelling regulation, published in 2017, creates a framework for labelling the energy efficiency of products and provides minimum standards to ensure products are sustainable. The labelling declares the energy consumption of the product and is graded in the form of a letter A-G, with A being the most efficient. Only products that fall into categories that have been covered by specific delegated acts require this labelling before they are marketed [
61]. However. There are delegated acts for many common appliances and types of equipment, such as air conditioning and heaters. The labelling allows the energy use of products to be accurately and reliably determined; this provides useful data when considering a whole-life LCA study. The EPBD considers data from sources adhering to these two regulations to be of the highest quality [
62].
3.13. Databases
The choice of carbon factors is important to ensure accurate results of an LCA [
26]. In practice, these carbon factors are usually gathered from a variety of databases. There are several bodies that have created databases of carbon factors for different materials in the aspects of their usage in building construction. The construction practices, transport distances, manufacturing, etc., differ from country to country, so the best practice is to use sources that are specific to the country’s guidelines [
46]. The following is an overview of the primary databases and sources that the IGBC and SEAI recommend utilising with Irish building projects:
EPDs: EPDs can often be accessed on manufacturers’ websites or by contacting the manufacturer. The IGBC has created a database of Irish-specific EPDs. This is not a comprehensive source for EPDs, but is a useful reference for the products commonly used in Ireland [
63].
IGBC national generic database: The IGBC has created a database of generic material carbon factors for Ireland. The databases contain stage A1–A3 carbon factors for 285 common building materials [
64].
SEAI national embodied carbon database: Alongside the national GWP calculation methodology, the SEAI is developing a national database for carbon factors. This database has not yet been released; however, it is expected to be a valuable reference, as the SEAI has been officially mandated by the government to develop this national database [
22].
ICE database: The Inventory of Carbon and Energy is an international database created by Circular Ecology consultants. The IGBC recommends this database for generic data, as it contains A1–A3 carbon factors for a wide variety of materials [
29].
SEAI energy carbon factors: The SEAI provides values for the embodied carbon of different energy sources, including electricity and petroleum-based fuels. These values are calculated based on the share of renewables in the Irish grid and the sources of Ireland’s oil and gas, etc., and it is more reliable as it accurately represents the GWP of energy used in Ireland [
65].
Irish water carbon factor: Within the IGBC methodology, they include a carbon factor for water usage due to pumping and treatment. This value was provided to the IGBC by Irish Water based on their processes [
55].
Transport distances: Within the national methodology, the SEAI proposes default transport distances for products, ranging from locally manufactured to globally manufactured products. The methodology also includes carbon factors for transport emissions per km of travel for various means of transport [
22]. These provided a reasonable estimate for transport emissions in Ireland, even if the actual travel distances are unknown.
Wastage rates: To account for wastage of materials during construction, the SEAI national methodology includes suggested wastage rates for various building elements and materials. This value is expressed in percentage, and it is assumed that an equivalent percentage of the material quantity is wasted on-site in typical Irish construction processes [
22].
Energy use: The energy use of a building for the B6 life cycle module can be approximated using the calculated value of the Building Energy Rating certificate of the buildings [
22].
Disposal/ waste processing: For stage C carbon factors, the IGBC recommends using the values published by the UK Department for Energy Security and Net Zero (DESNZ), they publish a database of carbon factors associated with common disposal practices [
66]. The SEAI also suggests that UK-specific carbon factors for stage C will likely align with Irish values and are appropriate for use until an Irish-specific database is created [
22].
Stage D: Stage D carbon factors depend on the assumed end-of-life scenario of the building. Annex D of EN 15804 provides a method to directly calculate stage D carbon factors [
24], and the SEAI simply recommends following this procedure [
22]. The IStructE has calculated and published stage D carbon factors from common end-of-life scenarios for various materials [
26].
MEP: The SEAI and IGBC recommend using the Chartered Institution of Building Service Engineers (CIBSE) guidance for GWP related to MEP (Mechanical, Electrical, and Plumbing) services in buildings [
22,
55]. The CIBSE TM65 embodied carbon methodology includes information about refrigerant leakage and carbon factors, for instance [
67].
The EPBD has a clear hierarchy of data sources for use in an LCA: EPDs and product- and project-specific values should always be used if they are available. Otherwise, generic and default values can be used. The EPBD requires member states to develop and maintain reliable databases of generic and default data, enabling the preparation of building LCAs in cases where project-level data is unavailable. It is the responsibility of member states to ensure that these databases are consistent and reliable [
6].
The Level(s) framework recognises the importance of the choice of database for LCA information. Alongside the framework, a document was published with a list of European databases that align with the Level(s) requirements [
53]. The list is not comprehensive; it does not contain any Irish-specific databases, and some of the sources are not published in the English language. Therefore, these databases should not be treated as the primary source of information. However, they can provide useful data and EPDs that comply with the Level(s) framework standards and can only be used when Irish-specific sources are limited or unavailable. Additionally, it can be noted that the Ecoinvent carbon factor database [
68] was the most popular database referenced in the academic papers reviewed. This is an international database, so it is not favoured for use, but can be considered due to its prevalence in the literature.
The dependence on these established databases exposes a critical way for 3DCP sustainability research on LCA. The National Generic Databases (e.g., IGBC, SEAI) entirely lack specific data profiles, i.e., carbon factors for the specialised, high-binder mixes required for 3DCP. An international repository (e.g., ICE, ecoinvent) fails to capture localised supply chain dynamics, transport distances, and regional grid mixes, e.g., SEAI electricity carbon factors. Whereas standardised default assumptions regarding transport and wastage fail to account for the unique characteristics of 3DCP, where transport impacts for highly specialised mixes may be elevated. This data deficit forces researchers to rely heavily on proxy data from conventional high-strength concrete mixes or to rely on international databases such as ecoinvent. Furthermore, assessing the operational energy (Module B6) remains highly uncertain. Because long-term recycling pathways for printed concrete components are not yet empirically established within national frameworks, mapping these phases relies on assumptions borrowed from traditional demolition practices, potentially misrepresenting the true cradle-to-cradle profile of 3DCP buildings.
3.14. Critical Limitations of LCA Methodology
LCA is not a perfect technique and has several limitations [
69]. It has been demonstrated that LCA results can have high levels of uncertainty due to large amounts of measured and simulated data, assumptions, and the selection of input values [
69]. Level(s) states that the degree of confidence that can be placed in the results of an assessment depends on the level of precision and detail of the data and information used to model the building [
46]. This dependence on the quality of input data is a significant limitation of the LCA method, as it affects the accuracy of the results. However, the accuracy of an LCA improves over time as more design and construction information becomes available. Consequently, completed buildings provide the most accurate case studies, as the data required for an LCA can be determined with a high degree of certainty [
27].
In addition, the selection of functional units, impact assessment methods, life cycle stages, and environmental indicators can significantly influence the interpretation of LCA results [
70]. Different studies may adopt varying functional units, such as per cubic metre of concrete, per tonne of material, or per building lifespan, making direct comparisons between studies difficult. Similarly, variations in environmental indicators, including global warming potential (GWP), acidification, eutrophication, and resource depletion, may result in inconsistent conclusions regarding sustainability performance [
71]. The complexity of modelling transportation distances, recycling credits, end-of-life scenarios, and waste allocation approaches further contributes to uncertainty in LCA studies [
71]. Furthermore, many LCAs focus mainly on environmental impacts while often overlooking economic, social, and long-term durability considerations. Nevertheless, the reliability of LCA studies generally improves as more detailed design, operational, and construction information becomes available, with completed projects often providing the most accurate case studies for environmental assessment.