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Article

Flight Loads Evaluation and Airworthiness Compliance for the V-Tail of a Medium-Altitude Long-Endurance Unmanned Platform

by
Pierluigi Della Vecchia
*,
Vincenzo Cusati
and
Claudio Mirabella
Industrial Engineering Department, University of Naples Federico II, 80125 Naples, Italy
*
Author to whom correspondence should be addressed.
Drones 2025, 9(12), 835; https://doi.org/10.3390/drones9120835 (registering DOI)
Submission received: 2 October 2025 / Revised: 11 November 2025 / Accepted: 29 November 2025 / Published: 2 December 2025
(This article belongs to the Section Drone Design and Development)

Abstract

This work addresses the critical need for documentation and validation of structural flight loads for Medium-Altitude Long-Endurance (MALE) Unmanned Aerial Systems (UAS). Despite the increasing prevalence of these aircraft, the industrial and research landscape still exhibits a significant data gap regarding loads under extreme operating conditions, particularly for unconventional geometric configurations. This study presents a rigorous and comprehensive load analysis for the certification of a fixed-wing MALE UAS, which is distinguished by its unique V-Tail configuration, characteristic of platforms such as the Elbit Hermes series. The entire investigation was conducted in strict adherence to the requirements of the NATO airworthiness standard STANAG 4671, aiming to precisely define the aerodynamic behavior and structural integrity of the airframe under an exhaustive set of critical flight conditions. The implemented methodology relies on the use of high-fidelity Computational Fluid Dynamics (CFD) data, derived from RANS simulations to create a complete aerodynamic database. This advanced approach is crucial for the accurate modeling of forces and moments, especially those generated by the coupled control surfaces, known as the ruddervators of the V-Tail. The results obtained include the precise derivation of the operational envelope, which defines the maximum load factors for both maneuver and atmospheric gust conditions. A detailed analysis of balancing and specific loads on the control surfaces was performed, leading to the definition of structural load distributions essential for subsequent stress analysis. Notably, the analysis identified the Unchecked Pitch-Up maneuver performed at the maximum load factor as the dimensioning design condition, particularly for the empennage structure. This work not only provides fundamental data for demonstrating compliance with applicable airworthiness criteria but also establishes a robust and repeatable methodology for the evaluation of flight loads in structurally complex UAS configurations.
Keywords: MALE UAV; flight loads; V-Tail MALE UAV; flight loads; V-Tail

Share and Cite

MDPI and ACS Style

Della Vecchia, P.; Cusati, V.; Mirabella, C. Flight Loads Evaluation and Airworthiness Compliance for the V-Tail of a Medium-Altitude Long-Endurance Unmanned Platform. Drones 2025, 9, 835. https://doi.org/10.3390/drones9120835

AMA Style

Della Vecchia P, Cusati V, Mirabella C. Flight Loads Evaluation and Airworthiness Compliance for the V-Tail of a Medium-Altitude Long-Endurance Unmanned Platform. Drones. 2025; 9(12):835. https://doi.org/10.3390/drones9120835

Chicago/Turabian Style

Della Vecchia, Pierluigi, Vincenzo Cusati, and Claudio Mirabella. 2025. "Flight Loads Evaluation and Airworthiness Compliance for the V-Tail of a Medium-Altitude Long-Endurance Unmanned Platform" Drones 9, no. 12: 835. https://doi.org/10.3390/drones9120835

APA Style

Della Vecchia, P., Cusati, V., & Mirabella, C. (2025). Flight Loads Evaluation and Airworthiness Compliance for the V-Tail of a Medium-Altitude Long-Endurance Unmanned Platform. Drones, 9(12), 835. https://doi.org/10.3390/drones9120835

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