Performance Evaluation of Fiber-Reinforced Rubberized Paving-Blocks Containing Ceramic and Glass Wastes
Abstract
1. Introduction
Scope and Significance of the Study
2. Materials and Procedures
2.1. Materials
2.2. Mix Proportions
2.3. Physical Treatment of Crumb Rubber
2.4. Preparing and Casting of Specimens
2.5. Interlocking Paving Blocks Testing
2.5.1. Slump Test
2.5.2. Compressive Strength
2.5.3. Flexural Strength
2.5.4. Abrasion Resistance
2.5.5. Water Absorption
2.5.6. Microstructure Analyses
3. Results and Discussion
3.1. Consistency
3.2. Compressive Strength
3.3. Flexural Strength
3.4. Water Absorption
3.5. Abrasion Resistance
3.6. SEM Analysis
3.7. EDX Analysis
3.8. Sustainability Assessment
3.8.1. CO2 Emission Reduction
3.8.2. Cost Saving
3.9. Scalability Considerations
4. Conclusions
- The workability of IPBs was significantly affected by material additions, where untreated CR reduced slump by 39.5% at 20% sand replacement, while physically treated CR improved slump values by 9–15.4% at the same level. Increased CP and GP contents caused progressive reductions in slump by 27.9–38.4% and 26.7–41.8%, respectively, across 10–30% replacement ratios.
- Untreated CR reduced compressive strength by 11.6% and 37.6% at 10% and 20% replacement, respectively. CP and GP treatments improved strength by 27.6% and 18.3% compared to untreated CR, and 20% cement replacement with CP and GP increased strength by 17.3% and 5.1%. BF enhanced strength up to 0.6%, while GF (0.6%) had negligible effect and PP showed slight improvement. At 20% sand replacement, untreated CR increased flexural strength by 16%, while treatment with CP and GP further enhanced the improvement to 18% and 17%, respectively. replacing 20% of cement with CP or GP significantly enhanced mechanical performance, with CP showing superior gains.
- Water absorption across all mixes remained below 10%, with the addition of 10% and 20% untreated CR increasing absorption by 34% and 38.3%, respectively. Treated CR using CP or GP reduced absorption—particularly with CP. Among fibers, PP fibers at 0.6% showed the lowest absorption (3.70%), followed by BF (4–6%) and GF (4%).
- Abrasion resistance of IPBs was markedly improved by rubber addition, ceramic treatment, and fiber reinforcement. The best results were obtained with 20% rubber (CR20), ceramic-treated rubber (TR20CP), 20% ceramic powder replacement, and 0.6% polypropylene fibers, confirming their potential to enhance durability and sustainability of paving blocks.
- Microstructural observations confirmed that untreated CR led to weak interfacial bonding and increased porosity, compromising matrix integrity. In contrast, CR treated with CP showed a denser structure with improved ITZ characteristics. CP outperformed GP in reducing voids and enhancing particle packing. Additionally, BF and PP fibers further improved cohesion and reduced micro-defects, contributing to the observed durability and strength enhancements.
- In addition to the mechanical and durability enhancements, a preliminary sustainability assessment demonstrated that the proposed IPBs incorporating CP, GP, CR, and recycled ceramic aggregates achieved a reduction of approximately 25% in embodied CO2 emissions and ~20% in raw material costs compared to conventional paving blocks. These findings highlight not only the technical feasibility but also the environmental and economic advantages of the proposed approach, reinforcing its potential for sustainable large-scale application.
5. Limitations and Future Scope
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Property | CEM I 42.5N | Ceramic Powder (CP) | Glass Powder (GP) |
|---|---|---|---|
| Na2O | 1.377 | 1.900 | 0.054 |
| MgO | 2.498 | 0.948 | 0.052 |
| Al2O3 | 6.791 | 20.087 | 0.752 |
| SiO2 | 23.802 | 58.491 | 98.885 |
| P2O5 | 0.112 | 0.336 | 0.014 |
| SO3 | 5.480 | 0.676 | 0.036 |
| K2O | 0.398 | 1.914 | 0.018 |
| CaO | 49.045 | 1.391 | 0.078 |
| TiO2 | 0.816 | 1.196 | 0.038 |
| Cr2O3 | 0.056 | 0.043 | - |
| Fe2O3 | 6.837 | 5.627 | 0.042 |
| MnO | 0.284 | 0.029 | - |
| Zno | 0.009 | 0.007 | - |
| Sro | 0.066 | 0.020 | - |
| Zro2 | 0.023 | 0.039 | 0.017 |
| Cl | 0.105 | 0.188 | 0.014 |
| L.O.I | 2.3 | 7.1 | - |
| Fiber Type | Length (mm) | Diameter (mm) | Density (gm/cm3) | Tensile Strength (MPa) | Elastic Modulus (GPa) |
|---|---|---|---|---|---|
| BF | 12.7 | 0.015 | 2.6 | 2600 | 85 |
| PP | 12.0 | 0.038 | 0.9 | 350 | 3.5 |
| GF | 12.0 | 0.015 | 2.5 | 1300 | 70 |
| Variable Applied | Mix Code | Binder | Fine Aggregate | Coarse Aggregate | Fibers | Water | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Cement | GP | CP | Sand | Rubber | Dolomite | Recycled Ceramic | BF | GF | PP | |||
| Control mix | CC | 325 | 0 | 0 | 650 | 0 | 1300 | 0 | 0 | 0 | 0 | 162 |
| Untreated CR replaces sand | CR10 | 325 | 0 | 0 | 584 | 23.8 | 0 | 1300 | 0 | 0 | 0 | 162 |
| CR20 | 325 | 0 | 0 | 519 | 47.5 | 0 | 1300 | 0 | 0 | 0 | 162 | |
| Treated CR replaces sand | TR20CP | 325 | 0 | 0 | 519 | 47.5 | 0 | 1300 | 0 | 0 | 0 | 162 |
| TR20GP | 325 | 0 | 0 | 519 | 47.5 | 0 | 1300 | 0 | 0 | 0 | 162 | |
| CP replaces cement | CP10 | 292 | 0 | 24.7 | 650 | 0 | 0 | 1300 | 0 | 0 | 0 | 162 |
| CP20 | 259 | 0 | 49.5 | 650 | 0 | 0 | 1300 | 0 | 0 | 0 | 162 | |
| CP30 | 227 | 0 | 74.2 | 650 | 0 | 0 | 1300 | 0 | 0 | 0 | 162 | |
| GP replaces cement | GP10 | 292 | 26.8 | 0 | 650 | 0 | 0 | 1300 | 0 | 0 | 0 | 162 |
| GP20 | 259 | 53.6 | 0 | 650 | 0 | 0 | 1300 | 0 | 0 | 0 | 162 | |
| GP30 | 227 | 80.3 | 0 | 650 | 0 | 0 | 1300 | 0 | 0 | 0 | 162 | |
| BF reinforcement | BF0.3 | 325 | 0 | 0 | 650 | 0 | 0 | 1300 | 7.8 | 0 | 0 | 162 |
| BF0.6 | 325 | 0 | 0 | 650 | 0 | 0 | 1300 | 15.6 | 0 | 0 | 162 | |
| BF1 | 325 | 0 | 0 | 650 | 0 | 0 | 1300 | 26 | 0 | 0 | 162 | |
| GF reinforcement | GF0.6 | 325 | 0 | 0 | 650 | 0 | 0 | 1300 | 0 | 15.6 | 0 | 162 |
| PP reinforcement | PP0.6 | 325 | 0 | 0 | 650 | 0 | 0 | 1300 | 0 | 0 | 5.46 | 162 |
| Mix Code | Slump (mm) | Compressive Strength (MPa) | Flexural Strength (MPa) | Water Absorption (wt%) | |
|---|---|---|---|---|---|
| 7 Days | 28 Days | ||||
| CC | 86 | 37.3 | 43.0 | 5.0 | 4.7 |
| CR10 | 65 | 29.7 | 38.2 | 5.7 | 6.3 |
| CR20 | 52 | 17.8 | 26.8 | 5.8 | 6.5 |
| TR20CP | 60 | 26.8 | 34.2 | 5.9 | 3.5 |
| TR20GP | 55 | 22.0 | 31.7 | 5.9 | 4.2 |
| CP10 | 62 | 30.8 | 40.0 | 5.3 | 4.5 |
| CP20 | 60 | 35.5 | 50.4 | 6.0 | 3.0 |
| CP30 | 53 | 28.5 | 36.7 | 5.5 | 4.7 |
| GP10 | 66 | 26.3 | 32.1 | 5.3 | 5.2 |
| GP20 | 55 | 32.4 | 45.2 | 5.7 | 6.0 |
| GP30 | 50 | 21.1 | 30.4 | 5.2 | 7.2 |
| BF0.3 | 65 | 31.6 | 45.0 | 6.2 | 4.3 |
| BF0.6 | 60 | 41.0 | 49.0 | 6.5 | 4.0 |
| BF1 | 50 | 33.8 | 39.0 | 5.7 | 6.0 |
| GF0.6 | 50 | 38.0 | 43.2 | 5.1 | 4.0 |
| PP0.6 | 50 | 39.7 | 47.0 | 5.5 | 3.7 |
| Mix | Initial Mass (g) | Final Mass (g) | Mass Loss (g) | Mass Loss % | Abrasion Depth (mm) |
|---|---|---|---|---|---|
| CC | 250 | 237 | 12.7 | 5.08 | 0.80 |
| CR10 | 265 | 259 | 5.7 | 2.15 | 0.52 |
| CR20 | 229 | 224 | 4.7 | 2.07 | 0.40 |
| TR20CP | 206 | 201 | 4.2 | 2.04 | 0.28 |
| TR20GP | 227 | 223 | 4.6 | 2.02 | 0.32 |
| CP10 | 221 | 210 | 11.0 | 4.99 | 0.70 |
| CP20 | 230 | 217 | 11.2 | 4.87 | 0.69 |
| CP30 | 225 | 212 | 13.0 | 5.79 | 0.72 |
| GP10 | 221 | 210 | 9.4 | 4.25 | 0.74 |
| GP20 | 240 | 228 | 12.0 | 5.00 | 0.69 |
| GP30 | 240 | 226 | 13.0 | 5.41 | 0.77 |
| BF0.3 | 228 | 220 | 7.9 | 3.49 | 0.76 |
| BF0.6 | 227 | 220 | 7.6 | 3.34 | 0.72 |
| BF1 | 245 | 230 | 14.8 | 6.04 | 1.02 |
| GF0.6 | 239 | 229 | 10.0 | 4.19 | 0.60 |
| PP0.6 | 232 | 227 | 5.3 | 2.28 | 0.76 |
| Mix Type | CO2 Emissions (kg/m3) | Reduction (%) | Material Cost (USD/m3) | Cost Saving (%) |
|---|---|---|---|---|
| Control (CC) | 380–400 | – | 72 | – |
| Modified (20% CP + CR + ceramic agg.) | 280–300 | 25–27% | 58–60 | 18–20% |
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Tajuldeen, I.; Tahwia, A.M.; Youssf, O. Performance Evaluation of Fiber-Reinforced Rubberized Paving-Blocks Containing Ceramic and Glass Wastes. Infrastructures 2025, 10, 298. https://doi.org/10.3390/infrastructures10110298
Tajuldeen I, Tahwia AM, Youssf O. Performance Evaluation of Fiber-Reinforced Rubberized Paving-Blocks Containing Ceramic and Glass Wastes. Infrastructures. 2025; 10(11):298. https://doi.org/10.3390/infrastructures10110298
Chicago/Turabian StyleTajuldeen, Ibrahim, Ahmed M. Tahwia, and Osama Youssf. 2025. "Performance Evaluation of Fiber-Reinforced Rubberized Paving-Blocks Containing Ceramic and Glass Wastes" Infrastructures 10, no. 11: 298. https://doi.org/10.3390/infrastructures10110298
APA StyleTajuldeen, I., Tahwia, A. M., & Youssf, O. (2025). Performance Evaluation of Fiber-Reinforced Rubberized Paving-Blocks Containing Ceramic and Glass Wastes. Infrastructures, 10(11), 298. https://doi.org/10.3390/infrastructures10110298

