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Review

The Measurement, Application, and Effect of Oxygen in Microbial Fermentations: Focusing on Methane and Carboxylate Production

by
Jose Antonio Magdalena
,
Largus T. Angenent
and
Joseph G. Usack
*
Center for Applied Geosciences, University of Tübingen, 72076 Tübingen, Germany
*
Author to whom correspondence should be addressed.
Fermentation 2022, 8(4), 138; https://doi.org/10.3390/fermentation8040138
Submission received: 23 February 2022 / Revised: 18 March 2022 / Accepted: 19 March 2022 / Published: 22 March 2022

Abstract

:
Oxygen is considered detrimental to anaerobic fermentation processes by many practitioners. However, deliberate oxygen sparging has been used successfully for decades to remove H2S in anaerobic digestion (AD) systems. Moreover, microaeration techniques during AD have shown that small doses of oxygen may enhance process performance and promote the in situ degradation of recalcitrant compounds. However, existing oxygen dosing techniques are imprecise, which has led to inconsistent results between studies. At the same time, real-time oxygen fluxes cannot be reliably quantified due to the complexity of most bioreactor systems. Thus, there is a pressing need for robust monitoring and process control in applications where oxygen serves as an operating parameter or an experimental variable. This review summarizes and evaluates the available methodologies for oxygen measurement and dosing as they pertain to anaerobic microbiomes. The historical use of (micro-)aeration in anaerobic digestion and its potential role in other anaerobic fermentation processes are critiqued in detail. This critique also provides insights into the effects of oxygen on these microbiomes. Our assessment suggests that oxygen dosing, when implemented in a controlled and quantifiable manner, could serve as an effective tool for bioprocess engineers to further manipulate anaerobic microbiomes for either bioenergy or biochemical production.

Graphical Abstract

1. Introduction

Bio-based energy and chemicals, which have a lower environmental impact than their fossil-based counterparts, will play a critical role in the transition to a circular model of production. The European Commission made evident the increasing demand for industrial decarbonization technologies, proposing a renewable energy penetration target of at least 27% by 2030 [1]. In this context, the industrial paradigm as we know it must change, and biorefineries will serve a key role in this transformation. The feedstock materials used by biorefineries should originate from renewable resources or existing waste streams rather than conventional petrochemical-based compounds. In addition, to be cost-competitive, the feedstocks should be inexpensive and readily available. Not many feedstock materials satisfy these criteria, but residual organic waste is a notable exception. Residual organic waste is generated by many sectors of society, imposing a disposal cost on the producer and consumer while causing environmental degradation along its treatment life cycle. Thus, it is of universal interest to develop technologies to better exploit these residual organic wastes as feedstock for bioenergy and bio-based chemicals. By doing so, we can help foster a zero-waste society. Nevertheless, this change presents a great challenge in a world whose global annual waste generation is projected to increase by 70% before 2050 [2].
One of the leading technologies paving the way for organic waste conversion is anaerobic digestion (AD), which is part of the carboxylate platform. This platform encompasses processes that involve the biological degradation of polymers into a mixture of carboxylates such as acetate, propionate, and butyrate. In the context of AD, carboxylates serve as intermediate compounds prior to methane and CO2 formation. AD has been applied extensively as a strategy to remove organic compounds from waste while producing methane as an end-product [3,4]. AD can be applied at any scale while producing minimal amounts of stabilized sludge [5]. During the AD process, organic matter (proteins, carbohydrates, lipids) is decomposed in four stages (hydrolysis, acidogenesis, acetogenesis, and methanogenesis). A great variety of microbes, including bacteria and archaea, come into play at the different stages to degrade the organic matter under anaerobic conditions (absence of oxygen). One of the strengths of AD is the variety of feedstocks it can handle (e.g., municipal solid waste, livestock manure, sewage sludge, wastewater), which is crucial to valorize the various residues generated by biorefineries.
However, the market value of methane is low and viable applications outside of energy production are limited. This has compelled biorefineries to go beyond methane production and seek higher value products from these residues. Indeed, considerable research effort is being directed towards the production of biohydrogen [6] or platform chemicals derived from fermentation intermediates (e.g., short- and medium-chain carboxylic acids (SCCAs and MCCAs) [7,8]). SCCA and MCCA compounds are obtained during the fermentative stages prior to and at the expense of methane formation, and are part of the broader carboxylate platform, which also includes intermediates such as lactate and succinate. These fermentation intermediates are important building blocks in the chemical industry, whose production by means of reactor microbiomes align with the circular economy model [7,9,10].
Methane, SCCAs, and MCCAs are obtained in environments mostly devoid of oxygen. Oxygen is toxic to the obligate anaerobes present in these systems, such as certain acetogenic bacteria and methanogenic archaea [11,12]. Most methanogenic archaea, along with some species of anaerobic bacteria, lack the predominant oxygen defense systems present in obligate aerobic species: the enzymes superoxide dismutase and catalase [13]. Research investigations generally attempt to establish an anaerobic environment in the bioreactor by sparging the headspace or broth with inert gases and hermetically sealing the system. However, despite these efforts, some degree of oxygen penetration is inevitable, especially during the operation of continuous-flow systems. For example, oxygen can penetrate the system via material diffusion, connection leaks, or enter as dissolved oxygen in the feed stream, creating pockets of (micro-)aerobic environments. Moreover, in some AD applications, which will be reviewed in the following sections, operators deliberately introduce air or oxygen to promote specific reactions. Thus, the term ‘anaerobic’ is perhaps a misnomer, as most applications involving anaerobic systems are not completely devoid of oxygen. Instead, these systems will exhibit varying degrees of oxygen exposure and tolerance depending on multiple factors specific to each system, including reactor configuration, operating conditions, and the unique characteristics of the microbiome.
Moreover, it has been suggested that supplying small doses of oxygen (also known as microaeration), ranging from 0.005 to 5 L O2·Lreactor−1·d−1, may positively affect process yields (e.g., methane), by, for example, exploiting the hydrolyzing enzymes of facultative microbes to better degrade complex organic compounds [14,15,16]. Moreover, other review studies have addressed the influence of oxygen in AD to remove hydrogen sulfide [17,18,19,20]. During microaeration, sulfide is oxidized to elemental sulfur by the action of sulfide-oxidizing bacteria, thereby removing sulfide toxicity. Oxygen dosing has also been effective in the anaerobic degradation of recalcitrant or problematic wastewater contaminants, including, but not limited to, aromatic amines [21], aromatic hydrocarbons [22], anionic surfactants [23], antibiotics [24], and polymeric siloxanes [25].
Yet, despite the wide and varied applications of microaeration in wastewater treatment, scarce attention has been directed towards oxygen measurement, dosing, and its biological role in fermentation systems. Therefore, the objectives of the review are to: (1) describe the relevant metabolic pathways; (2) evaluate the existing techniques used for oxygen measurement and dosing; (3) compare the outcomes of previous microaeration applications; (4) investigate the biological role of oxygen in these anaerobic microbiomes in terms of performance and microbial community composition (Figure 1).

2. Anaerobic vs. Aerobic Metabolism

Under anaerobic conditions, methanogenic microbiomes will tend to progressively degrade organic matter through a set of stages until the ultimate product methane is produced. Here, methane represents the most reduced form of carbon. In the first degradation stage, referred to as ‘hydrolysis’, the complex substrate (composed of carbohydrates, proteins, and lipids) is hydrolyzed by extracellular enzymes into soluble monomers (sugars, amino acids, and long-chain fatty acids). These molecules can diffuse through the cell membrane of acidogenic bacteria where they are transformed into pyruvate, rendering two ATP molecules by substrate level phosphorylation (Figure 2, left). Afterwards, pyruvate is converted to acetyl CoA, which underlies various transformations, including the production of hydrogen, carbon dioxide, formate, acetate, ethanol, lactate, propionate, and butyrate. From this point, the SCCAs are converted into acetate during acetogenesis. The hydrogen produced at this stage needs to be maintained at sufficiently low levels (i.e., H2 partial pressure less than ~10−4 atm) to ensure the process remains thermodynamically favorable. This is partly achieved through the help of H2 scavenging hydrogenotrophic methanogens and, to a lesser extent, homoacetogens, which use H2 and CO2 to produce methane and acetate, respectively. Thus, in the final degradation stage, methane is produced via the hydrogenotrophic pathway (from CO2 and H2) or the acetoclastic pathway (from acetate).
On the other hand, degradation of organic matter under microaerobic conditions entails the use of different metabolic pathways. In the presence of oxygen, acetyl CoA enters the tricarboxylic acid cycle where it is completely oxidized to carbon dioxide (Figure 2, right). The important difference between anaerobic and aerobic respiration is the energy yield. Using glucose as an example, anaerobic respiration yields two ATP (alongside the production of electron-rich fermentation by-products), while aerobic respiration yields thirty-six ATP (with CO2 as the carbon outlet). Thus, aerobic microbes are characterized by higher growth rates compared to anaerobic microbes. Moreover, the biomass carbon yield for aerobic growth (0.45 mg C·mg C−1) is substantially higher than that exhibited by fermentation/acidogenesis (0.10 mg C·mg C−1) and methanogenesis (0.05 mg C·mg C−1) [26]. Note, however, that substrate uptake rates, growth rates, and biomass yield are not necessarily proportional.

3. Oxygen Measurement Techniques

Oxygen concentration is used to monitor process performance in many fields of research and industry. For instance, oxygen levels are being monitored in marine ecosystems to determine the impacts of climate change [27]. Oxygen is also important when studying the organoleptic characteristics of wine in the food industry [28], the packaging quality of olive oil [29], or the activated sludge process in wastewater treatment [30]. The main techniques used for direct oxygen measurements are: (i) iodometric titration; (ii) electrochemical inference; (iii) optical sensing (Table 1).

3.1. Direct Measurement Techniques

The Winkler method, which is widely employed in laboratory experiments, uses titration to determine oxygen in aqueous systems. The method is based on the principle that Mn (II) oxidizes to Mn (III) and Mn (IV) in the presence of oxygen, which, after acidification, allows Mn (III) and Mn (IV) to oxidize iodide (I−1) into iodine (I). The iodine can then be titrated with thiosulfate, for example, where the point of color change (endpoint) coincides with the oxygen concentration in the sample. This method is performed on-site, because time between sample collection and testing might alter the oxygen content. For this reason, it is normally employed in bench-scale experiments. In the case of electrochemical sensors, which can be applied internally or externally, oxygen diffuses from the sample across an oxygen-permeable membrane and into the sensor where a chemical reduction reaction occurs, thereby producing an electrical signal. This signal is then read by a device that infers the oxygen concentration according to its magnitude. These sensors fall into three categories based on the type of output signal: current, conductance, and electrical potential [31]. Optical oxygen sensors were developed in recent years. These devices determine oxygen concentration by means of quenching a fluorescence substance with oxygen molecules [32]. The sensor emits an optical signal, which, instead of fluorescing with the fluorescent substance, is absorbed by an oxygen molecule. The degree of quenching correlates with the oxygen partial pressure in the sample. Thus, optical measurements can be performed in both the liquid phase and gas phase. The small size of the optical sensors, along with their low detection limits, make them a promising tool for measuring oxygen in fermentation systems. Noninvasive optical sensors also exist where the optical signal is transmitted across a transparent medium (e.g., glass) to the fluorescent material. The noninvasive approach reduces the risk of contamination that may otherwise occur with insertable probes.
Within the field of fermentation, which includes AD, oxygen measurement devices are often used for substrate characterization [33] and experimental monitoring [34]. In the latter case, ex situ measurements or inserting submersible dissolved oxygen probes in the media are the most common techniques. These techniques measure the concentration of oxygen at a given point in time. They cannot, however, account for the flux of oxygen into and out of the system nor the oxygen reacting within the system. It is challenging to quantify these fluxes and reactions due to the dynamic processes involved and the myriad exogenous exposure routes throughout the reactor system.
Despite the sources of oxygen intrusion, most anaerobic microbiomes maintain low concentrations of oxygen (i.e., <1 mg O2·L−1) within the reactor. This is possible thanks to the relatively low solubility of oxygen (Henry’s constant at STP = 1.2×10−5 mol‧m−3‧Pa) and the presence of facultative anaerobes/aerobes within the microbiome, whose affinity for this strong electron acceptor ensure its rapid depletion. However, because oxygen concentrations are low, the sensitivity range and detection limit of the measurement technique represents a crucial parameter for process monitoring. The Winkler method is accurate to ±2.0×10−2 mg‧L−1 with a detection limit of 9.6×10−2 mg‧L−1 [35]. Electrochemical sensors have detection limits far below those attained in the Winkler method (i.e., 9.9×10−4 mg‧L−1 [36]), but they consume oxygen during the measurement (Table 1). Therefore, these methods are not optimal for experiments or applications that involve oxygen at trace levels. On the contrary, optical sensors do not consume oxygen and can detect minute oxygen variations (±1×10−3 mg‧L−1), which makes them an excellent choice for these applications. Moreover, the detection limit of optical devices extends as low as 3.2×10−3 mg‧L−1 [37].

3.2. Indirect Measurement Techniques

An alternative, albeit indirect, method to estimate trace oxygen concentrations is to measure the oxidation-reduction potential (ORP) of the solution. The ORP of an oxidation-reduction pair describes the tendency of a compound to acquire electrons, where a higher value represents a higher affinity for electrons. The ORP for O2/H2O is the highest among all redox pairs at +820 mV. The main advantage of using this method is that ORP electrodes are highly sensitive to changes in oxygen concentration even at trace ranges [38]. Moreover, ORP electrodes can be used to monitor redox information [39]. Some authors have developed linear correlations between the ORP and oxygen concentration, highlighting the sensitivity of the ORP at low oxygen levels [40,41]. Nevertheless, these correlations are often process-specific, relying on multiple environmental factors. For example, ORP sensor values are affected by the pH, temperature, ionic strength, and total dissolved solids (TDS) of the liquid because these parameters alter the electrical potential of oxidants and reductants present in solution. Thus, while ORP probes may be reliable to indirectly infer the concentration of an analyte in a stable aqueous system (e.g., abiotic chemical reactor), they are less suitable for systems containing microbiomes, such as anaerobic digesters, where dynamic changes frequently occur. Specifically, these systems are subject to changes in influent composition, environmental parameters (temperature, pH), and the microbiome itself [42,43].
Still, many practitioners use ORP measurement as a convenient monitoring tool in these complex systems. AD systems often show ORP values as low as −300 mV, indicating a strong reducing environment [44]. Sparging oxygen into the system causes an increase in the ORP values. For instance, ORP values ranging from −215 to −150 mV are normal for reactors subjected to microaeration [45]. Some authors have pointed out the importance of ORP intervals on gene expression, protein biosynthesis, and control strategies for more efficient production of byproducts [39].

4. Oxygen Dosing Techniques

When sparging is used for aeration, the oxygen transfer rate is defined as the amount of oxygen transferred from the gas into the liquid phase, where it is taken up by the microbes (oxygen uptake rate) [46]. This oxygen transport can be described by several mass transfer resistances, which decrease the final oxygen attained relative to the amount of oxygen supplied. The change in oxygen concentration within the reactor through time can be described according to Equation (1) [47].
dC dt = K L a · ( C *     C )     q O 2 · C X
where: dC·dt−1 is the accumulation of oxygen in the liquid phase, K L a · ( C * C ) is the oxygen transfer rate (mol O2·m−3·s−1), and q O 2 · C X is the oxygen uptake rate (mol O2·m−3·s−1). For the oxygen transfer rate parameters: KLa is the volumetric oxygen mass transfer coefficient (s−1), C* is the saturation oxygen concentration (mol O2·m−3), and C is the oxygen concentration in the liquid phase (mol O2·m−3). With respect to the oxygen uptake rate: q O 2 is the oxygen consumption rate (mol O2·kg−1·s−1) and Cx is the cell concentration (kg·m−3). It is important to mention that the KLa coefficient is an empirical value that must be estimated or experimentally assayed (typically in an abiotic setting). KLa attribution can introduce considerable error when estimating mass transfer rates in biological systems because biological activity directly affects the properties of the aqueous system through, for example, the release of biosurfactants and other metabolites [48].

4.1. Gas-Phase Sparging (Headspace Injection)

A relatively straightforward dosing technique is the direct injection of air or pure oxygen into the reactor headspace (Figure 3A). However, for dynamic open-flow systems, accurate quantification of oxygen flux into the liquid phase is not possible because neither the mass transfer rate, nor the biological uptake rate can be measured/modeled reliably. Gas/liquid mass transfer at the liquid surface is affected by multiple confounding factors, including, for example: temperature, turbulence, bulk liquid composition (e.g., surfactants, TDS), viscosity, and chemical/biological reactions (e.g., reactions with H2S) [48,49,50]. Each of these parameters will change during reactor operation. Estimates are complicated even further by variations in biogas production that alter the partial pressure of oxygen in the headspace. In addition, while it is technically feasible to determine the oxygen flux via mass balance calculations after measuring all the inputs and outputs within a reactor system, this approach.
Because the flux of oxygen cannot be reliably quantified using the headspace injection technique, it is difficult to ascribe an appropriate and consistent dosing regimen (i.e., volumetric flow rate). Instead, many operators rely on post hoc dosing interventions prescribed after making indirect parameter measurements (e.g., ORP) or after observing performance changes (e.g., the percentage of H2S removal, methane yield) [20]. For example, AD operators would increase the volumetric oxygen/air flow rate in response to rising H2S concentrations and decrease the flow rate following a reduction in methane production. These approaches, despite their imprecision, are permittable because most AD microbiomes tolerate variable levels of oxygen exposure. Moreover, residual oxygen resulting from overdoses with pure oxygen happens to be favorable to biogas combustion in, for example, combined heat and power production. On the other hand, when air is used, overdosing has the negative effect of reducing the energy density of the biogas via dilution with N2.
In the context of laboratory experiments, headspace injection is frequently employed in batch systems where the oxygen partial pressure is set and reset by periodic injections of oxygen into the headspace [25]. Since these are closed systems, the flux of oxygen can be quantified by measuring the change in headspace concentration. Optical sensors are ideal in these applications because they allow noninvasive continuous oxygen monitoring in the gas and liquid phase. Batch systems offer the additional advantage of experimental flexibility. The dose of oxygen can be easily manipulated by adjusting various parameters in the batch vessel, including the oxygen partial pressure, mixing intensity, or liquid surface area-to-volume ratio. The major disadvantage of batch systems is their dynamic behavior—that is, the conditions in the gas phase and liquid phase change during the incubation period. These cofounding effects often preclude controlled hypothesis testing that depend on steady-state conditions or constant oxygen exposures during the experiment. Open-flow approaches can be used to establish pseudo-steady-state conditions, but dosing techniques other than headspace injection ought to be used.

4.2. Liquid-Phase Sparging (Bubble Injection)

An alternative approach to headspace sparging is to bubble air or pure oxygen directly into the liquid phase using diffusers, nozzles, or membranes (Figure 3B). These bubble injection elements are typically positioned at the base of the reactor vessel to maximize the contact time between the bubble and the bulk liquid before the bubble breaks at the liquid surface. Bubble injection affords greater dynamic control in oxygen dosing compared to headspace sparging because the configuration of the diffusers, nozzles, and membranes can be modified to adjust bubble size and quantity. Moreover, oxygen mass transfer in gas bubbles operates in three dimensions while headspace sparging operates in two dimensions, thereby increasing the overall mass transfer rate for bubble injection. These higher mass transfer rates grant greater process control to the operator (or automated system) because it increases the responsivity of the system to dosing adjustments. Bubble injection also reduces costs compared to headspace sparging because more oxygen is dissolved per oxygen supplied and generally less oxygen escapes with the off-gas stream. Indeed, bubbling injection systems are designed to avoid bubble breakthrough at the liquid surface by ensuring the complete dissolution of the gas bubble within the liquid column. However, there are many factors that affect the mass transfer rate and the transport behavior of bubbles within reactor vessels.
Taking the bubble as a discreet system, oxygen mass transfer calculations assume a perfectly mixed gas phase (inside the bubble) surrounded by a stagnant liquid film (at the interface of the bulk liquid). Therefore, physical parameters such as fluid viscosity, turbulence, and transport velocity each affect the liquid film thickness and bubble size, and ultimately the oxygen flux [48,49,50]. This also means that the hydrodynamic properties of specific reactor configurations (e.g., mechanically stirred reactors vs. upflow baffled reactors) are a critical determinant of mass transfer. Generally, all else being equal, the smaller the bubble size, the greater the mass transfer rate due to the square–cubed law. However, in a dynamic system, bubble size is subject to counteracting forces as it reacts and migrates along the liquid column. On one hand, the bubble size decreases at an increasing rate as more gas is dissolved into the bulk liquid phase. On the other hand, the bubble size increases as it rises in the liquid column due to decreasing hydrostatic pressure. The rise in velocity will also increase with the bubble size due to greater buoyancy, but, at the same time, the increased turbulence induced by the faster rise velocity reduces the liquid film thickness, leading to faster gas dissolution [51]. Considering all these factors, and with the support of empirical measurements, it is possible to estimate an ideal bubble size and flow rate. For example, over the decades, wastewater engineers have been able to estimate an ideal bubble diameter of 0.3–1.0 mm for the somewhat standardized waste-activated sludge process [52]. These bubble diameters result in bubble residence times ranging from seconds to minutes, depending on the configuration of the aeration tank [53].
However, not all researchers or industrial enterprises have the benefit of extensive historical data or the resources to determine the ideal bubble size and dosing rate for their specific application. Instead, a more common approach is to perform abiotic assays with water or synthetic fermentation broth to determine a global volumetric oxygen transfer coefficient (i.e., KLa) for a variety of dosing regimens prior to live operation. These KLa values, however, are only approximations because mass transfer rates will be affected by changes in liquid properties caused by biological activity. For example, bubble behavior is particularly affected by the production of (bio)surfactants, which change the surface tension at the gas/liquid and gas/solid interfaces [48].
These interferences manifest immediately at the point of oxygen entry at the injection element. Gas diffusers and membranes are also susceptible to fouling due to biofilm growth and mineral deposition, which requires their routine maintenance and periodic replacement [54]. Fouling also causes the KLa value to change throughout the operating period, which precludes precisely controlled experiments. For this reason, many researchers do not bother to estimate the KLa or the oxygen flux. Instead, they report their dosing regimen in terms of volumetric gas flow per reactor volume (i.e., mLair·L−1·d−1). However, these dosing values are only loosely translatable between studies on account of the many differences between reactor systems and operating conditions. This inability to accurately quantify and report the oxygen dosage partly explains the high variability in outcomes observed between microaeration studies and underscores the need for more robust dosing techniques.

4.3. Influent Infusion and Water Electrolysis

Bubble injection is the most widely applied technique for dosing oxygen to reactor systems. However, other techniques have been used specifically for experimental purposes. The first technique is influent oxygen infusion, where the liquid media tank is sparged with oxygen gas to establish a certain dissolved oxygen concentration in the media before it is pumped into the reactor [55] (Figure 3C). This approach physically separates the reactor from the dosing mechanism, which helps the operator protect against overdosing and makes the issue of fouling and changing reactor conditions irrelevant. Moreover, with this technique, the oxygen flux into the reactor can be directly calculated because both the dissolved oxygen concentration and liquid flow rate of the influent are known. A disadvantage of the influent infusion approach is the coupling of oxygen dosing with substrate feeding. For experiments requiring a constant substrate supply or dilution rate, oxygen dosing adjustments can only be made after gassing or degassing the media tank, and hence there would be a considerable delay in response. Responsivity would be further undercut in applications requiring low dilution rates. Finally, oxygen sparging may not be feasible for all media types. For instance, the media may contain components that readily volatilize (e.g., short-chain carboxylic acids) or components that directly react with oxygen (e.g., reducing agents). Given these constraints, it seems influent infusion is practical only for niche experimental applications.
Another experimental dosing technique is water electrolysis (Figure 3D). This technique involves applying low voltages (e.g., 2.5–3.5 V) to electrodes submerged in the reactor broth, thereby splitting water (overall reaction: 2H2O (l) → 2H2 (g) + O2 (g)) [21,56]. (Note: this technique is not the same as microbial electrolysis cell technology (MEC). MECs apply lower voltages (i.e., ~0.3–0.8 V) to avoid water splitting [57,58].) Like diffusers and membranes, water electrolysis confers a high degree of operational flexibility via electrode selection and sizing, while also providing rapid response times for dosing adjustments. However, water electrolysis suffers similar disadvantages as bubble injection techniques, including mass transfer interferences and variable bubble behavior due to electrode fouling and compositional changes in the aqueous system. In addition, the simultaneous production of H2 and O2 gas poses both experimental and practical problems. In experimental systems involving anaerobic microbiomes, hydrogen is a substrate for multiple species, which makes it a confounding variable. Moreover, because the solubility of H2 is much lower compared to oxygen, H2 more readily escapes the liquid phase and concentrates in the headspace creating potentially explosive gas mixtures. Lastly, unwanted side reactions often occur with components in the media or reactor broth. For example, the formation of chlorine gas is a common occurrence due to reactions that occur with chloride compounds that exist in most media formulations (e.g., NaCl, NH4Cl) [59].

4.4. Summary Remarks about Oxygen Measurement and Dosing

Since most investigations target methane or carboxylate production, oxygen concentrations are generally not controlled unless it plays a central role in the study. Yet, the role of oxygen in these fermentation systems might be crucial. The identification of facultative heterotrophs growing alongside obligate anaerobes within a single reactor has been reported in multiple studies via 16S RNA sequencing, which suggests oxygen may be shaping these microbiomes. For example, in a study by Baleeiro et al. (2021) involving chain-elongation microbiomes, the researchers observed an increased relative abundance of Actinobacteria and Coriobacteria (i.e., aerotolerant classes of bacteria) following exposure to oxygen with a concomitant decrease of Methanobacteria and Clostridia classes (i.e., strict anaerobes responsible for product formation) [60]. These results suggest oxygen confers a competitive advantage to certain species within the microbiome at the expense of others.
However, due to the limitations of current measurement and dosing techniques, it is difficult to investigate the role of oxygen in these complex systems much further. This problem has been attested to by many researchers, including the group just mentioned [60]. Thus, there is a pressing need to develop a well-characterized experimental system that can precisely control and accurately quantify oxygen concentrations and fluxes. Moreover, the low oxygen concentrations associated with these systems require sensitive methods to monitor the influence of this parameter. Optical sensors and ORP probes stand out as the optimal methods to measure oxygen at trace concentrations due to their noninterfering character, low detection limit, and high sensitivity.
The highly variable gas flow rates employed across microaerobic studies underscores the need for a precise and quantifiable dosing technique. Judicially applied oxygen fluxes are required for microaerobic studies to establish trace oxygen concentrations and to avoid harmful effects to the microbiome. It is evident that gas-phase sparging and bubble injection fall short in this regard; therefore, research oriented towards novel methods will be of outmost importance in the years to come. The use of gas-exchange membranes as a rate-controlling barrier between the gas and liquid phase seems to be a promising approach, at least in experimental settings. Here, the supply gas would be administered below the bubble-point pressure of the membrane, restricting the flux to diffusional flow through the membrane or the resistance at the gas–liquid interface. This limited flux would suit microaeration applications because low rather than high gas transfer rates are desired. Moreover, by establishing a diffusion-controlled system restricted to the membrane matrix, confounding effects caused by changing fluid properties in the bulk liquid would be minimized. Similarly, flat-sheet membranes could be used in place of the more common hollow-fiber membranes because, again, large surface areas and high flux rates are not necessary for microaeration at small scales. Flat-sheet membranes are advantageous because the flux can be quantified more accurately and antifouling measures can be implemented more effectively. The membrane industry is also mature and diversified and serves many technically demanding applications that require material uniformity and narrow engineering tolerances; therefore, membranes would be consistent and reliable. Finally, membranes could also be engineered to match specific applications by changing, for example, the membrane material, thickness, or pore size/distribution.

5. Applications of Microaeration for Methane and Carboxylate Production

5.1. Microaeration for Methane Production

The use of microaeration as a pretreatment technique for feedstock might be more sustainable than conventional methods (e.g., thermal or chemical treatment) because it requires minimal energy and no hazardous chemicals [61]. However, oxygen affects each stage of the AD process differently and these effects should be considered carefully before implementing a microaeration dosing strategy.

5.1.1. Hydrolysis

The use of microaeration has had positive effects on substrate solubilization. The positive influence is attributed to the high growth rates of facultative microbes within the microbiome. As a result, extracellular enzymes are produced at a higher rate or in greater variety. For example, protease and α-glucosidase activity increased by 64% and 47%, respectively, when waste-activated sludge was subjected to microaeration (4 Lair·min−1 Lreactor−1) in batch experiments [62]. Besides these enzymes, there are several others, including cellulases, proteases, lipases, amylases, and phosphatases. Consequently, the overall hydrolytic efficiency of proteins and carbohydrates may be promoted, which may result in increased process efficiencies. For instance, an upflow anaerobic sludge blanket reactor (UASB) treating food waste at 35 °C was microaerated at a rate of 0.217 Lair·min−1 Lreactor−1 for 12 min every 3 h (258 Lair·kg total solids (TS)−1·d−1), which increased the hydrolysis rate by 21–27% for carbohydrates and 38–64% for proteins [63]. Following this trend, many other studies have demonstrated a positive effect on hydrolytic activity following microaeration. The effect normally manifests as an increased proportion of soluble COD (sCOD) (Table 2). The most common method used to monitor oxygen concentrations in these studies was via ORP probes, whereby they observed ORP values ranging from −400 to −150 mV.
The main challenge of microaeration alluded to in these studies is to identify and administer the proper oxygen dosage. Indeed, both a deficient and excessive dose of oxygen can be counterproductive, rendering zero or negative effects in terms of hydrolytic efficiency. For instance, when the previously mentioned study administered 0.217 Lair·min−1 Lreactor−1 for 12 min every 2 h (387 Lair·kg TS−1·d−1), they observed a decrease in the hydrolytic yields. The authors attributed this result to increased biomass generation and CO2 respiration [63]. These results suggest that the proper oxygen dose will be process-specific and rely on multiple factors, such as the oxygen transfer rate, oxygen uptake rate, and the microbiome composition and history.

5.1.2. Acidogenesis and Methanogenesis

SCCAs are produced during the acidogenic and acetogenic stage of the fermentation process. These compounds are precursors to methane production via acetoclastic methanogenesis. However, there should be a balance of SCCA production because their accumulation is detrimental for methane production due to their toxicity [68]. An accumulation of SCCAs exceeding the buffering capacity of the system causes a drop in pH and may either directly or indirectly inhibit methanogens, potentially leading to process failure [69]. Protonated SCCAs at low pH values can enter the cell membrane, disrupting the pH gradient and membrane potential which is necessary for ATP synthesis and transport functions [70]. It has been proposed that microaeration can be used to mitigate SCCA inhibition and prevent process failure. When oxygen is provided, SCCAs are oxidized to CO2, thereby reducing their concentration in the reactor (Equations (2)–(5), [71]).
Acetate: CH3COO + H+ + 2O2 → 2CO2 + 2H2O
Propionate: CH3CH2COO + H++ 3.5O2 → 3CO2 + 3H2O
Lactate: CH3CH(OH)COO + H+ + 3O2 → 3CO2 + 3H2O
Butyrate: CH3CH2CH2COO + H+ + 5O2 → 4CO2 + 4H2O
Finally, although the increased hydrolytic rates obtained during microaeration might positively affect the final methane yields, attention must be paid to balance the oxygen dose to avoid harmful effects in the hydrolytic and methanogenic stages; therefore, a good result at the hydrolysis stage does not necessarily translate into a good result at the methanogenic stage. If hydrolysis had been the rate-limiting process, a sudden increase in sCOD following microaeration would result in SCCA accumulation because insufficient methanogenic biomass would be present to remove the newly formed acetate. Another issue arises when the oxygen dosage exceeds the oxygen-scavenging capacity of the facultative bacteria, which would directly expose methanogens to detrimentally high levels of oxygen. As will be discussed in the biology section, methanogens are strict anaerobes, and thus very sensitive to oxygen. For instance, a recent study detected a 50% reduction in the methane production rate when operating a batch reactor with intermittent microaeration using wastewater as feedstock [72]. Other studies evaluating the effect of aeration on methane yield are summarized in Table 3. Only a few of the studies report oxygen concentrations (i.e., 0.19−1.39 mg O2·L−1 [73,74]) or the redox value (i.e., from −300 mV to −220 mV). Note: many of the studies presented in Table 2 and Table 3 lack precise control or quantitative data for their aeration experiments. The effect of oxygen and the identification of the effective dose is being inferred based on post hoc observation. This inexact approach may explain the variability seen between studies.

5.2. Microaeration for SCCAs and Chain Elongation

Organic feedstocks are converted to SCCAs by means of hydrolysis and acidogenesis under anaerobic conditions [7,83]. To prevent further catabolism of SCCAs into methane and CO2, methanogenic activity must be suppressed. Different methods have been employed for this, including the use of chemical inhibitors (i.e., iodoform or 2-bromoethanosulfonate) or the manipulation of operating conditions (low HRTs, low pH, and high organic loading rates) [84,85,86]. The use of microaeration for SCCA production could represent an alternative to these methods. Moreover, microaeration would offer the twofold benefit of increasing organic matter solubility during hydrolysis whilst contributing to methanogenic inhibition due to the toxicity that oxygen exerts over archaea. This technique could be more effective for certain raw materials such as protein-rich substrates, whereby an increase in hydrolysis from microaeration would release free ammonia to the medium, and, alongside oxygen, further inhibit methanogenic archaea [87].
As previously pointed out for methane production, only a few microaeration experiments that target SCCAs production also monitor ORP values (Table 4), while the remaining studies inferred an aeration effect by comparing the results with a negative control (anaerobic assay). Recently, the feasibility of engineering spatial and metabolic niches for the lactate platform as a pivotal compound for SCCAs production from lignocellulose was demonstrated [88,89]. These authors achieved 0.35 g of butyric acid per gram of carbohydrate using a fungal/microbial consortium of Trichoderma reesei, Lactobacillus pentosus, and Clostridium tyrobutyricum. In their study, a membrane-aerated biofilm reactor allowed for the creation of aerobic niches (air was introduced at 0.14 Lair min−1‧Lreactor−1) according to the metabolism of the species involved in the consortium, thus highlighting the role of oxygen in controlled process upgrading. The ORP measurements varied during the operating period from higher values from 0 to −100 mV, when T. reesei (aerobe) was dominant, to much lower values, when butyrate was produced by C. tyrobutyricum (obligate anaerobe) (from −300 to −400 mV).
The carboxylate platform includes the chain-elongation (CE) process that exploits reverse β–oxidation to elongate SCCAs, forming more valuable medium-chain variants (MCCAs, e.g., n-caproic acid, C6). CE from SCCAs to MCCAs is a serial process which adds two carbons to the initial molecule (e.g., C2 → C4 → C6) under elevated hydrogen partial pressure and in the presence of a strong electron donor (e.g., ethanol, lactic acid, glucose) [94,95]. Some of the model microbes that utilize the reverse β–oxidation pathway include: Megasphaera elsdenii and Clostridium kluyveri [96,97,98]. In CE systems, one would presume that oxygen would foster the oxidation of MCCAs and hydrogen, and thereby decrease overall process yields. This was indeed the result found in a recent CE study by Baleeiro et al. 2021, where oxygen dosing led to a 72% reduction in C6 production and an increase in H2 consumption compared to the control system without oxygen [60].
No other CE studies have deliberately investigated oxygen as an experimental parameter in their CE bioprocess. This does not mean, however, that oxygen is not present. To the contrary, it seems oxygen did play a role in several previous CE studies, albeit unintentionally, via oxygen contamination. For example, one study detected Acinetobacter an oxygen utilizing bacteria at a high relative abundance (~62%) in their CE reactors elongating L-lactate into C6 [99]. Similarly, another CE study highlighted that the daily feeding of oxic substrates (i.e., maize silage) led to measurable levels of oxygen in the reactor headspace, which in turn likely permitted the growth of Phyllobacterium and other aerobic species [99,100]. Incidentally, these aerobic species may have benefited the CE process by functioning as oxygen scavengers, thereby facilitating the growth of oxygen-tolerant lactate producers. In fact, Bifidobacterium reached a relative abundance of 34.3% at a 3.3% oxygen concentration in the headspace. In this CE microbiome, low oxygen levels may have supported MCCA production by favoring lactate formation pathways (electron donor in CE) over other metabolic routes that are more sensitive to oxygen. These contrasting outcomes between CE studies highlight the need to further investigate the effects and underlying mechanisms of oxygen in CE processes. The outcome of these future efforts could be the development of a new technique for shaping CE microbiomes for the carboxylate platform. Alternatively, it could mean implementing tighter operating measures to prevent oxygen contamination to ensure optimal MCCA production performance.

6. The Biological Effects of Oxygen in Anaerobic Microbiomes

The microbial community structure depends greatly on the operating conditions imposed on the reactor, such as the substrate, pH, OLR, and HRT [42,43,101]. In addition, microaeration can alter the microbial community by promoting oxygen-tolerant species at the expense of strict anaerobes. Anaerobes have developed different strategies to protect themselves from oxygen. Apart from their coexistence with facultative microbes, which quickly scavenge oxygen, they can also produce antioxidative enzymes to avoid the toxicity inflicted by this compound [102]. It seems the effect of microaeration is process- and microbiome-specific, relying on the oxygen dose, the hydrodynamic properties, and the microbes present in the system. In any case, high oxygen concentrations can disrupt the microbial balance in the system leading to process failure. In one study, species diversity (both bacteria and archaea) exhibited a decreasing trend with a concomitant increase in oxygen concentration. The result was attributed to the toxic effects of oxygen [38].
Conversely, insufficient microaeration doses can result in negligible effects in the microbiome. For instance, the phylogenetic diversity remained unaltered when air was continuously introduced at approximately 7.5% (v/v) the biogas-generation rate [103]. Nevertheless, when strict anaerobes are subjected to an aerobic environment, autoxidation occurs, resulting in the production of reactive oxygen species (ROS). Some ROS species include hydrogen peroxide (H2O2), the superoxide anion (O2), and the hydroxide radical (OH). These molecules can cause considerable damage to the cell. As an example, amino acids containing sulfur, such as cysteine, are very sensitive to oxidation by ROS [104]. To relieve the toxic effect of oxygen and scavenge superoxide, aerobic species possess superoxide dismutase and catalase. Superoxide dismutase catalyzes the dismutation reaction of the superoxide radical (Equation (6)) whereas catalase is an antioxidant enzyme that degrades H2O2, producing O2 and H2O (Equation (7)) [13].
2O2 + 2H+ → O2 + H2O2 + H2O
2H2O2 → O2 + 2H2O
Generally, the higher the superoxide dismutase activity, the higher the oxygen tolerance [105]. However, these mechanisms are less common in strict anaerobes. Rather, anaerobes possess enzymes with antioxidative properties, namely F420H2 oxidase [106], superoxide reductase, peroxidase, and rubrerythrin. Unlike superoxide dismutase and catalase, these enzymes do not produce O2 during the degradation reaction [107]. Within the microbial community structure, bacteria and archaea domains react differently towards oxygen concentrations.

6.1. Bacteria

For bacterial communities treating complex substrates, microaeration is frequently correlated with an increase in relative abundance in several phyla, as well as an increase in hydrolysis rates. The technique widely employed to analyze microbial communities within a reactor is the sequencing of the 16S rRNA gene. Although relative abundance alone cannot be used to infer the functional roles of specific organisms within the microbiome, it can be used to track the dynamic response of the microbiome following a disturbance (in the present context, microaeration). If possible, relative abundance data obtained from the 16S rRNA technique should be cross-examined with proteomic and metabolomic data to qualify the activity and functional role of specific microbes within the microbial community. However, in most studies thus far, 16S rRNA gene sequencing has been employed as the sole technique.
In one study, Firmicutes was enriched (from 82.3% to 86.2%) in samples subjected to a microaerobic environment (12.5 mLair·L−1·d−1) compared to those maintained in anaerobic conditions [78]. Within this phylum, the class Clostridia and the order Clostridiales were dominant (85.0% and 78.0% (aerobic) vs. 81.0% and 67.4% (anaerobic), respectively). Clostridia species are responsible for macromolecule hydrolysis [108] and syntrophic acetate oxidation coupled with hydrogenotrophic methanogenesis [109]. The prevalence of these species in the previous study may explain the simultaneously high hydrolysis rate and methane production observed under microaerobic conditions (227.7 vs. 194.3 mL CH4·g VS−1) [78]. Additionally, the genera of Clostridia were identified among the most abundant genera involved in waste activated sludge digestion under microaerobic conditions, confirming the high adaptability of these species to low oxygen concentrations [110].
Many Clostridia species will also sporulate in response to various environmental stressors, including exposure to oxygen [111]. These spores are metabolically inactive, which is necessary to protect the oxygen-sensitive enzymes required during energy metabolism. Such oxygen-sensitive enzymes in Clostridia include pyruvate formate lyase and NrdD ribonucleotide reductase, as well as [FeFe]-hydrogenases [112,113,114]. This oxygen defense mechanism, via sporulation, may confer a competitive advantage to Clostridia species compared to nonsporulating species, thereby explaining their relative enrichment in microaerated systems over time. The spores could persist during periods of elevated oxygen levels and then allow Clostridia to proliferate more quickly once oxygen levels subside. Moreover, many anaerobes, including Clostridia species, harbor special oxygen-directed respiration pathways involving membrane-bound terminal oxidases and cytoplasm-based rubredoxin:oxygen oxidoreductase enzymes [115], which may further protect their metabolism or enhance it by favoring ATP production instead of redox balancing pathways [112]. Furthermore, recent reports suggest Clostridium beijerinckii possesses an oxygen-protecting mechanism against cofactor degradation within enzyme [FeFe]-hydrogenase CbA5H [113]. This mechanism prevents oxygen binding at the open coordination site of Fed via a safety cap created by a localized cysteine residue [114]. Other members of Firmicutes have also been identified as key players in substrate degradation under microaerobic conditions. For instance, the genus Megasphaera (33.0%) and Lactobacillus (10.0%) belonging to Firmicutes (72.0%) were identified when codigesting brown water and food waste at microaerobic conditions (37.5 mL O2·L−1 d−1) [77]. These authors pointed out the capacity of these genera to overcome the oxidative stress whilst maintaining their metabolic activity.
Species belonging to Proteobacteria phylum are also thought to be involved in the hydrolytic and acidogenic steps of AD [116]. A recent study observed an increase in Proteobacteria relative abundance from 22.0% to 25.4% following aeration treatment [62]. The same authors also noted an increase in the phylum Chloroflexi (from 12.7% to 17.5%), whose species are known to degrade soluble microbial products (e.g., polysaccharides or proteins) with extracellular enzymes [62]. Following this trend, other authors assessed the hydrolysis of petrochemical wastewater with microaeration (0.2–0.3 mg O2·L−1), and identified Proteobacteria as the most abundant phylum (40%), followed by Chloroflexi (20%) and Firmicutes (10%) [64]. The authors went on to highlight the similarity of the microbial profile both with and without aeration, which indicated some tolerance of these species to oxygen exposure. The use of transcriptomics in future studies might reveal crucial information regarding gene expression and activity in the microbiome.

6.2. Archaea

The archaeal species belonging to the phylum Euryarchaeota are considered strict anaerobes. These microbes represent a minor percentage (normally below 10%) relative to the total bacteria present in anaerobic sludge [117]. Methanogens require low redox potentials and anaerobic conditions to enable the function of specific enzymes and coenzymes, many of which contain metal cofactors [118]. Yet, several studies show some methanogens tolerate limited oxygen exposure for extended periods of time (Table 5).
Increasing oxygen exposure in AD can lead to a decrease in methanogenic activity, even though some investigations suggest methanogen inhibition might be reversible in continuous operation [123,124]. These authors pointed out that strict anaerobes were initially outcompeted by aerobic species following oxygen exposure, and methane was finally produced, although at lower yields than seen prior to oxygen exposure. Moreover, the lag phase was rather protracted compared to the anaerobic assays (i.e., 0 vs. 24 h). When microaerobic conditions are applied to anaerobic microbiomes, these conditions can promote a shift from acetoclastic to hydrogenotrophic methanogenesis. That was the case for Methanosarcina species, whose relative abundance decreased likely as a result of increased competition by hydrogenotrophic Methanoculleus [103]. Still other researchers registered a ~100-fold increase in the relative abundance for hydrogenotrophic species during aeration [34]. The cause of these results may be explained by the greater resilience of hydrogenotrophic methanogens compared to acetoclastic methanogens. In like manner, the hydrogenotrophic pathway will prevail over the acetoclastic pathway in other, less favorable conditions, including low pH (<5.5) and high ammonium (>3.5 g NH4-N·L−1, [125]), due to the greater sensitivity of acetoclastic methanogens [126]. However, tolerance against ammonium concentrations relies on the specific methanogen involved. For example, species such as Methanobacterium (strain G2R) were able to thrive under high ammonium concentrations at 35 °C (4.2–5.6 g NH4-N·L−1) [127].
Most likely, this diversity in resilience between species also applies to oxygen, and thus oxygen tolerance should be evaluated at a single species level. Furthermore, hydrogenotrophic methanogens might promote organic matter removal by coupling their activity with syntrophic acetate-oxidizing bacteria (SAOB), which sustains the oxidation of acetate into H2 and CO2. SAOB are often affiliated with the Firmicutes phylum, which, as previously mentioned, is one of the phyla enriched by microaeration. Species such as Thermacetogenium phaeum, Tepidanaerobacter acetatoxydans, or Syntrophaceticus schinkii belonging to the Clostridia class are a few examples of SAOB affiliated with Firmicutes [128,129]. Another important factor is the presence of anaerobic niches in the media. The formation of these niches may result from mere fluid dynamic effects (e.g., spatial heterogeneities, quiescent zones), biological effects (e.g., oxygen-scavenging facultative bacteria, granule formations, or biofilms), or abiotic effects (e.g., temperature, pH, light intensity, concentrations of carbon dioxide, ammonium, or other various metabolites). For instance, initial studies performed with archaea suggest that biofilms provide cells with protection against toxic chemicals (e.g., oxygen), facilitating horizontal gene transfer and enabling syntrophic relationships with other microbes [130]. Due to the complexity and many confounding factors associated with open-culture microbiomes, it is difficult to reliably prescribe an oxygenation regime based on the specific oxygen sensitivities determined via pure-culture studies with obligate anaerobes (i.e., as indicated in Table 5).

7. Conclusions

Future research should focus on developing robust technologies to quantify oxygen mass transfer and measure trace concentrations more accurately in situ. This review suggests the effective range of microaeration is narrow and cannot be reliably targeted using coarse techniques or indirect measurements. Oxygen may promote the growth of microbes conducive to the bioprocess, but the converse is also possible. Thus, the ‘apply…observe…adjust’ approach may be detrimental to the long-term stability of the bioprocess. Ideally, oxygen doses should be prescribed after considering the sensitivity of the microbiome and then tuned in conjunction with other operational parameters to better control the bioprocess. The use of flat-sheet membrane technology for precise oxygen flux control, together with noninvasive optical sensors for O2 monitoring, may be the best approach for future experimental applications.

Author Contributions

Conceptualization, J.A.M. and J.G.U.; validation, J.G.U. and L.T.A.; investigation, J.A.M. and J.G.U.; writing—original draft preparation, J.A.M.; writing—review and editing, L.T.A. and J.G.U.; supervision, J.G.U.; project administration, L.T.A. and J.G.U.; funding acquisition, J.G.U. All authors have read and agreed to the published version of the manuscript.

Funding

The authors would like to acknowledge the financial support provided by: (1) the Ministry for Science, Research and Art of Baden-Württemberg through the Research Seed Capital Program (RiSC) (grant number: not applicable); (2) the University of Tübingen through the Project Funding for Young Scientists Program (grant number: not applicable); (3) the Alexander von Humboldt Foundation in the framework of the Alexander von Humboldt Professorship endowed by the Federal Ministry of Education and Research in Germany (grant number: not applicable); (4) the Open Access Publishing Fund of University of Tübingen.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Acknowledgments

The authors would like to thank our funding sources and the members of the environmental biotechnology group at the University of Tübingen for their advice and feedback during the manuscript drafting process.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Summary of the tools, techniques, applications, and effects of microaeration during microbial fermentation.
Figure 1. Summary of the tools, techniques, applications, and effects of microaeration during microbial fermentation.
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Figure 2. Bacterial metabolism of glucose under anaerobic (left) and microaerobic (right) conditions. TCA: tricarboxylic acid cycle.
Figure 2. Bacterial metabolism of glucose under anaerobic (left) and microaerobic (right) conditions. TCA: tricarboxylic acid cycle.
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Figure 3. The use of oxygen to enhance overall product yields for carboxylate and methane production. Schematic summary of the most widely employed strategies to introduce air or pure oxygen into a reactor system: (A) gas-phase sparging; (B) liquid-phase sparging; (C) influent infusion; (D) water electrolysis. Beside each strategy, a bulleted list of the major advantages (green triangle), disadvantages (red triangle), and application-dependent advantages/disadvantages (orange triangle) are provided.
Figure 3. The use of oxygen to enhance overall product yields for carboxylate and methane production. Schematic summary of the most widely employed strategies to introduce air or pure oxygen into a reactor system: (A) gas-phase sparging; (B) liquid-phase sparging; (C) influent infusion; (D) water electrolysis. Beside each strategy, a bulleted list of the major advantages (green triangle), disadvantages (red triangle), and application-dependent advantages/disadvantages (orange triangle) are provided.
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Table 1. Summary of the advantages and disadvantages of oxygen measurement techniques derived from Wei et al. [31].
Table 1. Summary of the advantages and disadvantages of oxygen measurement techniques derived from Wei et al. [31].
Winkler MethodElectrochemical MethodOptical Method
AdvantagesHigh accuracy
-
Short measurement time
-
In situ on-line measurements
-
Small size (allows miniaturization)
-
In situ on-line measurements
Disadvantages
-
No continuous measurements
-
Requires large sample volume (200 mL)
-
Reagents pollute the environment
-
Time consuming
-
Susceptible to interferences
-
Requires regular calibration and maintenance
-
Requires translucent materials
Detection limit9.6×10−2 mg‧L−12×10−2 mg‧L−15×10−3 mg‧L−1
Accuracy±2×10−2 mg‧L−1±1×10−2×1×10−1 mg‧L−1±1×10−3 mg‧L−1
Oxygen consumptionYesYesNo
Response timeSlowest response time
>Minutes
Moderate response time
Seconds/minutes
Fastest response time
Milliseconds/seconds
Table 2. Research involving the effect of microaeration on the hydrolytic stage of fermentation.
Table 2. Research involving the effect of microaeration on the hydrolytic stage of fermentation.
Aeration TreatmentSubstrateOxygen DetectionORP/Oxygen ValueReactor ConditionsRemarksReference
Air pump
(0.14–0.21 mL O2‧L−1)
Petrochemical wastewaterOxygen and ORP
portable meter (WTW 340)
−210 mVContinuous
HRT 16 h
The ratio BOD5/COD increased from 0.30 to 0.43[64]
0.5 Lair·min−1·Lreactor−1 for different periods of timeVegetable and flower wasteORP meter (Oakton)
oxygen sensor
(Sension 6)
From −400 to −300 mVBatch
35 °C
Insufficient aeration was detrimental[65]
0.00069 Lair·min−1 Lreactor−1
intermittently
15 sec·min−1
Primary sludgeN.A.N.A.Batch
0.5 L 37 °C
50–60% in terms of COD hydrolysis enhancement[26]
0.35 Lair·min−1
Lreactor−1
prior feeding for 48 h
Waste activated sludge and primary sludgeN.A.N.A.Batch
0.25 L 35 °C
sCOD increased from 8% to 23%[66]
0.217 Lair min−1 Lreactor−1 for different periods of timeSynthetic food wasteORP meter (Orion920)From −300 to −150 mVLeach bed reactor 35 °C21–27% and 38–64% solubility enhancement in terms of vs. of carbohydrates and proteins[63]
0.005–0.025 Lair·min−1·Lreactor−1
for 2–4 h
Municipal solid wasteGC *N.A.Pilot scale
200 L 37 °C
Showed an equivocal result on hydrolysis enhancement[67]
6.9·10−4 mgO2·min−1 Lreactor−1Black waterORP meter (Milwaukee MW500)≈−175 mV microaerobic vs. –300 mV anaerobicBatch 22 °CsCOD increased from 34.7% to 48.7%[38]
4 Lair·min−1 Lreactor−1Waste activated sludge and primary sludgeN.A.N.A.Batch
2.5 L 35 °C
Increased protease and α-glucosidase activity by 64% and 47%, respectively[62]
0.217
Lair·min−1 Lreactor−1 for 15 min every 2 h
Municipal solid wasteORP (Extech RE300)From −300 to −370 mVPacked bed reactor 1.5 L
38 °C
COD increased 200% compared to control[45]
* GC: gas chromatography, O2 was analyzed only in the gas phase of the headspace; BOD: biological oxygen demand; COD: chemical oxygen demand; HRT: hydraulic retention time; N.A: not available; ORP: oxidation-reduction potential; sCOD: soluble chemical oxygen demand; vvm: vessel volume per minute.
Table 3. Research involving the effect of microaeration on the methanogenic stage of fermentation.
Table 3. Research involving the effect of microaeration on the methanogenic stage of fermentation.
Aeration EmployedSubstrateOxygen DetectionORP/
Oxygen Value
Reactor ConditionsRemarksReference
Pre-aeration: Pressurized air every 10 minOrganic fraction of municipal solid wastePolarographic sensor (Mettler Toledo InPro6100)N.A.Batch
7 L,
55 °C
Decrease methane production up to 50% compared to anaerobic conditions[34]
Dose of 0, 0.25, 0.5, 1 1.5, 2 LO2·Lreactor−1Corn StrawGC ** Every 4 h until depletionBatch
0.1 L,
55 °C
0.25 LO2·Lreactor−1 increased methane yield by 16% compared to the control[75]
Pre-aeration: 0.005 and 0.025 Lair·min−1·Lreactor−1 for 2 and 4 hMunicipal solid wasteGC *N.A.Pilot scale
200 L, 37 °C
66% increase in methane yield
(250 mL CH4·g VS−1)
[67]
Pre-aeration for 3, 6, 9, 12, 24, 48 and 72 hSisal pulp wasteOximeter (OXi320, WTW)0.19 ± 0.02 ppmBatch
0.3 L,
37 °C
26% methane yield enhancement (9 h pretreatment)[73]
Natural aeration for 24, 48, 72 and 96 hPrimary sludgeN.A.N.A.Batch
0.16 L,
20 °C
Methane yield increased 5% with respect to the control[76]
4-day pretreatment with 0.026 mL O2·Lreactor−1·min−1Codigestion brown water and food wasteORP combination electrodeFrom −278
to −220 mV
Batch
0.25 L,
35 °C
10% methane yield enhancement[77]
Water electrolysis. O2 (0.02–0.04
LO2·Lreactor−1)
WastewaterGC *<2% v/v O2 in biogasUASB
35 °C,
HRT 6–12 h
10–25% methane yield enhancement[56]
0, 0.0087, 0.017, 0.035, and 0.069 mL·Lreactor−1·min−1Corn strawN.A.N.A.Batch
0.2 L,
55 °C
16.5% methane yield enhancement[78]
1 LO2·Lreactor−1Corn strawGC ** Every 4 h until depletionBatch
0.1 L,
55 °C
28.5% methane yield enhancement
(380.6 mL‧g VS−1)
[79]
4.4 L·m−3 d−1 of oxygen supplySewage sludgeGC *0.45–0.5% v/v O2 in biogasPilot scale
250 L
35 °C
Similar performance[80]
5- and 7-days aerationOlive mill wastewaterN.A.N.A.Semicontinuous
2 L,
38 °C
Methane yield enhanced from 0.19 to 0.39 m3 CH4‧kg−1 tCOD removed[81]
0, 0.3, 0.5 Lair·min−1·Lreactor−1 for 48 hWaste-activated sludge and primary sludgeN.A.N.A.Batch
0.25 L,
35 °C
0.3 vvm provided an enhancement of 114% compared to the control[66]
5 mg O2·Lreactor−1Black waterORP meter (MilwaukeeMW500)≈−175 mV microaerobic vs. −300 mV anaerobicAnaerobic sequencing batch reactor
22 °C
from 39.6% to 50.7% methane yield enhancement[38]
Aerated pretreated sludge (4 Lair·min−1·Lreactor−1)Waste activated sludge and primary sludgeN.A.N.A.CSTR
14 L,
35 °C
16.4% methane yield enhancement[62]
0.007 Lair·min−1·Lreactor−1 for 48 hMaize strawOxygen meter (Hanna 9147)Up to 1.39 ± 0.27 mg/LBatch
1 L,
55 °C
82.2% methane yield enhancement[74]
0.00067, 0.0027,
mLair·min−1·Lreactor−1
Poultry litter slurryN.A.N.A.208 L,
26.7 °C
14% and 73% biogas yield enhancement[82]
* GC: gas chromatography’, O2 was only analyzed in the gas phase of the headspace; COD: chemical oxygen demand; CSTR: continuously-stirred tank reactor; HRT: hydraulic retention time; N.A: not available; ORP: oxidation-reduction potential; tCOD: total chemical oxygen demand; UASB: upflow anaerobic sludge blanket reactor; vvm: vessel volume per minute.
Table 4. Research conducted involving the effect of microaeration on carboxylate (SCCAs) production.
Table 4. Research conducted involving the effect of microaeration on carboxylate (SCCAs) production.
Aeration EmployedSubstrateOxygen DetectionReactor ConditionsORP
Value
RemarksReference
1 L·min−1 Lreactor−1
(2.5 L air)
Grass silageN.A.LBR
1 L, 35 °C
N.A.4-fold increase in SCCA production (from 2.2 to 9 g·L−1)[90]
0.217 Lair·min−1 Lreactor−1 for 12 min every 3 hSynthetic food wasteORP meter (Orion920)LBR
35 °C
−200 mV
−250 mV
4-fold increase in SCCA production (from 0.09 to 0.4 g COD/g VS)[63]
0.0005 L O2·min−1·Lreactor−1Napier grassORP probe (EW-27003-40)CSTR
2 L 35 °C
5 g VS·L−1 d−1
−464 mV3.5 g HAc·L−1 vs. 7.5 g HAc·L−1 in anaerobic conditions[71]
4 Lair·min−1·Lreactor−1Waste-activated sludge and primary sludgeN.A.Batch
2.5 L, 35 °C
N.A.351 mg·L−1 vs. 150 mg·L−1 in control[62]
2.25 mLO2 min−1·Lreactor−1Oilseed rape strawN.A.Batch
0.25 L, 35 °C
N.A.4500 mg·L−1 SCCAs vs. 3000 mg/L in control[91]
0.05 Lair·min−1·Lreactor−1 + 70 °CWaste-activated sludgeN.A.Batch
0.7 L, 35 °C
N.A.3000 mg
SCCA-COD·L−1 vs. 750 in the control
[92]
15 mL O2 g VS−1Napier grassN.A.Batch
0.25 L,
37 °C
N.A.107 mg·g−1 vs. vs. 80 mg·g−1 vs. in the control[93]
COD: chemical oxygen demand; CSTR: completely-stirred tank reactor; HAc: acetic acid; LBR: leach-bed reactor; N.A: not available; ORP: oxidation-reduction potential; SCCA: short-chain carboxylic acids; tCOD: total chemical oxygen demand.
Table 5. Methanogenic species and their apparent oxygen tolerance.
Table 5. Methanogenic species and their apparent oxygen tolerance.
SpeciesOrderConditionsRemarksReference
Methanosarcina barkeriMethanosarcinalesH2O2
0.4–1.6 mM
Paraquat
50–200 µM
Catalase activity increased 3-fold during H2O2 stress and 2-fold during PQ stress[119]
MethanosarcinaMethanosarcinales-Half-life for survival of one species was only 4 min[120]
Methanococcus voltae
Methanococcus vannielii
MethanococcalesExposure to air for 10 hKilled 99% of cells[121]
Methanobacterium
Thermoautotrophicum
Methanobrevibacter arboriphilus
MethanobacterialesExposure to air for 30 hNo reduction in colony formation[121]
Methanobrevibacter cuticularisMethanobacteriales0.45 mmol O2·mg−1 h−1
1.35 mmol O2·mg−1 h−1
No influence
Methane production was stable
[122]
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Magdalena, J.A.; Angenent, L.T.; Usack, J.G. The Measurement, Application, and Effect of Oxygen in Microbial Fermentations: Focusing on Methane and Carboxylate Production. Fermentation 2022, 8, 138. https://doi.org/10.3390/fermentation8040138

AMA Style

Magdalena JA, Angenent LT, Usack JG. The Measurement, Application, and Effect of Oxygen in Microbial Fermentations: Focusing on Methane and Carboxylate Production. Fermentation. 2022; 8(4):138. https://doi.org/10.3390/fermentation8040138

Chicago/Turabian Style

Magdalena, Jose Antonio, Largus T. Angenent, and Joseph G. Usack. 2022. "The Measurement, Application, and Effect of Oxygen in Microbial Fermentations: Focusing on Methane and Carboxylate Production" Fermentation 8, no. 4: 138. https://doi.org/10.3390/fermentation8040138

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