Mechanically Strong and Flame-Retardant Cellulose-Based Aerogel Prepared via Phosphorylation-Coupled Ca²⁺ Coordination

Cellulose-based aerogel is an environmentally friendly multifunctional material that is renewable, biodegradable, and easily surface-modified. However, due to its flammability, cellulose serves as an ignition source in fire incidents, leading to the combustion of building materials and resulting in significant economic losses and safety risks. Consequently, it is essential to develop cellulose-based building materials with flame-retardant properties. Initially, a porous cellulose-based flame-retardant aerogel was successfully synthesized through freeze-drying, utilizing lignocellulose as the raw material. Subsequently, phosphorylation of cellulose was coupled with Ca²⁺ cross-linking via self-assembly and surface deposition effects to enhance its flame-retardant properties. Finally, the synthesized materials were characterized using infrared spectroscopy, X-ray diffraction, thermogravimetric analysis, mechanical compression testing, and scanning electron microscopy. The aerogel of the phosphorylated cellulose nanofibrils cross-linked via 1.5% CaCl₂ exhibited the most effective flame-retardant properties and the best mechanical characteristics, achieving a UL-94 test rating of V-0 and a maximum flame-retardant rate of 90.6%. Additionally, its compressive strength and elastic modulus were recorded at 0.39 and 0.98 MPa, respectively. The preparation process is environmentally friendly, yielding products that demonstrate significant flame-retardant effects and are non-toxic. This product is anticipated to replace polymer-based commercial aerogel materials, representing a sustainable solution to the issue of “white pollution”.