Preparation and Performance Evaluation of Environmentally Friendly Foam Hydrogel Based on Polyvinyl Alcohol/Organic Titanium Crosslinking Agent
Abstract
:1. Introduction
2. Results and Discussion
2.1. Preparation of Polyvinyl Alcohol Foam Gels
2.1.1. Optimization of Polyvinyl Alcohol Types
2.1.2. Effect of Polyvinyl Alcohol and Crosslinker Concentration
2.1.3. Effect of Gas-Generating Agent Concentration
2.2. Characterization of Polyvinyl Alcohol Foam Gels
2.2.1. FTIR
2.2.2. SEM
2.2.3. Microstructure of the Gel
2.2.4. TG
2.3. Performance Testing of Polyvinyl Alcohol Foam Gels
2.3.1. Effect of Salinity
2.3.2. Effect of Gelation Temperature
2.3.3. Viscoelastic Analysis
2.3.4. Long-Term Stability
2.3.5. Plugging Performance
3. Conclusions
- (1)
- By adjusting the polyvinyl alcohol (PVA) concentration from 2 wt% to 5 wt%, the crosslinking agent concentration from 2.5 wt% to 5 wt%, and the gas generator concentration from 0.3 wt% to 0.9 wt%, the foam gel can be tailored to achieve a gel strength ranging from grade G to grade I, a gelation time from 0.2 to 6 h, and a gelation volume from 50 to 80 mL.
- (2)
- Within the temperature range of 30 to 130 °C, the gel strength of the foam gel remains constant, demonstrating good temperature resistance. At 90 °C, the foam gel can stably exist for up to 340 days with minimal strength variation.
- (3)
- The results of the plugging experiment indicate that the prepared foam gel system possesses excellent injectability and is capable of effectively sealing the sand-packed tube model, achieving a plugging efficiency of up to 96.36%.
4. Materials and Methods
4.1. Materials
4.2. Preparation of Polyvinyl Alcohol Foam Gel
4.3. Evaluation Methods for Polyvinyl Alcohol Foam Gels
- (1)
- Gel Strength. Gel strength is defined as the ability of a gel to resist deformation and destruction under the action of force. The gel strength of the foam gel is evaluated using the gel code method [30].
- (2)
- Gelation Time. The time required for the gel strength to reach grade F—highly deformable non-flowing gel.
- (3)
- Gel Volume. The volume of the gel after it has fully expanded and no longer increases, representing the maximum volume achieved post-gelation.
- (4)
- Volume Retention Rate. The ratio of the remaining volume over time to the initial volume is defined as the volume retention rate.
- (5)
- Defoaming Rate. The ratio of the volume reduction of foam gel over time to the initial volume is defined as the defoaming rate.
4.4. Characterization Methods for Polyvinyl Alcohol Foam Gels
- (1)
- FTIR. The samples were first freeze-dried and then analyzed using the Thermo Fisher Scientific Nicolet 6700 FTIR spectrometer (Waltham, MA, America) with the KBr pellet method.
- (2)
- SEM. The gel samples were freeze-dried. The microstructure of the gel was analyzed using a MIRA3 field emission scanning electron microscope of TESCAN Trading Co., Ltd. (Shanghai, China) after gold-coating.
- (3)
- Microstructure of the Gel. A small quantity of foam gel was placed onto a glass slide. The slide was fixed with a spring clip, and the focus was adjusted using a 4× objective lens for observation. Observations through the eyepiece were made with the left eye. If a blurry image appeared, the fine adjustment knob was gently rotated counterclockwise by 0.5–1 turn to achieve a clear image. The experiment used an FY800 optical microscope from Jinan Fangyuan Testing Instruments Co., Ltd. (Jinan, China) for observation.
- (4)
- TG. The foam gel samples were subjected to freeze-drying, followed by grinding, weighing, and placing into a crucible. The thermal gravimetric (TG) curve of the sample was measured using the SETARAM (Lyon, France) LABSYS evo TGA. The measurement was conducted in an N2 atmosphere, with a temperature range of 30–600 °C and a heating rate of 5 °C/min.
- (5)
- Viscoelastic Analysis. The rheological properties of the foam gel samples were tested using the rotational rheometer (model MCR92) from Anton Paar (Graz, Austria). An appropriate amount of the sample was placed on the sample stage. The test rotor used was a parallel plate with a diameter of 25 mm, and the gap was set to 1 mm. Frequency sweep mode was employed, with a frequency range of 0.1–10 Hz. A constant strain of 1% was applied to measure the variation trends of the storage modulus and loss modulus.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
- Yulong, Z.; Guang, L.; Leihui, Z.; Yang, K.; Li, X.; Luo, J. Physical simulation of waterflooding development in large-scale fractured-vuggy reservoir considering filling characteristics. J. Pet. Sci. Eng. 2020, 191, 107328. [Google Scholar]
- Xiang, Z.; Yongchao, W.; Leihui, Z.; Zhang, K.; Jiang, Q.; Pu, H.; Wang, L.; Yuan, Q. Evaluation of enhanced oil recovery potential using gas/water flooding in a tight oil reservoir. Fuel 2020, 272, 117706. [Google Scholar]
- Jiang, Z.; Yang, H.; Ji, Z.; Pan, Q.; Ye, Z.; Yu, X.; Su, G.; Zheng, Y. Lignocellulosic hydrogel for profile control and water plugging in high salt reservoirs. J. Mol. Liq. 2024, 401, 124707. [Google Scholar] [CrossRef]
- Cao, B.; Xie, K.; Lu, X.; Cao, W.; He, X.; Xiao, Z.; Zhang, Y.; Wang, X.; Su, C. Effect and mechanism of combined operation of profile modification and water shutoff with in-depth displacement in high-heterogeneity oil reservoirs. Colloids Surf. A Physicochem. Eng. Asp. 2021, 631, 127673. [Google Scholar] [CrossRef]
- Lu, S.; Bo, Q.; Zhao, G.; Shaikh, A.; Dai, C. Recent advances in enhanced polymer gels for profile control and water shutoff: A review. Front. Chem. 2023, 11, 1067094. [Google Scholar] [CrossRef]
- Seddiqi, K.N.; Abe, K.; Hao, H.; Mahdi, Z.; Liu, H.; Hou, J. Optimization and performance evaluation of a foam plugging profile control well selection system. ACS Omega 2023, 8, 10342–10354. [Google Scholar] [CrossRef]
- Ma, W.; Li, Y.; Liu, P.; Hou, J. Progress of Research into Preformed Particle Gels for Profile Control and Water Shutoff Techniques. Gels 2024, 10, 372. [Google Scholar] [CrossRef]
- Liu, Y.; Zhao, F.; Wu, Y.; Zhu, G. Study on the application of a steam-foam drive profile modification technology for heavy oil reservoir development. Open Chem. 2021, 19, 678–685. [Google Scholar] [CrossRef]
- Zhang, C.; Wang, P.; Song, G.; Quo, G.; Liu, J. Optimization and evaluation of binary composite foam system with low interfacial tension in low permeability fractured reservoir with high salinity. J. Pet. Sci. Eng. 2018, 160, 247–257. [Google Scholar] [CrossRef]
- Liu, P.; Zhang, S.; Wei, F.; Lv, J.; Xu, P. Synthesis and properties of elevated temperature hydrogels for enhanced oil recovery based on AM/AMPA/NVP copolymer and silica nanoparticles. J. Appl. Polym. Sci. 2023, 140, e54583. [Google Scholar] [CrossRef]
- Zareie, C.; Bahramian, A.R.; Sefti, M.V.; Salehi, M.B. Network-gel strength relationship and performance improvement ofpolyacrylamide hydrogel using nano-silica; with regards to application in oil wells conditions. J. Mol. Liq. 2019, 278, 512–520. [Google Scholar] [CrossRef]
- Sengupta, B.; Sharma, V.P.; Udayabhanu, G. Gelation Studies of An Organically Crosslinked Polyacrylamide Water Shutoff Gel System at Different Temperatures and PH. J. Pet. Sci. &Eng. 2012, 81, 145–150. [Google Scholar]
- Bai, Y.; Pu, W.; Jin, X.; Shen, C.; Ren, H. Review of the micro and Macro mechanisms of gel-based plugging agents for enhancing oil recovery of unconventional water flooding oil reservoirs. J. Mol. Liq. 2024, 399, 124318. [Google Scholar] [CrossRef]
- Yang, H.; Xu, Z.; Zhao, Y.; Zhang, B.; Cui, W.; Kang, W.; Qi, J.; Tang, Z.; Xu, P. A strong stability gel foam for water shutoff during oil and gas reservoir development. Phys. Fluids 2024, 36, 027133. [Google Scholar] [CrossRef]
- Zhang, J.; Li, B.; Xin, Y.; Li, B.; Zhang, M.; Wang, H.; Zhang, S.; Zhang, H.; Gu, X. Preparation and characterization of high-stability gel foam for fracture plugging in reservoirs. Phys. Fluids 2024, 36, 093319. [Google Scholar] [CrossRef]
- Li, S.; Li, Z.; Li, B. Experimental study on foamed gel flow in porous media. J. Porous Media 2015, 18, 519–536. [Google Scholar] [CrossRef]
- Qi, N.; Li, B.; Chen, G.; Liang, C.; Ren, X.; Gao, M. Heat-generating expandable foamed gel used for water plugging in low-temperature oil reservoirs. Energy Fuels 2018, 32, 1126–1131. [Google Scholar] [CrossRef]
- Wang, L.L.; Wang, T.F.; Wang, J.X.; Tian, H.T.; Chen, Y.; Song, W. Enhanced oil recovery mechanism and technical boundary of gel foam profile control system for heterogeneous reservoirs in Changqing. Gels 2022, 8, 371. [Google Scholar] [CrossRef]
- Wang, J.; Wu, J.; Kang, H.; Wang, X.; Zhu, Y.; Li, W. Study on water plugging technology of self-generating gel-foam in offshore oilfield. IOP Conf. Ser. Earth Environ. Sci. 2018, 170, 022139. [Google Scholar] [CrossRef]
- Hu, X.; Cheng, W.; Shao, Z. Novel authigenic gas foaming hydrogels for preventing coal spontaneous combustion. E-Polym. 2015, 15, 361–368. [Google Scholar] [CrossRef]
- Telin, A.; Karazeev, D.; Vezhnin, S.; Strizhnev, V.; Levadsky, A.; Mamykin, A.; Lenchenkova, L.; Yakubov, R.; Fakhreeva, A.; Akhmetov, A.; et al. Use of Self-Generating Foam Gel Composition with Subsequent Injection of Hydrogel to Limit Gas Inflow in Horizontal Wells of Vostochno-Messoyakhskoye Field. Gels 2024, 10, 215. [Google Scholar] [CrossRef] [PubMed]
- Yang, H.; Shen, J.; Liu, D.; Jiang, J.; Lv, Z.; Xu, Z.; Kang, W.; Su, W.; Turtabayev, S. Stabilization mechanism of viscoelastic polymer microspheres on N2 foam system. J. Mol. Liq. 2023, 392, 123444. [Google Scholar] [CrossRef]
- Voronova, M.I.; Surov, O.V.; Guseinov, S.S.; Barannikov, V.P.; Zakharov, A.G. Thermal stability of polyvinyl alcohol/nanocrystalline cellulose composites. Carbohydr. Polym. 2015, 130, 440–447. [Google Scholar] [CrossRef]
- Shi, Q.; Qin, B. Experimental research on gel-stabilized foam designed to prevent and control spontaneous combustion ofcoal. Fuel 2019, 254, 115558. [Google Scholar] [CrossRef]
- Liu, P.; Li, W.; Wei, F.; Hu, F.; Zhu, X.; Jia, Z. Preparation of a fluid diversion agent for profile control in elevated temperature and high salinityreservoirs. J. Appl. Polym. Sci. 2021, 138, 50875. [Google Scholar] [CrossRef]
- Shi, S.; Sun, J.; Mu, S.; Lv, K.; Liu, J.; Bai, Y.; Wang, J.; Huang, X.; Jin, J.; Li, J. Effect of Chemical Composition of Metal–Organic Crosslinker on the Properties of Fracturing Fluid in High-Temperature Reservoir. Molecules 2024, 29, 2798. [Google Scholar] [CrossRef]
- Wei, X.B.; Li, X.R.; Xue, X.J.; Ding, L. Preparation and laboratory evaluation of a new type of cross-linking agent for acid fracturing fluid system. Adv. Mater. Res. 2012, 347, 995–1000. [Google Scholar] [CrossRef]
- Zhao, Z.; Gao, S.; Li, Y.; Wu, F.; Shen, C. Gelation of Konjac glucomannan crosslinked by organotitanium chelated with different ligands. J. Sol-Gel Sci. Technol. 2021, 98, 401–410. [Google Scholar] [CrossRef]
- Balser, S.; Zhao, Z.; Zharnikov, M.; Terfort, A. Effect of the crosslinking agent on the biorepulsive and mechanical properties of polyglycerol membranes. Colloids Surf. B Biointerfaces 2023, 225, 113271. [Google Scholar] [CrossRef]
- Wang, K.; Wen, J.; Zhang, S.; Yang, L.; Yang, H.; Yu, X.; Zhang, H. Magnetic Polyacrylamide-Based Gel with Tunable Structure and Properties and Its Significance in Conformance Control of Oil Reservoirs. Colloids Surf. A Physicochem. Eng. Asp. 2024, 702, 135093. [Google Scholar] [CrossRef]
PVA Types | Viscosity/mPa·s |
---|---|
PVA 1788 | 61.40 |
PVA 1797 | 48.51 |
PVA 1799 | 84.12 |
Test Items | Results |
---|---|
Viscosity of foam gel base/mPa·s | 182.47 |
Pressure difference of primary water flooding ∆P1/MPa | 0.21 |
Permeability of primary water flooding K1/mD | 851 |
Differential pressure of secondary water flooding ∆P2/MPa | 5.78 |
Permeability of secondary water flooding K2/mD | 31 |
Blocking rate % | 96.36 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Ma, R.; Su, G.; Nie, Y.; Yang, H.; Yu, X. Preparation and Performance Evaluation of Environmentally Friendly Foam Hydrogel Based on Polyvinyl Alcohol/Organic Titanium Crosslinking Agent. Gels 2025, 11, 181. https://doi.org/10.3390/gels11030181
Ma R, Su G, Nie Y, Yang H, Yu X. Preparation and Performance Evaluation of Environmentally Friendly Foam Hydrogel Based on Polyvinyl Alcohol/Organic Titanium Crosslinking Agent. Gels. 2025; 11(3):181. https://doi.org/10.3390/gels11030181
Chicago/Turabian StyleMa, Ru, Gaoshen Su, Ya Nie, Huan Yang, and Xiaorong Yu. 2025. "Preparation and Performance Evaluation of Environmentally Friendly Foam Hydrogel Based on Polyvinyl Alcohol/Organic Titanium Crosslinking Agent" Gels 11, no. 3: 181. https://doi.org/10.3390/gels11030181
APA StyleMa, R., Su, G., Nie, Y., Yang, H., & Yu, X. (2025). Preparation and Performance Evaluation of Environmentally Friendly Foam Hydrogel Based on Polyvinyl Alcohol/Organic Titanium Crosslinking Agent. Gels, 11(3), 181. https://doi.org/10.3390/gels11030181