Smart Tools for Optimizing Dye Loading in Efficient DSSCs: Hybrid ANN-MOGA Strategy
Abstract
1. Introduction
2. Theoretical Background
2.1. Artificial Neural Networks (ANNs) and Feedforward Shallow Neural Networks (FFSNNs)
2.2. Multi-Objective Optimization (MOO)
2.3. Multi-Objective Genetic Algorithm Optimization (MOGA)
3. Experimental
3.1. Materials and Techniques
3.2. Preparation of Photovoltaic Devices
3.3. Implementation of FFSNN
3.4. Network Optimization
4. Results and Discussion
5. Conclusions
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
- Kumar, A.; Kathuria, I.; Kumar, S. Recent advances in applications of merocyanine dye as sensitizers in solar cells. Next Mater. 2025, 7, 100352. [Google Scholar] [CrossRef]
- Prajapat, K.; Mahajan, U.; Sahu, K.; Dhonde, M. The evolution of natural dye-sensitized solar cells: Current advances and future outlook. Sol. Energy 2024, 284, 113081. [Google Scholar] [CrossRef]
- Qamar, S.; Ela, S.E. Dye-sensitized solar cells (DSSC): Principles, materials and working mechanism. Curr. Opin. Colloid Interface Sci. 2024, 74, 101871. [Google Scholar] [CrossRef]
- Muchuweni, E.; Mombeshora, E.T.; Muiva, C.M.; Sathiaraj, T.S.; Yildiz, A.; Pugliese, D. Towards high-performance dye-sensitized solar cells by utilizing reduced graphene oxide-based composites as potential alternatives to conventional electrodes: A review. Next Mater. 2025, 6, 100477. [Google Scholar] [CrossRef]
- Iman, R.N.; Younas, M.; Harrabi, K.; Mekki, A. A comprehensive review on advancements and optimization strategies in dye-sensitized solar cells: Components, characterization, stability and efficiency enhancement. Inorg. Chem. Commun. 2024, 165, 112488. [Google Scholar] [CrossRef]
- Hosseinnezhad, M.; Nasiri, S.; Nutalapati, V.; Gharanjig, K.; Arabi, A.M. A review of the application of organic dyes based on naphthalimide in optical and electrical devices. Prog. Color Color. Coat. 2024, 17, 417–433. [Google Scholar]
- Saud, P.S.; Bist, A.; Kim, A.A.; Yousef, A.; Abutaleb, A.; Park, M.; Park, S.J.; Pant, B. Dye-sensitized solar cells: Fundamentals, recent progress, and optoelectrical properties improvement strategies. Opt. Mater. 2024, 150, 115242. [Google Scholar] [CrossRef]
- Wu, W.; Li, Y.; Zhang, J.; Guo, X.; Wang, L.; Agren, H. Theoretical modelling of metal-based and metal-free dye sensitizers for efficient dye-sensitized solar cells: A review. Sol. Energy 2024, 277, 112748. [Google Scholar] [CrossRef]
- Sasikumar, R.; Thirumalaisamy, S.; Kim, B.; Hwang, B. Dye-sensitized solar cells: Insights and research divergence towards alternatives. Renew. Sustain. Energy Rev. 2024, 199, 114549. [Google Scholar] [CrossRef]
- Prajapat, K.; Dhonde, M.; Sahu, K.; Bhojane, P.; Murty, V.; Shirage, P.M. The evolution of organic materials for efficient dye-sensitized solar cells. J. Photochem. Photobiol. C Photochem. Rev. 2023, 55, 100589. [Google Scholar] [CrossRef]
- Hosseinnezhad, M.; Nasiri, S.; Nutalapati, V.; Gharanjig, K.; Nunzi, J.M. Heart engineering of photovoltaic devices: Preparation of new Ru dyes using thioindigo and phenothiazine. Appl. Organomet. Chem. 2024, 39, e7766. [Google Scholar] [CrossRef]
- Yashwantrao, G.; Saha, S. Perspective on the rational design strategies of quinoxaline derived organic sensitizers for dye-sensitized solar cells (DSSC). Dyes Pigments 2022, 199, 110093. [Google Scholar] [CrossRef]
- Al-Marhabi, A.R.; El-Shishtawy, R.M.; Al-Footy, K.O. An overview of metal-free diazine-based dyes for dye-sensitized solar cells: Synthesis, optical, and photovoltaic properties. Mater. Today Sustain. 2024, 28, 101014. [Google Scholar] [CrossRef]
- Sen, A.; Putra, M.H.; Biswas, A.K. Insight on the choice of sensitizers/dyes for dye sensitized solar cells: A review. Dyes Pigments 2023, 213, 111087. [Google Scholar] [CrossRef]
- Hosseinnezhad, M.; Shadman, A.; Saeb, M.R.; Mohammadi, Y. A new direction in design and manufacture of co-sensitized dye solar cells: Toward concurrent optimization of power conversion efficiency and durability. Opto-Electron. Rev. 2017, 25, 229–237. [Google Scholar] [CrossRef]
- Hosseinnezhad, M.; Saeb, M.R.; Garshasbi, S.; Mohammadi, Y. Realization of manufacturing dye-sensitized solar cells with possible maximum power conversion efficiency and durability. Sol. Energy 2017, 149, 314–322. [Google Scholar] [CrossRef]
- Osberghaus, A.; Baumann, P.; Hepbildikler, S.; Nath, S.; Haindl, M.; von Lieres, E.; Hubbuch, J. Detection, Quantification, and Propagation of Uncertainty in High-Throughput Experimentation by Monte Carlo Methods. Chem. Eng. Technol. 2012, 35, 1456–1464. [Google Scholar] [CrossRef]
- Varga, Z.; Bobeck, M.; Conka, Z.; Racz, E. Machine Learning-Based Prediction of Dye-Sensitized Solar Cell Efficiency for Manufacturing Process Optimization. Energies 2025, 18, 5011. [Google Scholar] [CrossRef]
- Liotier, J.; Riquelme, A.J.; Mwalukuku, V.; Huaulmé, Q.; Kervella, Y.; Demadrille, R.; Aumaître, C. Data-driven modelling for electrolyte optimisation in dye-sensitised solar cells and photochromic solar cells. Mater. Horiz. 2025, 12, 3803–3814. [Google Scholar] [CrossRef]
- Coppola, C.; Visibelli, A.; Parisi, M.L.; Santucci, A.; Zani, L.; Spiga, O.; Sinicropi, A. A combined ML and DFT strategy for the prediction of dye candidates for indoor DSSCs. npj Comput. Mater. 2025, 11, 28. [Google Scholar] [CrossRef]
- Onah, E.H.; Lethole, N.L.; Mukumba, P. Optoelectronic Devices Analytics: Machine Learning-Driven Models for Predicting the Performance of a Dye-Sensitized Solar Cell. Electronics 2025, 14, 1948. [Google Scholar] [CrossRef]
- Tomar, N.; Rani, G.; Dhaka, V.S.; Surolia, P.K. Role of artificial neural networks in predicting design and efficiency of dye sensitized solar cells. Int. J. Energy Res. 2022, 46, 11556–11573. [Google Scholar] [CrossRef]
- Alanis, A.Y.; Arana-Daniel, N.; Lopez-Franco, C. Artificial Neural Networks for Engineering Applications; Elsevier Science: Amsterdam, The Netherlands, 2019. [Google Scholar]
- Fine, T.L. Feedforward Neural Network Methodology; Springer: New York, NY, USA, 2006. [Google Scholar]
- Goodfellow, I.; Bengio, Y.; Courville, A. Deep Learning; MIT Press: Cambridge, MA, USA, 2016. [Google Scholar]
- Nielsen, M.A. Neural Networks and Deep Learning; Determination Press: San Francisco, CA, USA, 2015. [Google Scholar]
- Colapinto, C.; Mejri, I. The relevance of goal programming for financial portfolio management: A bibliometric and systematic literature review. Ann. Oper. Res. 2025, 346, 917–943. [Google Scholar] [CrossRef]
- Ehrgott, M.; Ruzika, S. Improved ε-constraint method for multiobjective programming. J. Optim. Theory Appl. 2008, 138, 375–396. [Google Scholar] [CrossRef]
- Deb, K. Multi-Objective Optimisation Using Evolutionary Algorithms: An Introduction; Springer: London, UK, 2011; pp. 3–34. [Google Scholar]
- Tan, K.C.; Lee, T.H.; Khor, E.F. Evolutionary algorithms for multi-objective optimization: Performance assessments and comparisons. Artif. Intell. Rev. 2002, 17, 251–290. [Google Scholar] [CrossRef]
- Kim, M.; Shim, J.Y.; Lim, S.; Lee, H.; Kwon, S.C.; Hong, S.; Ryu, S. Reduction of greenhouse gas emissions by optimizing the textile dyeing process using digital twin technology. Fash. Text. 2024, 11, 17. [Google Scholar] [CrossRef]
- Hua, Y.; Liu, Q.; Hao, K.; Jin, Y. A survey of evolutionary algorithms for multi-objective optimization problems with irregular Pareto fronts. IEEE/CAA J. Autom. Sin. 2021, 8, 303–318. [Google Scholar] [CrossRef]
- Marler, R.T.; Arora, J.S. The weighted sum method for multi-objective optimization: New insights. Struct. Multidiscip. Optim. 2010, 41, 853–862. [Google Scholar] [CrossRef]
- Mavrotas, G. Effective implementation of the ε-constraint method in Multi-Objective mathematical programming problems. Appl. Math. Comput. 2009, 213, 455–465. [Google Scholar] [CrossRef]
- Triantaphyllou, E. Multi-Criteria Decision Making Methods: A Comparative Study; Springer: New York, NY, USA, 2013. [Google Scholar]
- Hosseinnezhad, M.; Nasiri, S.; Nutalapati, V.; Gharanjig, K.; Nunzi, J.M. Introduction thioindigo as new high stability unit in Ru-complex for DSSCs: Theoretical and photovoltaic investigation. Opt. Mater. 2024, 150, 115273. [Google Scholar] [CrossRef]
- Cao, J.X.; Wang, L.; Liu, T.G.; Wang, J.Y. A series of fluorescent dyes based on 4-phenylacetylene-1,8-naphthalimide: Synthesis, theoretical calculations, photophysical properties and application in two-color imaging and dynamic behavior monitoring of lipid droplets and lysosomes. Spectrochim. Acta Part A Mol. Biomol. Spectrosc. 2023, 303, 123207. [Google Scholar] [CrossRef]
- Mojan, B.; Noushijo, M.K.; Shanmugaraju, S. Amino-1,8-naphthalimide-based fluorescent chemosensors for Zn(II) ion. Tetrahedron Lett. 2022, 109, 154155. [Google Scholar] [CrossRef]
- Yi, L.; Xi, Z. Thiolysis of NBD-based dyes for colorimetric and fluorescence detection of H2S and biothiols: Design and biological applications. Org. Biomol. Chem. 2017, 15, 3828–3839. [Google Scholar] [CrossRef]
- Park, H.; Kim, J.C. Optimization of hybrid powertrains: Enhancing fuel efficiency through advanced engineering strategies. Int. J. Automot. Eng. 2024, 5, 28–30. [Google Scholar]
- Chauhan, R. Scanning prevalent technologies to promote scalable devising of DSSCs: An emphasis on dye component precisely with a shift to ambient algal dyes. Inorg. Chem. Commun. 2022, 139, 109368. [Google Scholar] [CrossRef]
- Yahya, M.; Bouziani, A.; Oaak, C.; Seferoglu, Z.; Sillanpaa, M. Organic/metal-organic photosensitizers for dye-sensitized solar cells (DSSC): Recent developments, new trends, and future perceptions. Dyes Pigments 2021, 192, 109227. [Google Scholar] [CrossRef]
- Meric, N.; Isik, U.; Dauletbakov, A.; Zolotareva, D.; Zazybin, A.; Sever, M.S.; Okumus, V.; Binbay, N.E.; Binbay, V.; Kayan, C.; et al. Advanced-designed Ru(II) complexes containing phosphinite ligands derived from chiral amino alcohols: Electrochemical behavior, DFT calculations, and biological activity. J. Organomet. Chem. 2025, 1023, 123410. [Google Scholar] [CrossRef]
- Kerraj, S.; Salah, M.; Bellaouad, S.; Mohammed, M. Effects of chelate ligands containing NN, PN, and PP on the performance of half-sandwich ruthenium metal complexes as sensitizers in dye sensitized solar cells (DSSCs): Quantum chemical investigation. Polyhedron 2023, 230, 116190. [Google Scholar] [CrossRef]
- Hosseinnezhad, M.; Gharanjig, K.; Nasiri, S.; Fathi, M. Study of the presence of thioindigo in photosensitizers based on phenothiazine: Synthesis and photovoltaic evaluation in DSSCs. Synth. Met. 2025, 312, 117885. [Google Scholar] [CrossRef]
- De Sousa, S.; Ducasse, L.; Kauffmann, B.; Toupance, T.; Olivier, C. Functionalization of a Ruthenium–Diacetylide Organometallic Complex as a Next-Generation Push–Pull Chromophore. Chem. Eur. J. 2014, 20, 7017–7024. [Google Scholar] [CrossRef]
- Hosseinnezhad, M.; Moradian, S.; Gharanjig, K. Novel organic dyes based on thioindigo for dye-sensitized solar cells. Dyes Pigments 2015, 123, 147–153. [Google Scholar] [CrossRef]
- Hosseinnezhad, M. Enhanced Performance of Dye-Sensitized Solar Cells Using Perovskite/DSSCs Tandem Design. J. Electron. Mater. 2019, 48, 5403–5408. [Google Scholar] [CrossRef]
- Verbitskiy, E.V.; Steparuk, A.S.; Zhilina, E.F.; Emets, V.V.; Grinberg, V.A.; Krivogina, E.V.; Kozyukhin, S.A.; Belova, E.V.; Lazarenko, P.I.; Rusinov, G.L.; et al. Pyrimidine-Based Push–Pull Systems with a New Anchoring Amide Group for Dye-Sensitized Solar Cells. Electron. Mater. 2021, 2, 142–153. [Google Scholar] [CrossRef]






| Specification | Details |
|---|---|
| Input Data | Temperature and anti-aggregation agent concentration (two variables) |
| Target Data | Durability, Jsc, FF, Voc (four variables) |
| Training Function | Levenberg–Marquardt backpropagation (trainlm) |
| Hidden Layer Size | round(sqrt(dim(x) × dim(y))) = round() = 3 (geometric mean calculated from input and output dimensions) |
| Preprocessing | remove constant rows and mapminmax for both input and output |
| Performance Function | Mean squared error (MSE) |
| Plot Functions | plotperform, plottrainstate, ploterrhist, plotregression, plotfit |
| Data Division Function | divideind (custom indices for training, validation, and testing) |
| Training Percentage | 65% |
| Validation Percentage | 15% |
| Testing Percentage | 20% |
| Training Indices | Shuffled indices for training |
| Validation Indices | Shuffled indices for training |
| Testing Indices | Shuffled indices for training |
| Normalization | Standard normalization for performance parameter |
| Specification | Details | Notes |
|---|---|---|
| Objective Function | Durability and efficiency | |
| Optimization Function | gamultiobj | |
| Population Size | 50 | |
| Pareto Fraction | 0.35 | Selected empirically based on preliminary analysis. According to MATLAB documentation, typical values for Pareto fraction range from 0.3 to 0.6. |
| Number of Objectives | 2 | |
| Lower Bounds | [0 0] | |
| Upper Bounds | [60 30] | |
| Crossover Probability | 0.8 | MATLAB default (crossover fraction) |
| Mutation Rate | Adaptive feasible | Adaptive feasible mutation |
| Elite Count (Conceptual) | 3 | 5% of population (for reference, not direct option) |
| Crowding Distance Method | Crowding distance | MATLAB default |
| Number of Generations per Run | 100 | Default value |
| Stall Generations | 100 | Convergence criteria |
| Function Tolerance | 0.000001 | Weighted average relative change |
| Constraint Tolerance | 0.001 | Maximum constraint violation |
| Number of Variables | 2 | |
| Number of Independent Runs | 10 | Multiple runs for statistical reliability |
| Parameter | Metric | Original Split Test | LOOCV In15 Models |
|---|---|---|---|
| R | 0.9992 | 0.9078 | |
| Durability | RMSE | 63.9239 | 135.8661 |
| MAE ± Standard Deviation | 60.1005 ± 26.6701 | 111.9710 ± 79.6561 | |
| R | 0.9732 | 0.9147 | |
| Efficiency | RMSE | 0.1240 | 0.3103 |
| MAE ± Standard Deviation | 0.1085 ± 0.0736 | 0.2270 ± 0.2190 |
| Point No. | T (°C) 1 | AG (mM) 2 | Prediction | Ground Truth | ||
|---|---|---|---|---|---|---|
| Durability | Efficiency | Durability | Efficiency | |||
| 1 | 15 | 12 | 1243.91 | 5.93 | 1250 | 6.0 ± 0.4 |
| 2 | 12 | 12 | 1327.78 | 5.83 | 1400 | 5.8 ± 0.4 |
| 3 | 12 | 14 | 1381.66 | 5.78 | 1420 | 5.8 ± 0.4 |
| Photosensitizer | T (°C) 1 | AG (mM) 2 | Photovoltaic Properties | Durability | |||
|---|---|---|---|---|---|---|---|
| JSC (mAcm−2) | Voc (V) | FF | η (%) | ||||
| 1 | 15 | 12 | 7.82 ± 0.2 | 0.66 ± 0.03 | 0.66 ± 1.6 | 3.4 ± 0.3 | 1650 |
| 3 | 15 | 12 | 10.29 ± 0.2 | 0.66 ± 0.03 | 0.65 ± 1.8 | 4.4 ± 0.3 | 1650 |
| 4 | 15 | 12 | 19.03 ± 0.3 | 0.65 ± 0.04 | 0.65 ± 1.9 | 8.0 ± 0.4 | 1700 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2026 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license.
Share and Cite
Hosseinnezhad, M.; Mahmoudi Nahavandi, A.; Nasiri, S. Smart Tools for Optimizing Dye Loading in Efficient DSSCs: Hybrid ANN-MOGA Strategy. ChemEngineering 2026, 10, 72. https://doi.org/10.3390/chemengineering10060072
Hosseinnezhad M, Mahmoudi Nahavandi A, Nasiri S. Smart Tools for Optimizing Dye Loading in Efficient DSSCs: Hybrid ANN-MOGA Strategy. ChemEngineering. 2026; 10(6):72. https://doi.org/10.3390/chemengineering10060072
Chicago/Turabian StyleHosseinnezhad, Mozhgan, Alireza Mahmoudi Nahavandi, and Sohrab Nasiri. 2026. "Smart Tools for Optimizing Dye Loading in Efficient DSSCs: Hybrid ANN-MOGA Strategy" ChemEngineering 10, no. 6: 72. https://doi.org/10.3390/chemengineering10060072
APA StyleHosseinnezhad, M., Mahmoudi Nahavandi, A., & Nasiri, S. (2026). Smart Tools for Optimizing Dye Loading in Efficient DSSCs: Hybrid ANN-MOGA Strategy. ChemEngineering, 10(6), 72. https://doi.org/10.3390/chemengineering10060072

