Food-Loss Control at the Macronutrient Level: Protein Inventory for the Norwegian Farmed Salmon Production System
Abstract
:1. Introduction
- (1)
- The quantities of input and output protein for every process.
- (2)
- The potential of salmon by-products as food and the amount of protein that does not reach the human food chain.
- (3)
- How the system’s protein inventory can more accurately reflect the true FL and can assess the efficiency of biomass conversion into food.
2. Methods
2.1. Substance Flow Analysis (SFA)
2.2. System Definition and Flow Description
2.3. Data Sources and Quantification Method
2.4. Variability Margins and Uncertainties
3. Results
3.1. Current Practices and Flows
3.2. Alternative Scenario
4. Discussion
- The results from applying protein SFA provided a clear picture about the system and the material. The total harvested salmon protein equaled less than 25% of the invested feed protein (Figure 2). The marine protein ingredient of the feed pellets equaled 10% more than the total harvested salmon protein (Figure 3). Approximately 41% of the total harvested salmon protein departed the human food chain for good as silage used for other industries (Figure 4). The estimated 85 kilotons of protein that turned into silage was embodied in approximately 650 kilotons of biomass. The quantity of protein in the model can reflect how nutrient-costly it is to produce salmon and how much of that salmon biomass is being lost during post-harvest processing.
- The method of SFA modeling of the quantity of protein flowing through the farmed salmon value chain served the objectives of FL assessment and reduction. Targeting protein, a biomolecule and a macronutrient, as an indicator substance provided a qualitative description of the material based on its optimum nutritional potential before the protein is broken down into other substances and nitrogen compounds. The method of substance flow analysis provided guidance on how to model a system and to quantify the flows and stocks of the traced substance; however, achieving the concept of 100% mass balance was not possible due to the complexity of biological processes and how the protein passes through fish metabolism, after which part of it is secreted as nitrogen compounds in feces and urine or breaks down during ensiling hydrolysis.
- Uncertainties of the SFA model result from seasonal and geographical variations, as this study included the three interlinked subsystems that structure this production system, and each subsystem has a level of independence, is geographically distant, and has operational needs and circumstances. We acknowledge the ambiguity due to variations in the size of the escaped fish, the number of dead and escapee fish, the amount of spilled feed, the seasonal variations in salmon physiology, and the percentage of protein content in the tissue. The available information and data covered most of the system and processes, with the exception of the miscellaneous uses of the silage (flow number 17). The reason for such a hazy description is that there are several experimental uses that are still under development.
- The alternative scenario in Section 3.2 (Figure 5) is based on further processing of the by-product material to re-introduce it as a marketable, quality food product that contains approximately 40% of the post-harvest protein (Figure 6). That will improve the system’s efficiency and bring more balance between invested and harvested marine protein (Figure 7) with increase in the protein quantity that becomes available for human consumers. In this alternative scenario, we highlighted the desirable impact of developing a new food product to be produced in parallel to salmon fillets, in a clear invitation to food scientists and product developers. The invested marine protein ingredient in salmon feed usually comes from anchovies and sardines, two fish species that are typically food-processed for canning. Creating a canned food product from the rest of the raw material of salmon provides a nutrient-dense, affordable sea food product with a long shelf life and that is ready to eat. Such a product would be a valuable compensation for the marine protein consumed as salmon feed. With the right recipe and a good marketing plan, the monetary revenue from turning the down-graded raw material remains to an affordable nutrient-dense seafood product would be substantial. This scenario, if materialized, would put an extra 650 kilotons of seafood on the global food table. The most significant limitation of this scenario is the quality status of the salmon by-products upon delivery for processing and their fitness for food ingredients. For this scenario to emerge and function, by-products need to reach the processing line with acceptable microbial load and free from spoilage. This raises the importance of localizing responsibility over salmon by-products on the same post-harvest processing facility for quick processing and for ensuring the freshness of the material, preceding microbial growth and rancidity. In this scenario, both the salmon fillet product and the hypothetical product B must come out of the same factory.
- Other scenarios based on dry matter extraction of protein and fat out of salmon by-products could be suggested. Macronutrient recovery from by-products would have a positive effect on the system’s efficiency and FL reduction “if” the recovered protein and fat were used as food. However, the total utilized biomass would be much less in comparison to the quantity in the first alternative scenario suggested by this study. Nutrient recovery requires further processing, associated with more production complications and costs. The main concept of this study was to consider macronutrients as indicators of the food material, not as a distinct target from the rest of the biomass. Our targeted FL reduction would be achieved if we were to manage to turn the whole 650 kilotons of salmon by-products into a food product, including but not limited to their 85-kiloton protein content.
5. Concluding Remarks
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Salmon Parts | Weight Fraction | Protein % |
---|---|---|
Whole fish | 100% | 16.9% |
Blood | 2% | 5% |
Viscera | 14% | 10% |
Head | 10% | 15% |
Filleting byproducts (i.e., backbone, belly bones, back fin, collarbone, tailpiece, belly flap, pin bones, fins, belly membrane, and skin) | 24% | ~12% |
Fillet trims | 2% | 17% |
Salmon fillet | 48% | 19% |
Level of Uncertainty | Interval | Source(s) of Information | Example(s) |
---|---|---|---|
0 | */1 | Official statistics | Norway salmon production in 2019 |
1 | */1.1 | Official statistics on local, regional, and national levels; values in general (from the literature); and information from the industry | Byproduct uses, protein content in salmon body parts, and feed content |
2 | */1.33 | Official statistics at the regional and national levels, and values in general (for content) | Monthly feed consumption in each region |
3 | */2 | Monitored data | Nitrogen compounds from protein hydrolysis |
4 | */4 | Values in general for flows (from the literature) | Sludge in fish cages |
The Flows | Protein in Tons * | |||
---|---|---|---|---|
Flow | Description | Minimum | Average | Maximum |
F1 | Plant protein feed ingredient | 630,883.085 | 697,125.81 | 763,368.533 |
F2 | Marine protein feed ingredient | 227,557.332 | 250,313.065 | 275,344.372 |
F3 | Feed pellets’ total protein content | 847,454.891 | 936,437.655 | 1,025,420.418 |
F4 | Dead/escaped salmon protein | 114.03 | 131.12 | 148.2 |
F5 | Spilled feed protein | 174,786.16 | 200,969.13 | 227,152.1 |
F6 | Harvested salmon protein (whole fish) | 208,531.25 | 230,427.025 | 252,322.80 |
F7 | Blood content of protein | 1190.617 | 1368.972 | 1547.326 |
F8 | Head | 16,866.67 | 19,393.29 | 21,919.92 |
F9 | Viscera | 16,668.646 | 20,332.414 | 21,662.572 |
F10 | Filleting byproducts and trims (backbone, belly bones, back fin, collarbone, tailpiece, belly flap, pin bones, fins, tissues, belly membrane, and skin) | 38,337.885 | 44,080.9 | 49,823.915 |
F11 | Food product for the market | 108,584.32 | 124,850.25 | 141,116.182 |
F12 | Silage for biogas | 17,737.69 | 20,394.8 | 23,051.91 |
F13 | Silage for livestock fodder | 15,766.84 | 18,128.71 | 20,490.58 |
F14 | Silage for fish feed | 15,109.89 | 17,373.35 | 19,636.81 |
F15 | Silage for pet feed | 11,168.18 | 12,841.17 | 14,514.16 |
F16 | Silage for furred animals feed | 1313.90 | 1510.73 | 1707.55 |
F17 | Silage for miscellaneous uses | 4598.66 | 5287.54 | 5976.42 |
F18 | Waste from silage | 7299.46 | 8392.91 | 9486.37 |
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Abualtaher, M.; Bar, E.S. Food-Loss Control at the Macronutrient Level: Protein Inventory for the Norwegian Farmed Salmon Production System. Foods 2020, 9, 1095. https://doi.org/10.3390/foods9081095
Abualtaher M, Bar ES. Food-Loss Control at the Macronutrient Level: Protein Inventory for the Norwegian Farmed Salmon Production System. Foods. 2020; 9(8):1095. https://doi.org/10.3390/foods9081095
Chicago/Turabian StyleAbualtaher, Mohd, and Eirin Skjøndal Bar. 2020. "Food-Loss Control at the Macronutrient Level: Protein Inventory for the Norwegian Farmed Salmon Production System" Foods 9, no. 8: 1095. https://doi.org/10.3390/foods9081095