1. Introduction
Bread and bakery products are staple foods worldwide, with a
$227.45 billion global market in 2024 and a compound annual growth rate (CAGR) of 5.3% [
1]. Since it is a product consumed by a large portion of the population, regardless of age, it is ideally suited for enrichment and public marketing [
2]. For instance, on average, Europeans consume 50 kg of bread per person per year or approximately 137 g per day [
3]. Consequently, baked goods encompass a vast array of foods, with their fortification aimed particularly at enhancing health-beneficial properties and substituting the primary raw material, cereal flour, with alternative ingredients. Clinical trials have shown health benefits from consuming bread fortified with vitamins, minerals, proteins, fiber, and polyphenolic compounds [
4]. Numerous unconventional raw materials have been used to improve the nutritional value of breads [
5]. In line with sustainability and waste-reduction goals, food industry by-products have gained particular interest as functional ingredients in bakery products [
6]. Improvement in the nutritional quality of baked goods with novel ingredients from fruit and vegetable by-products has also been widely studied [
7]. Due to the positive influence of fibers and other health-beneficial compounds present in fruit and vegetable by-products, their use in baked goods containing glycemic carbohydrates, such as non-resistant starch, is ideal for bread. However, the use of fruit by-products in baked goods may reduce acceptability, mainly due to a lack of understanding of their physical structure and composition, as well as their effects on quality [
7]. Birch and Bonwick [
8] reviewed the functional, sensory, physical, and health-beneficial properties of bakery products; in many cases, reformulating bread by incorporating a single ingredient led to adverse effects, e.g., on the sensory and other characteristics of the final products.
Pressing of small fruit (commonly called berries) juice generates 10–35% of by-products—pomace, which contain various valuable nutrients [
9]. These wastes are attractive due to their chemical composition, which includes polysaccharides, phenolic compounds, other phytochemicals, dietary fibers, natural antioxidants, and other compounds with positive health effects. It has been scientifically proven that the content of some bioactive substances in pomace can be higher than in fruit juice; therefore, one of the most promising ways to utilize berry by-products is their conversion into high-value-added natural ingredients for the creation of new products with increased nutritional value [
10,
11].
Although there is a wealth of scientific research on various berry pomaces, greater interest in rowan berry pomace, its positive health effects, and potential application in the food production process has emerged more recently. Rowan (
Sorbus aucuparia L.) is a widespread deciduous tree species, most often grown as an ornamental plant, which produces small orange or pink fruits (6–9 mm in diameter) [
12]. Rowan berries contain organic acids (ascorbic, malic, and citric), vitamins (C, E, K, and P), carotenoids, flavonoids, minerals (Zn, Fe, Mg, and Mn), carbohydrates, and other compounds with functional properties [
12,
13]. However, the studies on the use of rowan fruits and their ingredients in foods are relatively scarce. Borczak et al. [
14] reported that adding 5% lyophilised wild-grown fruits, including rowanberries, to bread increased its antioxidant activity and total polyphenol content. Meremäe et al. [
15] evaluated the effects of adding 2% rowan fruit powder to minced pork and beef on microbial growth inhibition, polyphenolic profile, and antioxidative capacity. Since the residual amounts of bioactive compounds in berry pomace may be even larger than in the whole fruit or pressed juice [
9,
10], rowanberry pomace might also be a promising raw material for the production of novel ingredients [
16,
17,
18,
19,
20]. For instance, Tańska et al. reported 42.94 mg/100 g of vitamin C and 16.74 mg/100 g of total phenolic compounds in rowanberry pomace; substituting 20% of the flour with the pomace in the cookie formulation increased the cookie’s radical-scavenging capacity by almost 4 times [
21]. In our previous work, we incorporated 2% rowanberry pomace into meatballs [
22]. To the best of our knowledge, studies on the enzymatic and ultrasonic processing of rowanberry pomace and on the use of the resulting ingredients in bread have not been reported previously.
This study aims to evaluate various processing and extraction methods for converting rowanberry pomace into novel ingredients and to apply these methods to increase the nutritional and biological value of bread products. For achieving this aim the objectives of this study were (i) to investigate the chemical composition and antioxidant indicators of rowanberry pomace; (ii) to isolate rowanberry pomace fractions using enzymatic and ultrasonic processing methods and to evaluate their properties and composition; (iii) to evaluate the influence of selected rowanberry pomace ingredients on the quality, composition and antioxidant activity of bread; and (iv) to investigate the release of antioxidants at different stages of the in vitro gastrointestinal bread digestion process.
2. Materials and Methods
2.1. Materials
Fresh pomace of rowan (Sorbus aucuparia L.) fruits was kindly donated by UAB “Įvairios sultys” (Josvainiai, Lithuania). It consisted of seeds, pulp (mesocarp and endocarp), and skin (exocarp). The pomace was freeze-dried within 5 h of pressing and milled in a Retsch ZM 200 cyclone mill (Haan, Germany) using a 0.5 mm sieve.
6-Hydroxy-2,5,7,8-tetramethylchromane-2-carboxylic acid (TROLOX, 97%), 2,2′-azobis(2-amidinopropane) dihydrochloride (AAPH), Folin & Ciocalteu’s phenol reagent (2M), gallic acid (99%), microcrystalline cellulose (20 μm), D-(+)-glucose (>99%), 3,5-dinitrosalicylic acid (98%), phenol (>99%), potassium sodium tartrate tetrahydrate (C4H12KNaO10, Rochelle salt, 99%) and Viscozyme L from Aspergillus sp. and cellulase Celluclast 1.5 L from Trichoderma reesei were from Novozymes A/S (Bagsværd, Denmark); eroteolytic enzymes from Bacillus licheniformis were from Megazyme (Wicklow, Ireland), from Aspergillus oryzae Sigma-Aldrich (Hamburg, Germany); sodium acetate (CH3COONa, >99%), citric acid (C6H8O7, 99%, anhydrous), sodium sulphite (Na2SO3. 98.5%, anhydrous) and sodium hydroxide (NaOH, 98%, pellets) were from Acros Organics (Geel, Belgium); fluorescein (FL) was from Fluka Analytical (Bornem, Belgium); 2,2′-azino-bis(3-ethylbenzothiazoline-6-sulphonic acid) diammonium salt (ABTS), potassium chloride (KCl), sodium chloride (NaCl), potassium persulfate (K2S2O8) and sodium hydrogen phosphate (Na2HPO4) were from Merck (Darmstadt, Germany); potassium hydrogen phosphate (KH2PO4) was from Jansen Chimica (Beerse, Belgium); and sodium carbonate (Na2CO3, 98%, anhydrous) was from RPL (Grauwmeen, Belgium), food-grade ethanol was from Stumbras (Kaunas, Lithuania), and carbon dioxide (CO2, 99.9%) was from AGA (Vilnius, Lithuania). All solvents were of analytical and HPLC grade containing the enumerated chemicals used.
2.2. Defatting of Pomace by Supercritical Fluid Extraction with CO2 (SFE-CO2)
The pomace (5750 g) was defatted by SFE-CO
2 in a 10 L pilot-scale extractor (Applied Separations, Allentown, PA, USA) at the previously optimized parameters: 45 MPa pressure, 50 °C temperature, and constant CO
2 flow rate of 2.5 L/min [
23]. The extract was collected and weighed to determine its yield. Defatted pomace powder was stored in tightly closed containers in a dry, dark room at a temperature not exceeding 20 °C. The products are shown in
Figure 1.
2.3. Determination of Proximate Pomace Composition and Particle Size
The AOAC methods were adapted for the determination of proximate composition [
24]. Briefly, the moisture content was determined using a Moisture Analyser MB64 60G (BEL Engineering s.r.l., Monza, Italy). The content of minerals (ash) was determined after incineration of organic substances at 600–650 °C for 2 h. Protein content was determined by the Kjeldahl method. Briefly, 1 g of ground pomace was mineralised in an InKjel P apparatus, then distilled in a Behr S4 apparatus using program no. 2, and finally the solutions were diluted with 0.1 M HCl. The fat content was determined by the Soxhlet method in a Behr R 604 apparatus (all from Behr-Labor Behrtest, Düsseldorf, Germany) using hexane.
The amount of fiber was determined using the enzymatic method in a Fibertec 1023 (Foss, Hilleroed, Denmark) apparatus, reference method AOAC 991.43 [
24] using a Total Dietary Fiber Assay Kit (Megazyme, Bray, Ireland). The process is based on the enzymatic digestion of samples with thermally stable α-amylase, protease, and amyloglucosidase.
A Malvern Mastersizer 2000 (Malvern Instruments Ltd., Malvern, Worcestershire, UK), connected to a Hydro 2000S dispersion system, was used to determine the particle size distribution. Briefly, the pomace was dispersed in distilled water at 1330 rpm, and the angular changes in the intensity of scattered light as the laser beam passed through the solid particle sample were measured. The data were used to calculate the volume-weighted mean diameter (D[4,3]), the surface-weighted mean diameter (D[3,2]), and the span factor, which indicates the uniformity of the particle size distribution.
2.4. Fractionation of Pomace
2.4.1. Protein Fractionation
Protein fractionation was performed using a classical Osborne procedure. The method is based on the different solubility properties of the protein fractions: albumins are soluble in water and dilute buffers; globulins are soluble in salt solutions; gliadins are soluble in 70–90% ethanol; and glutelins are soluble in dilute acids or alkali solutions. A detailed description of the procedure is presented in the
Supplementary Materials.
2.4.2. Extraction of Soluble Substances by Treating with Enzymes and Ultrasound
To evaluate the extraction efficiency of soluble compounds, defatted pomace was treated under different conditions using alkalis, ultrasound (US), and proteolytic and cellulolytic enzymes. The extraction conditions were selected based on the methods described by Görgüç et al. [
25] with minor modifications. A detailed description of the procedure is presented in the
Supplementary Materials, Section S1.
The content of fiber in the pomace in the enzyme and/or ultrasound-treated products was determined in the Fibertec™ 1023 apparatus as described in the
Supplementary Materials. The insoluble fraction remaining after the treatments was subjected to enzymatic hydrolysis using Viscozyme L and Celluclast. The insoluble fraction was mixed with distilled water (1:10) and incubated with 0.1 mL/g enzyme for 4 and 7 h at 50 °C; the mixture was then heated to 95 °C for 20 min to inactivate the enzymes, cooled to 30 °C, filtered, and centrifuged in a Velocity 18 R (Dynamica Scientific, Livingston, UK) for 30 min at 4800 rpm. The separated aqueous fraction was lyophilized in a Maxi Dry Lyo (Jouan Nordic A/S, Allerød, Denmark) at 0.5 mbar and −40 °C for ~24 h, and the yield was calculated. The extracts were stored in a dry, cool place until further analysis.
2.5. Determination of Carbohydrate Composition by (HPLC)
After enzymatic hydrolysis of the pomace and its fibers, the resulting extracts were dissolved in ultrapure water (Millipore, Bedford, MA, USA) at a concentration of 10 mg/mL. Chromatographic analysis was performed using a Thermo Scientific Ultimate 3000 HPLC system equipped with a RefractoMax 521 refractive index detector, Chromeleon 7 software (Thermo Fisher Scientific, Waltham, MA, USA), and SUGAR KS-801 and KS-802 chromatographic columns (8.0 × 300 mm, Shodex, Tokyo, Japan). The analysis conditions were as follows: isocratic, mobile phase purified water at a flow rate of 0.5 mL/min, injection volume 10 µL, separation run time 45 min, column temperature 80 °C, and the detector temperature 55 °C. The compounds were identified by their elution times relative to the standards. External calibration curves were constructed for sucrose, glucose, fructose, kestose, nystose, and fructofuranosylnystose (0–2.0 mg/mL, R2 ≥ 0.9999). The concentrations of the identified compounds were calculated from the peak areas or heights and expressed as mg/g DM.
2.6. Preliminary Screening of the Composition of Hydrolyzed Pomace by UPLC-QTOF
The lyophilised extracts obtained after enzymatic hydrolysis of pomace were dissolved in ultra-pure water at a concentration of 1 mg/mL and analyzed on a Waters AQCUITY ultra performance liquid chromatography system (UPLC, Waters Corp., Milford, MA, USA) equipped with a quadrupole time-of-flight mass spectrometer (maXis 4G QTOF) and HyStar 3.2 SR2 software (Bruker Daltonics, Bremen, Germany). The compounds were separated on an Acquity BEH C18 column (1.7 µm, 50 × 2.1 mm) with formic acid solution (A) and methanol (B) at the flow rate of 0.4 mL/min and the following linear gradient: B from 0 to 100% (0–9 min); B 100% (9–10 min); B from 100 to 0% (10–12 min). The column was equilibrated for 2 min before each run. The QTOF-MS was set to positive ionization mode, with a voltage of +4000 V. Nitrogen was used as the sparging and drying gas (2.5 bar pressure) at 200 °C, with a flow rate of 10 L/min. Tentative peak identification was performed by comparing MS spectra and, for some analytes, retention times with data from the literature and the METLIN database.
2.7. Production and Evaluation of Bread with Pomace Products
2.7.1. Production of Bread
A simple French bread recipe was chosen for bread production, which was slightly adjusted for each batch based on the amount of added pomace (
Table 1). The bread was made in an electric breadmaker, the Russell Hobbs Classics 18036-56 (Oldham, UK). The ingredients were loaded into the baking pan in the following order: (1) room temperature water; (2) table salt (SE Artyomsalt, The Ukraine), (3) low-extraction premium wheat flour type 550D, consisting of 1.3 g fat, 73.6 g carbohydrates, 0.50 g sugars, 10.4 g protein (Malsena, Panevėžys, Lithuania), and (4) dry yeast (Dr. Oetker, Vilnius, Lithuania).
In the recipes with pomace, 5, 7.5, and 10% of the flour was substituted with the defatted pomace. The amount of water was slightly increased depending on the amount of pomace, since pomace absorbs more water than wheat flour. Baking parameters were selected to achieve the largest bread size and an average level of browning. Mixing, forming the dough, proving, and baking were performed automatically in the bread maker for 3 h and 41 min. The bread was removed from the bread maker, left to cool at room temperature, and the quality characteristics were evaluated after approximately 24 h.
2.7.2. Application of Ultrasound (US) and Enzymatic Hydrolysis in Bread Production
To assess the effect of enzyme- and US-treated pomace on the quality of bread, pomace was processed with an ultrasonic probe and/or Viscozyme L (the details in
Supplementary Materials) before being mixed into the bread recipe. For this purpose, 18 g (5%), 27 g (7.5%), and 36 g (10%) of pomace were mixed with 180, 185, and 190 mL of water, respectively, and ultrasonicated for 20 min at 200 W with a maximum temperature of 50 °C. Afterwards, 1.08 mL of Viscozyme L (0.06 mL/g pomace) was added, and the mixture was incubated at 40 °C for 4 h. After enzymatic hydrolysis, the product was dosed into the dough, with an additional 30 mL of water added according to the elaborated recipe (
Table 1), while all baking parameters remained identical.
2.7.3. Determination of Bread Volume, Crumb Porosity, and Moisture
The volume of bread products is estimated from the amount of millet grains displaced by the baked product, measured with a measuring cylinder and expressed in cm
3. The porosity of the bread crumbs was assessed according to the standard method LST 1442:1996/P:2020 [
26], which is based on the ratio of the bread crumb pores to the total crumb volume. A detailed description is presented in the
Supplementary Materials.
2.7.4. In Vitro Gastrointestinal Digestion of Bread by the Global Antioxidant Response (GAR) Method
After assessing the bread’s quality indicators, the bread crumbs were crushed by hand and transferred to a 60 °C airflow dryer Food & Jerky Dehydrator StandArt (Witeg Labortechnik GmbH, Wertheim, Germany) for 8–12 h. The dried bread was ground in a laboratory cyclone mill with a mesh size of 0.5 mm and 0.2 mm. After grinding, the resulting material was stored in sealed glass containers at room temperature until further research. In vitro gastrointestinal digestion of bread was performed using the method of Miller et al. [
27], modified to include an oral step (see
Supplementary Materials for detailed description).
2.8. Determination of Antioxidant Properties in Extracts and Solid Fractions
The antioxidant potential of various solid fractions and extracts was assessed by the ABTS
•+ scavenging capacity (decolorization) [
28], total phenolic content (TPC) [
29], and oxygen radical absorbance capacity (ORAC) [
30] methods. The extracts were dissolved in distilled water to obtain concentrations of 0.5, 0.25, 0.125, 0.0625, 0.03125, and 0.015625 mL/mL. The QUENCHER procedure was applied for the solids [
31] with slight modifications. Dried and ground samples were mixed with microcrystalline cellulose (20 μm) in a Bio Vortex V1 plus (BioSan, Riga, Latvia), and six dilutions were prepared to obtain concentrations of 0.5, 0.1, 0.05, 0.02, 0.01, and 0.005 mg/mg. A detailed description is presented in the
Supplementary Materials.
2.9. Statistical Data Analysis
The results obtained during the study were handled in Microsoft Excel. The data are presented as the mean values ± standard deviation (SD, %) from three replicate experiments. Differences among samples differing in a single characteristic were assessed using a one-way ANOVA, followed by Tukey’s post hoc analysis. The selected statistical significance level was p < 0.05. The data were considered statistically reliable if they were below the specified value and unreliable if they exceeded it.
4. Conclusions
Novel ingredients from rowanberry pomace were developed for French-type bread applications via supercritical CO2 extraction and the enzymatic and ultrasound treatment of the defatted residue (DFR), which contained 6.367% of proteins, 8.36% of soluble, 43.04% insoluble fiber, 2.56% minerals, and 36.20% other carbohydrates. Proteolytic enzymes from B. licheniformis and A. oryzae, and cellulolytic enzyme mixtures, Viscozyme L, and Celuclast significantly increased the soluble pomace fraction. Treating DFR with enzymes generated significant amounts of soluble substances containing oligosaccharides, fructose, and glucose, with Viscozyme L being more effective than proteases. Tri-, and tetrapeptides, chlorogenic acids, and dihydroxy coumarins were also present in the soluble extracts of fermented DFR. The antioxidant characteristics of treated DFR were evaluated by the in vitro assays. Substitution of >5% of wheat flour with untreated DFR significantly reduced bread volume and crumb porosity; however, these adverse effects were mitigated by using fermented DFR. The highest bread volume (1845 cm3) and porosity (78.308%) were observed in bread produced by the substitution of 5% wheat flour with pomace that underwent enzymatic hydrolysis and ultrasound treatment. The substitution of flour with DFR significantly increased the antioxidant characteristics of bread samples and the substances generated during the in vitro digestion. It may be concluded that rowanberry pomace ingredients may improve bread nutritional quality and assist in the sustainable use of fruit processing by-products, which, together with the proper selection of pomace processing before its application in bread, may be considered as a strength of our study. Further studies should focus on a comprehensive sensory, techno-economic evaluation, and life cycle assessment of the technology to support its upscaling and commercialization.