1. Introduction
The growing recognition of the relationship between diet and health has shifted consumer preferences from conventional foods toward products that provide physiological benefits beyond basic nutrition, thereby accelerating the development of functional foods worldwide [
1,
2]. Functional dairy products, particularly frozen dairy desserts, have attracted increasing scientific and industrial interest because they represent an effective matrix for delivering health-promoting ingredients while maintaining high consumer acceptance and desirable sensory properties [
3,
4]. In parallel with the increasing demand for natural ingredients, considerable research has focused on incorporating naturally derived ingredients that can simultaneously improve nutritional value, technological functionality, and product stability [
1,
2,
5]. Consequently, a wide range of plant-derived proteins, dietary fibers, fruit materials, and phytochemical-rich ingredients have been incorporated into ice cream formulations to enhance antioxidant capacity, improve physicochemical and rheological properties, optimize melting behavior, and increase consumer acceptability without compromising product quality [
4,
6,
7]. These advances have positioned functional frozen dairy products as one of the fastest-growing sectors of the dairy industry, creating opportunities for the development of innovative formulations enriched with natural bioactive compounds [
1,
3]. Among fermented dairy products, kefir is distinguished by its highly diverse microbial consortium, in which lactic acid bacteria, acetic acid bacteria, and yeasts coexist within a symbiotic matrix known as kefir grains [
8,
9]. During fermentation, microbial metabolism leads to the formation of numerous bioactive constituents, including organic acids, exopolysaccharides, bioactive peptides, vitamins, and volatile compounds that collectively determine the nutritional, technological, and sensory characteristics of the final product [
9,
10]. These metabolites have been associated with a wide range of biological activities, such as antioxidant, antimicrobial, immunomodulatory, anti-inflammatory, and antihypertensive effects, reinforcing kefir’s status as one of the most promising functional fermented dairy products [
8,
11]. Beyond its health-promoting potential, kefir has increasingly been considered a versatile fermentation matrix for the development of innovative dairy products, as recent studies have demonstrated that the incorporation of functional ingredients and emerging processing technologies can improve both product stability and consumer acceptability while preserving its biological functionality [
12].
The incorporation of kefir into ice cream has recently emerged as a promising strategy to combine the nutritional and functional advantages of fermented dairy products with the widespread consumer acceptance of frozen desserts [
12]. Compared with conventional ice cream, kefir-based ice cream offers the potential to deliver microbial metabolites, bioactive compounds, and fermentation-derived flavor components within a product matrix that is generally perceived as more appealing by consumers [
8,
12]. In addition to improving the functional value of the final product, kefir fermentation may also influence the physicochemical and microstructural characteristics of ice cream through modifications in protein interactions, water distribution, and exopolysaccharide production, which are closely associated with texture, melting behavior, and overall product stability [
1,
7]. Consequently, increasing attention has been directed toward enriching kefir-based frozen dairy products with plant-derived ingredients rich in phenolic compounds and natural pigments to further enhance their nutritional quality and technological performance while meeting consumer demand for natural and health-oriented foods [
4].
Berry fruits have attracted considerable attention as natural functional ingredients because of their high concentrations of phenolic compounds, particularly anthocyanins, flavonoids, and phenolic acids, which exhibit strong antioxidant, anti-inflammatory, antimicrobial, and cardioprotective activities [
13,
14]. Among these fruits, elderberry (
Sambucus nigra L.) is recognized as one of the richest natural sources of anthocyanins, with cyanidin-based glycosides representing the predominant pigments responsible for its characteristic dark purple color and remarkable antioxidant capacity. In addition to anthocyanins, elderberry contains substantial amounts of phenolic acids, flavonols, vitamins, minerals, and other phytochemicals that collectively contribute to its nutritional value and biological activities [
13,
15]. Elderberry fruits also contain appreciable amounts of dietary fiber, including pectic substances such as pectin, pectic acid, protopectin, and calcium pectate, which further contribute to their potential as functional food ingredients [
16]. Consequently, elderberry has been increasingly incorporated into various food systems, including jelly and juice [
17], yogurt [
18], and kefir [
19], to improve their functional properties, enhance natural coloration, and increase the content of health-promoting phytochemicals without the use of synthetic additives [
13,
19]. Although elderberry has demonstrated considerable potential as a functional ingredient in dairy products, existing studies have predominantly focused on yogurt and fermented beverages. Consequently, its application in kefir-based frozen dairy products remains largely unexplored, particularly regarding product quality and structural stability. Moreover, available studies have generally emphasized basic physicochemical and antioxidant properties, whereas the relationships among technological properties, thermal behavior, microstructural organization, volatile composition, and sensory characteristics within a fermented frozen dairy matrix remain insufficiently understood. This represents an important knowledge gap because the incorporation of fruit pulp into kefir ice cream may simultaneously affect the aqueous, protein, fat, and air phases that collectively determine product structure and quality. Accordingly, it was hypothesized that elderberry pulp incorporation would enhance the functional and sensory properties of kefir ice cream while also influencing its physicochemical, thermal, microstructural, and volatile characteristics.
Therefore, the present study aimed to develop kefir ice cream enriched with different concentrations of elderberry (Sambucus nigra L.) pulp and to comprehensively evaluate its physicochemical, textural, bioactive, thermal, microstructural, volatile, and sensory properties. Unlike studies focusing on individual quality attributes, the combined use of DSC, SEM, and HS-SPME-GC/MS alongside conventional physicochemical, antioxidant, and sensory analyses enabled complementary evaluation of thermal transitions, matrix organization, and changes in the volatile profile. This integrated approach was intended to provide a more comprehensive understanding of how elderberry pulp incorporation influences the technological and sensory characteristics of kefir ice cream and to clarify its potential as a natural functional ingredient in fermented frozen dairy products.
2. Materials and Methods
2.1. Preparation and Characterization of Elderberry Pulp
Ripe elderberry (Sambucus nigra L.) fruits (Haschberg cultivar) were obtained from the Central Black Sea Transitional Zone Agricultural Research Institute (Tokat, Türkiye) during the September–October 2025 harvest season. The fruits were transported to the laboratory under refrigerated conditions and stored at −18 °C until use. The frozen fruits were thawed prior to pulp preparation, sorted to remove stems, leaves, and other foreign materials and then thoroughly washed with cold water. The cleaned fruits were homogenized using a laboratory blender (HGB2WTS3, Waring Commercial, Torrington, CT, USA). The resulting homogenate was subsequently passed through a fine sieve, and the seeds and coarse skin fragments retained on the sieve were discarded, while the edible fruit tissue passing through the sieve was collected as elderberry pulp. Before establishing the final processing procedure, total phenolic content and antioxidant activity were assessed before and after pasteurization, with no appreciable differences observed between the two conditions. Accordingly, the pulp was pasteurized at 85 °C for 15 min, cooled to room temperature, and subsequently used for physicochemical analyses and kefir ice cream manufacture.
The pH of the elderberry pulp was measured using a digital pH meter (HI 2211, Hanna Instruments, Woonsocket, RI, USA). Titratable acidity was determined by diluting 10 g of pulp with 50 mL of distilled water, followed by titration with 0.1 N of NaOH (Merck, Darmstadt, Germany) to an endpoint of pH 8.1. Titratable acidity was calculated according to the following equation:
where
V is the volume of NaOH (mL),
N is the normality of NaOH, 0.06404 is the milliequivalent factor for citric acid, and
m is the sample weight (g). The results were expressed as percentage of citric acid on a fresh weight (FW) basis. Moisture, total solids, ash, and protein contents were determined according to the standard methods of the AOAC [
20].
For the determination of bioactive properties, phenolic compounds were extracted according to the method of Veberic et al. [
21] with minor modifications. Briefly, 2 g of elderberry pulp was mixed with 40 mL of acidified methanol (HCl/methanol (Sigma-Aldrich, St. Louis, MO, USA)/water, 1:80:19,
v/
v/
v) and extracted in an ultrasonic water bath (45 kHz) (TI-H-15, Elma Schmidbauer GmbH, Singen, Germany) at 25 °C for 30 min using 80% of the maximum ultrasonic power. The extracts were centrifuged at 6000 rpm for 10 min at 4 °C, and the resulting supernatants were collected and stored at −18 °C until analysis. Total phenolic content (TPC) was determined using the Folin–Ciocalteu reagent (Sigma-Aldrich, St. Louis, MO, USA) according to the method described by Singleton and Rossi Jr [
22]. Results were calculated from the gallic acid (Sigma-Aldrich, St. Louis, MO, USA) calibration curve and expressed as mg gallic acid equivalents (GAE) per gram of fresh weight (mg GAE/g FW). Ferric reducing antioxidant power (FRAP) was determined according to the procedure described by Benzie and Strain [
20], and the results were expressed as µmol Trolox equivalents (TE) per gram of fresh weight (µmol TE/g FW). DPPH radical scavenging activity was determined based on the method described by Brand-Williams et al. [
23], with modifications. Briefly, 50 µL of the appropriately diluted extract was mixed with 1 mL of DPPH (2,2-diphenyl-1-picrylhydrazyl; Sigma-Aldrich, St. Louis, MO, USA) solution prepared in methanol (10
−3 mol/L). The mixture was incubated in the dark for 30 min, and absorbance was measured at 515 nm. Antioxidant capacity was calculated using a Trolox (Sigma-Aldrich, St. Louis, MO, USA) calibration curve and expressed as mg Trolox equivalents (TE) per gram of fresh weight (mg TE/g FW).
2.2. Preparation of Kefir
Commercial pasteurized cow’s milk (3.1% fat, 3.0% protein, and 4.7% carbohydrates; Güney Süt San. ve Gıda Mad. Tic. A.Ş., Mersin, Türkiye) was used for kefir production. Prior to inoculation, the milk was equilibrated to 25–30 °C and inoculated with a commercial direct-vat-set (DVS) kefir starter culture (eXact® Kefir 1, Chr. Hansen, Hørsholm, Denmark) according to the manufacturer’s instructions. The starter culture contained Lactococcus lactis subsp. lactis, Lactococcus lactis subsp. cremoris, Lactococcus lactis subsp. lactis biovar diacetylactis, Streptococcus thermophilus, Leuconostoc spp., and Debaryomyces hansenii. The inoculated milk was incubated at 25–30 °C for 24 h to allow fermentation. Upon completion of fermentation, the kefir was stored at 4 ± 1 °C and used in the manufacture of kefir ice cream.
2.3. Preparation of Kefir Ice Cream
The ingredients used in the preparation of the kefir ice cream formulations were obtained from commercial suppliers. Pasteurized cow’s milk containing 3.1% fat (Güney Süt San. ve Gıda Mad. Tic. A.Ş., Mersin, Türkiye), cow’s milk cream containing 35% fat (Gönenli Süt ve Süt Ürünleri Gıda San. ve Tic. A.Ş., Balıkesir, Türkiye), and skim milk powder (Kozağaçlı Süt Çiftliği, Barbarossa Kimya Gıda San. Tic. Ltd. Şti., İstanbul, Türkiye) were used as the dairy ingredients. Granulated sugar (Orion Dış Tic. A.Ş., Konya, Türkiye) was used as the sweetener, while powdered salep (Saf Bucak Salebi, Aktarix Bitkisel Ürünler, Antalya, Türkiye) and mono- and diglycerides of fatty acids (E471; Pastaland, Ataygeldi Gıda San. ve Tic. Ltd. Şti., Bursa, Türkiye) were used as the stabilizer and emulsifier, respectively.
The formulations used for the production of kefir ice cream are presented in
Table 1. Five experimental formulations were prepared, including a control ice cream without kefir and elderberry pulp (CO), a kefir control (KF), and kefir ice creams supplemented with 3% (EP3), 6% (EP6), and 9% (EP9) elderberry pulp. The concentrations of elderberry pulp (3%, 6%, and 9%,
w/
w) were selected based on preliminary formulation trials considering product stability, sensory acceptability, and technological suitability. During these preliminary trials, higher supplementation levels (>9%) were also evaluated; however, the simultaneous incorporation of kefir and higher amounts of elderberry pulp resulted in excessive acidity, an overly intense dark-purple color, and undesirable changes in texture and overall sensory quality. Therefore, the selected concentrations represented progressively increasing supplementation levels within the technologically and sensorially acceptable range, allowing the concentration-dependent effects of elderberry pulp to be systematically evaluated while maintaining acceptable product quality.
To evaluate the effect of elderberry pulp while minimizing changes in the overall formulation composition, the amounts of cream (8%), sucrose (15%), skim milk powder (3.2%), salep (0.4%), and emulsifier (0.4%; E471) were kept constant across all formulations, as shown in
Table 1. Elderberry pulp was incorporated by proportionally reducing the amount of cow’s milk, while the kefir level was kept constant at 34%. The kefir level was determined based on the findings of Türkmen et al. [
24] and preliminary sensory evaluations. The base formulations were developed based on the formulations reported by Ozturk-Yalcin et al. [
25] and Januário et al. [
26]. The ice cream mix was prepared using the ingredients according to the formulations in
Table 1. The mixture was thoroughly homogenized and pasteurized at 80–85 °C for 25 s. After pasteurization, the mix was cooled to 4 °C and aged for 24 h to allow complete hydration of the dry ingredients and stabilization of the emulsion. Following the aging period, elderberry pulp was added to the formulations at the designated concentrations and thoroughly mixed. Kefir was subsequently incorporated into the respective formulations, and the mixes were gently blended to ensure uniform distribution of all ingredients. The mixes were then frozen in a batch ice cream freezer (M5, Mehen, Nanjing, China), packaged into 100 mL plastic containers, and stored at −18 °C until further analyses.
2.4. Physicochemical Analyses of Kefir Ice Cream
The pH and titratable acidity of the ice cream samples were determined after melting at room temperature. The pH was measured by directly immersing the electrode of a digital pH meter (HI 2211, Hanna Instruments, Woonsocket, RI, USA) into the homogenized samples. For titratable acidity, 9 g of melted ice cream was mixed with 9 mL of distilled water and titrated with 0.1 N of NaOH to pH 8.1. Titratable acidity was calculated using the following equation:
where
V is the volume of NaOH used (mL),
N is the normality of NaOH, 0.09 is the conversion factor for lactic acid, and
m is the sample weight (g). The results were expressed as percentage of lactic acid according to the method described by Bradley et al. [
27]. Total solids, ash, protein, and fat contents were determined according to AOAC [
20] official methods. Color measurements were performed on frozen ice cream samples using a spectrocolorimeter (DS-200, CHNSpec Technology Co., Ltd., Hangzhou, China). The color parameters were recorded according to the CIE L*, a*, and b* color system, where L* represents lightness, a* indicates redness (+) to greenness (−), and b* indicates yellowness (+) to blueness (−). The viscosity of the ice cream mixes was measured at 9 ± 1 °C using a Brookfield DV2T rotational viscometer (Brookfield Engineering Laboratories, Stoughton, MA, USA) equipped with an RV-03 spindle operating at 20 rpm. Viscosity values were recorded after 30 s and expressed as centipoise (cP). Overrun was determined from the weight difference between equal volumes of ice cream mix and the corresponding frozen product according to Muse and Hartel [
28], and expressed as percentage. Ice cream density was determined using a container of known volume according to the method described by Khalil et al. [
29], and the results were expressed as g/cm
3. Melting behaviour was evaluated using 20 g of each ice cream sample placed on a wire mesh positioned above a beaker at room temperature. The time to first drip and the amount of melted ice cream collected after 30 min were recorded.
2.5. Determination of Bioactive Properties
Bioactive compounds were extracted from the ice cream samples using a procedure adapted from Beta et al. [
30] with modifications. Briefly, 10 g of melted ice cream was mixed with 40 mL of acidified methanol (HCl/methanol/water, 1:80:19,
v/
v/
v) and extracted in a shaking incubator (Ecotron, Infors AG, Bottmingen, Switzerland) at room temperature for 1 h at 100 rpm. Following extraction, the samples were centrifuged (MIKRO 220, Andreas Hettich GmbH & Co. KG, Tuttlingen, Germany) at 6000 rpm for 10 min at 4 °C, and the resulting supernatants were filtered prior to analysis. Total phenolic content (TPC) and ferric reducing antioxidant power (FRAP) were determined according to the analytical procedures described in
Section 2.1. Pearson’s correlation coefficient (r) was used to evaluate the linear relationship between TPC and FRAP. The correlation coefficient was calculated using the replicate measurements, and statistical significance was evaluated at a significance level of
p < 0.05. The results were calculated on a dry matter basis and expressed as mg GAE/100 g DM and µmol TE/100 g DM, respectively. DPPH analysis was also evaluated for the ice cream extracts; however, matrix-related turbidity prevented reliable spectrophotometric quantification. Therefore, antioxidant evaluation of the ice cream formulations was based on TPC and FRAP.
2.6. Texture Profile Analysis
The textural properties of the ice cream samples were determined using a TA.XT Plus texture analyzer (Stable Micro Systems Ltd., Godalming, UK) equipped with Exponent software (version 6.1.16.0). Measurements were performed in compression mode using a stainless-steel cylindrical probe (P/2, 2 mm diameter). The pre-test, test, and post-test speeds were set at 1.0, 1.0, and 5.0 mm/s, respectively. The penetration distance was 15 mm, and the trigger force was adjusted to 0.029 N. Prior to analysis, the ice cream samples were allowed to equilibrate to serving temperature and were placed in suitable containers to provide a uniform sample surface. Hardness (g) was recorded as the maximum positive force obtained during penetration, whereas stickiness (g) was calculated from the negative area of the force–time curve during probe withdrawal. Eight independent measurements were performed for each sample, and the results were expressed as mean ± standard deviation.
2.7. Differential Scanning Calorimetry (DSC)
The thermal properties of the ice cream samples were evaluated using a simultaneous differential scanning calorimeter (SDT Q600, TA Instruments, New Castle, DE, USA) following the method of Markowska et al. [
31] with minor modifications. Approximately 5–10 mg of each sample was weighed into hermetically sealed aluminum pans, while an empty aluminum pan was used as the reference. Measurements were carried out under a nitrogen atmosphere.
The thermal program consisted of cooling the samples from 25 °C to −80 °C at a rate of 10 °C/min, followed by heating to −40 °C at the same rate and holding for 30 min. Subsequently, the samples were cooled again to −80 °C at 10 °C/min and equilibrated for 5 min. In the final step, the samples were heated from −80 °C to 20 °C at a rate of 5 °C/min. Onset, peak, and endset temperatures of the ice melting transition, together with the melting enthalpy (ΔH, J/g), were determined from the DSC thermograms using the using Universal Analysis 2000 software.
2.8. Scanning Electron Microscopy (SEM)
The microstructure of the ice cream samples was examined using a scanning electron microscope (SEM; SU1510, Hitachi, Tokyo, Japan) according to the method described by Yuliarti et al. [
32]. Prior to SEM analysis, frozen ice cream samples were freeze-dried using a FreeZone 2.5 freeze dryer (Labconco, Kansas City, MO, USA) at −52 °C under a chamber pressure of 0.1 mbar for 48 h. The dried samples were carefully fractured into small pieces, mounted on aluminum stubs, and sputter-coated with a thin layer of gold to improve electrical conductivity. Micrographs were obtained at an accelerating voltage of 20 kV and a magnification of 1000×.
2.9. Analysis of Volatile Compounds by HS-SPME-GC/MS
Volatile compounds were determined by headspace solid-phase microextraction coupled with gas chromatography–mass spectrometry (HS-SPME-GC/MS) using a Shimadzu GCMS-QP2010 Ultra (Shimadzu Corporation, Kyoto, Japan) equipped with an RTX-5MS capillary column (30 m × 0.25 mm i.d., 0.25 µm film thickness). Approximately 5 g of each ice cream sample was placed in a headspace vial and equilibrated at 60 °C. Volatile compounds were extracted using a 50/30 µm DVB/CAR/PDMS fiber (Supelco, Bellefonte, PA, USA) for 20 min and thermally desorbed in the injector for 7 min. Helium was used as the carrier gas at a constant flow rate of 1.0 mL/min. Samples were injected in splitless mode at 200 °C. The oven temperature was programmed from 40 °C (2 min) to 200 °C at 4 °C/min (2 min hold), followed by heating to 230 °C at 10 °C/min with a final hold of 10 min. The mass spectrometer was operated with an ion source temperature of 200 °C and an interface temperature of 250 °C, and mass spectra were acquired over an m/z range of 35–400. Volatile compounds were tentatively identified by comparison of their mass spectra with those available in the FFNSC 3 and NIST 11 mass spectral libraries. Since retention indices and authentic reference standards were not used for confirmation, the compound assignments should be regarded as tentative.
2.10. Sensory Evaluation
Sensory evaluation was conducted in accordance with the Declaration of Helsinki and performed by 30 semi-trained panelists (aged 20–50 years) from the Department of Food Engineering, Tokat Gaziosmanpaşa University, who were familiar with kefir and ice cream products. Before the evaluation, the panelists were informed about the product characteristics, sensory attributes to be evaluated, and the scoring procedure. The sensory evaluation protocol was approved by the Tokat Gaziosmanpaşa University Ethics Committee for Research in Science and Engineering (Decision No. 02.06; Document No. 689471). Written informed consent was obtained from all participants prior to the study. Before evaluation, the ice cream samples were tempered to approximately −12 ± 2 °C and served in coded plastic cups under identical laboratory conditions. Random three-digit codes were assigned to the samples, and the presentation order was randomized for each panelist to minimize potential order effects. The evaluation was conducted in a laboratory environment arranged to minimize external distractions and interaction among panelists. Water was provided between samples to minimize carry-over effects. The panelists evaluated the samples for appearance, odor, flavor, melting in mouth, texture, graininess, and overall acceptability using a nine-point hedonic scale (1 = dislike extremely, 9 = like extremely), following the general sensory evaluation procedures described by Meilgaard et al. [
33].
2.11. Statistical Analysis
The experiment was conducted in two independent production batches, which represented independent biological replicates, with each batch manufactured separately. The number of analytical replicate measurements for each analysis is specified in the corresponding table footnotes. Results were expressed as mean ± standard deviation. Statistical analyses were performed using SPSS Statistics 20.0 (IBM Corp., Armonk, NY, USA). Prior to ANOVA, the assumptions of normality and homogeneity of variance were assessed using the Shapiro–Wilk and Levene’s tests, respectively, and the assumptions were satisfied. Data were subjected to one-way analysis of variance (ANOVA), and significant differences among treatment means were determined using Tukey’s multiple comparison test. Differences were considered statistically significant at p < 0.05.
4. Conclusions
This study demonstrated the potential of elderberry (Sambucus nigra L.) pulp as a natural ingredient for improving the technological and functional characteristics of kefir ice cream. The incorporation of elderberry pulp enhanced antioxidant capacity and was associated with changes in color, overrun, density, melting behavior, thermal properties, microstructure, volatile aroma profile, and sensory quality without adversely affecting the overall integrity of the frozen dairy matrix. The complementary results obtained from DSC and SEM analyses suggested that elderberry pulp modified water distribution and matrix organization, while HS-SPME-GC/MS analysis indicated differences in the relative distribution of tentatively identified volatile compounds among the formulations. Considering the physicochemical, antioxidant, thermal, microstructural, volatile, and sensory characteristics together, formulations containing 6% and 9% elderberry pulp provided a favorable balance between technological quality and sensory acceptability. From an industrial perspective, these findings suggest that elderberry pulp can be incorporated at 6–9% as a practical formulation range for developing kefir-based frozen desserts with enhanced antioxidant properties and natural red-purple coloration while maintaining acceptable technological and sensory characteristics. Its use may therefore offer manufacturers an opportunity to diversify fermented frozen dairy products through the relatively straightforward incorporation of a fruit-derived functional ingredient into the product formulation. Several limitations should be considered when interpreting these findings. The study was limited to a single elderberry cultivar and selected pulp concentrations, volatile compounds were tentatively identified without confirmation by retention indices or authentic standards, and sensory evaluation was conducted using a semi-trained panel rather than a larger consumer population. Future studies should investigate frozen storage stability, particularly potential changes in elderberry-derived anthocyanins and antioxidant activity, as well as texture and sensory quality over time. The bioaccessibility of phenolic compounds following simulated gastrointestinal digestion, confirmation of key volatile compounds using complementary analytical approaches, and sensory validation in larger consumer populations also warrant further investigation. Further characterization of protein–polyphenol interactions and microstructural organization may also provide deeper insight into the non-linear structural responses observed at different elderberry pulp incorporation levels. Although concentrations above 9% were not selected for detailed evaluation because of adverse effects observed during preliminary formulation trials, alternative formulation strategies may enable higher supplementation levels to be investigated.