3.1. The Selection of the Most Important Parameters That Influenced the Fermentation Process with Artisanal Consortia via PBD Analysis
This strategy was applied for the fermentation process, aiming at designing the appropriate culture medium by adjusting the carbon (C) and nitrogen (N) sources, the C/N ratio, minerals, trace elements, growth factors, and the fermentation parameters. In the customised formulas for fermentation, the main source of C was considered, whereas the fresh or dried fruits provided the nitrogen [
25]. The analysed parameters and the interactions between them could be evaluated objectively using statistical methods [
26].
The statistical modelling with PBD generated 15 experimental combinations using the ranges of variation for the chosen factors, as follows: black tea concentration 1–3% (
w/
v), sugar concentration 5–10% (
w/
v), raisins concentration 3–6% (
w/
v), 5–7 days of fermentation, lyophilised SCOBY ranging from 0.2 to 0.5% (
w/
v), and WKG ranging from 0.2 to 0.5 % (
w/
v), respectively (
Table 3).
Thus, the following results were obtained; 3.46–3.96 for pH and 20–225 °Th for titratable acidity, while for the antioxidant activity a value of 2.388–2.412 μM TE/mL was found, and 0.00–12.67 mm for the antibacterial activity inhibition zone against E. coli, 0.00–14.00 mm against S. aureus, 1.50–14.33 mm against B. subtilis, and an 82.06–100% inhibition zone for the antifungal activity.
The statistical models, based on some analysed responses, respectively, the antioxidant activity and the antibacterial activity against S. aureus, were validated in accordance with the regression coefficients higher than 80% and at a p < 0.05 value.
The main parameters that influenced the FPs’ antioxidant activity were the tea’s concentration (A), raisins’ concentration (C), and the time of fermentation (D), and their impact on the studied response variables is shown in the Pareto diagram (
Figure 1a).
Analysing the results comparatively, it can be stated that the FPs that were involved in the co-culture were characterised by a higher bioactive capacity compared to the unfermented medium, due to the polyphenols present in the tea and the metabolites of yeasts and bacteria, including vitamins, organic acids, and extracellular enzymes that contribute to the structural and compositional changes during the fermentation of kombucha [
27].
The product fermented with WKG had a high antioxidant potential on account of the presence of lactic and acetic acid bacteria, as well as yeasts, their metabolites, and cell lysis’ products that occurred during fermentation [
28].
For the antibacterial activity against
S. aureus, the significant factors were the concentration of tea (A) and the fermentation time (D), as the Pareto diagram in
Figure 1a shows.
It is known that due to the production of post-biotics, FPs (including black tea substrate) have shown antibacterial activity of an 12–30.2 mm inhibition zone against several pathogens [
29].
For the rest of the analysed responses, no validation of the model was achieved.
The ANOVA results from
Table 4 showed the significant contributions for the concentration of tea (
p = 0.004), the concentration of raisins, and for the fermentation time (
p = 0.019). Furthermore, this statistical model can be validated based on in the non-significant lack of fit (
p = 0.923) [
30].
3.2. Optimisation of the Fermentation Process with Artisanal Co-Culture to Increase the FPs’ Functional Potential
The statistical results from the PBD allowed the selection of three important parameters: tea concentration, raisin concentration, and fermentation time. The other factors, namely, the concentration of SCOBY lyophilised culture (0.2%) and the concentration of WKG lyophilised culture (0.2%) at 30 °C for 5 days of fermentation, remained constant.
The amount of inoculum, the amount of sugar and fruit added, the medium composition, the amount of oxygen, and the time and temperature of fermentation were also mentioned as factors that determined the best fermentation of WKG and had an impact on the composition and properties of the FP [
28].
Table 5 presents the experimental matrix obtained by the Central Composite Design (CCD) model that generated 20 experimental variants, with the corresponding analysed responses: pH, titratable acidity, antioxidant activity, and antibacterial and antifungal activities against the targeted strains.
Following the statistical analysis of the obtained results, two mathematical models, for pH and total acidity, were validated, with a probability value of 0.003, thus highlighting the factors with a significant interaction for each validated response (
Table 6).
The interactions between the variables, as well as their impact on the response, can be visualised in the contour and surface graphs (
Figure 2a–c), which highlight the correlation between the tea concentration, the fermentation time, the concentration of raisins, and the responses obtained for the validated models.
Analysing the above graphs, the acidification potential increased when increasing the concentration of raisins and decreasing the concentration of tea and the time of fermentation.
According to the CCD experimental data, the following values for the analysed responses were obtained: 3.42–3.97 for pH, 51.25–637.5 °Th, 2.006–2.395 μM TE/mL for the antioxidant potential, 0–6.67 mm antibacterial activity inhibition zone against E. coli, 0–7.67 mm against S. aureus, 5.17–18.5 mm against B. subtilis, and 70.12–100% inhibition for antifungal activity against A. niger.
Following the analysis of the validated models and the significant factors, an optimised FP with an increased bioactive activity was designed by the formulated medium based on 3.52% (w/v) raisins, 1.0% (w/v) black tea, and 5% (w/v) sugar, inoculated with 0.2% (w/v) WKG lyophilised culture and 0.2% (w/v) SCOBY lyophilised culture co-fermentation at 30 °C, for 5 days, under stationary aerobic conditions.
The validation models for pH and total acidity (titratable acidity) were then analysed. The experimental values ranged between the predicted values for a 95% confidence level. Also, the desirability of the model was 0.901, close to 1, which indicates that by following the chosen parameters favourable results for the analysed responses can be achieved (
Table 7).
The FP obtained in optimised conditions was characterised by a high acidity of 375.83 °Th and a low pH of 3.30 compared to the control (unfermented sample), which had an acidity potential of 9.27 °Th and a pH value of 4.69. Also, the control showed no antibacterial activity for the antifungal inhibition calculated with a ratio of 2.68%. Therefore, the antioxidant activity was higher (2.507 μM TE/mL) due to the polyphenols from the tea. The analysis of the validated models showed that the optimisation of bio-processes improved the FPs’ acidification capacity.
3.3. Organic Acids and Polyphenols Content in the Optimised FP
3.3.1. Organic Acids Content
Using the high-performance liquid chromatography technique, the compounds present in the unfermented medium (control) and the fermented one were quantified (
Table 8).
Due to the symbiosis between yeasts and lactic acid bacteria, the development of the homopolysaccharide matrix from WKG and organic acid production were achieved. In this regard, yeasts helped bacteria by providing nitrogen as simple assimilable compounds (dipeptides, tripeptides and amino acids) through their proteolytic activity. Also, the carbon source had a key signification in the fermentative capacity of the WKG [
25]. The association and competition between the bacteria and yeasts in kombucha were unique, leading to chained reactions from various metabolites, including up to 6.4 g/L in acetic and lactic acids, and up to 0.5 g/L in citric, gluconic, malic, and succinic acids [
31]. The consortium members’ cooperative association is well established. Less than 30% of the consortium is made of lactic acid bacteria strains, which are recognised for producing both lactic and also gluconic acids, which contribute to the antibacterial and antioxidant characteristics of the FP [
32].
Among the identified short-chain fatty acids, acetic acid is characteristic for SCOBY fermentation, also being produced in small amounts as a postbiotic of the WKG consortium. As such, the acetic acid concentration increased from 4.34 mg/mL to 8.72 mg/mL. Butyric acid is not frequently found in kombucha-based drinks, but still its presence may occur, as Uţoiu et al., 2018 reported; after 5 days of fermentation, 0.14 g/L butyric acid was determined [
33], compared to the present study, where the amount of butyric acid increased from 37.90 mg/mL to 45.81 mg/mL. Isovaleric acid is a volatile compound that contributes to the flavour of the FP, being the result of the interaction between acetic acid bacteria and yeasts (e.g.,
Acetobacter indonesiensis with
Brettanomyces bruxellensis). The literature highlighted a concentration of up to 0.007 mg/mL; instead, the present study reported an amount of 0.88 mg/mL in the FP.
Previously, in an FP obtained by co-fermentation with milk kefir grains and SCOBY, some organic acids such as lactic acid, acetic acid, citric acid, isovaleric acid, and butyric acid, which presented the following concentrations, respectively, of 24.39 mg/mL, 25.21 mg/mL, 5.77 mg/mL, 4.36 mg/mL, and 67.33 mg/mL, were synthesised by the artisanal cultures [
12]. Therefore, the lactic and citric acids were not identified in the optimised fermented product’s composition obtained by fermentation of the formulated medium with a multiple starter culture, based on WKG and SCOBY microbiota; the result can be attributed to the synergistic functionality of the consortia in tested conditions, in correlation with the chemical composition of the fermentation substrate.
3.3.2. Content of Polyphenols and Flavonoids
The major bioactive compounds identified in the product obtained in optimised conditions were caffeic acid, 255.64 μg/mL; rutin trihydrate, 568.93 μg/mL; and epicatechin, 1135.69 μg/mL, whereas the caffeic acid was found in a lower concentration in the control, respectively, 16.80 μg/mL, this bioactive compound being specific to black tea (
Table 9). Gallic acid and isorhamnetin, ferulic, and chlorogenic acids were present in smaller concentrations. Some compounds have been identified by Vázquez-Cabral et al., 2017, in a kombucha beverage, e.g., myricetin, 0.184 mg/L; gallic acid, 54.396 mg/L; caffeic acid, 16.213 mg/L; chlorogenic acid, 0.539 mg/L; epicatechin, 142.62 mg/L; and rutin, 4.245 mg/L. Our experimental data were confirmed by other results from similar works, that reported, in a fermented product with WKG, compounds such as chlorogenic acid, caffeic acid, tannins, vitamins C and D, glucosides, and various enzymes including lipase, amylase, and protease [
34].
Previously, in our research regarding co-fermentation with SCOBY and milk kefir grains, in the sample obtained under optimised conditions, several compounds were quantified: gallic acid ≅ 71 μg/mL, epicatechin ≅ 1063 μg/mL, caffeic acid ≅ 315 μg/mL, quercetin ≅ 18 μg/mL, apigenin ≅ 0.22 μg/mL, and isorhamnetin ≅ 3 μg/mL [
12].
Following the statistical and mathematical modelling analysis, an FP with improved bioactive properties was obtained. In the tested biotechnological conditions, the main independent variables with an influence on the quality of the FP turned out to be the concentration of tea, the fermentation time, and the concentration of raisins. Thus, the optimised fermentation conditions were: (i) composition of the medium: 3.52% (w/v) raisins, 1.0% (w/v) black tea, 5% (w/v) sugar in sterilised tap water; (ii) inoculum: 0.2% (w/v) lyophilised culture of WKG and 0.2% (w/v) lyophilised culture of SCOBY; and (iii) fermentation process: aerobic conditions, in a stationary system, at a temperature of 30 °C, for 5 days.
According to these biotechnological conditions, the obtained FP presented a high acidity potential of 375.83 °Th, and a 3.25 pH value. The organic acids were also highlighted in different concentrations; acetic—8.72 mg/mL, butyric—45.81 mg/mL, isovaleric—0.88 mg/mL, respectively; polyphenolic compounds such as phenolic acids: caffeic—255.64 μg/mL, gallic—39.68 μg/mL, ferulic—0.36 μg/mL, and chlorogenic—0.25 μg/mL; and flavonoids derived from quercetin: rutin trihydrate—568.93 μg/mL, isorhamnetin—11.94 μg/mL, and epicatechin—1135.69 μg/mL. The presence of these compounds demonstrates the functional potential of the FP.