Abstract
Meat may contain natural, spoilage, and pathogenic microorganisms based on the origin and characteristics of its dietary matrix. Several decontamination substances are used during or after meat processing, which include chlorine, organic acids, inorganic phosphates, benzoates, propionates, bacteriocins, or oxidizers. Unfortunately, traditional decontamination methods are often problematic because of their adverse impact on the quality of the raw carcass or processed meat. The extended shelf-life of foods is a response to the pandemic trend, whereby consumers are more likely to choose durable products that can be stored for a longer period between visits to food stores. This includes changing purchasing habits from “just in time” products “for now” to “just in case” products, a trend that will not fade away with the end of the pandemic. To address these concerns, novel carcass-decontamination technologies, such as ozone, high-pressure processing and cold atmospheric plasma, together with active and clean label ingredients, have been investigated for their potential applications in the meat industry. Processing parameters, such as exposure time and processing intensity have been evaluated for each type of matrix to achieve the maximum reduction of spoilage microorganism counts without affecting the physicochemical, organoleptic, and functional characteristics of the meat products. Furthermore, combined impact (hurdle concept) was evaluated to enhance the understanding of decontamination efficiency without undesirable changes in the meat products. Most of these technologies are beneficial as they are cost-effective, chemical-free, eco-friendly, easy to use, and can treat foods in sealed packages, preventing the product from post-process contamination. Interestingly, their synergistic combination with other hurdle approaches can help to substitute the use of chemical food preservatives, which is an aspect that is currently quite desirable in the majority of consumers. Nonetheless, some of these techniques are difficult to store, requiring a large capital investment for their installation, while a lack of certification for industrial utilization is also problematic. In addition, most of them suffer from a lack of sufficient data regarding their mode of action for inactivating microorganisms and extending shelf-life stability, necessitating a need for further research in this area.
1. Introduction
Meat is high in protein, vitamins, and minerals, and it is one of the world’s most popular foods. Because of its intrinsic (nutrients, water availability, and pH) and extrinsic (transportation, processing, and storage) characteristics, meat is extremely susceptible to the development of pathogenic and spoilage microbes, for instance, Campylobacter spp., Escherichia coli, Salmonella spp., Staphylococcus aureus, lactic acid bacteria, and Pseudomonas spp. To guarantee food safety and conformity with quality requirements, all these microorganisms must be eliminated throughout industrial processing [1]. But in recent years, the safety of ready-to-eat (RTE) meats has been evaluated due to reported outbreaks that are associated with their consumption. During the repackaging of pasteurized meats, the core of the issue lies in post-process microbial contamination. Poultry and livestock producers can reduce the number of Salmonella (accounting for 31% of foodborne pathogenic deaths) that occur in animals before and during slaughter [2]. Besides, Listeria spp. grow during prolonged storage even at refrigeration temperatures (2–4 °C) [3]. This pathogen is sensitive to normal cooking, but it may contaminate the meat products after heating when exposed to the contaminated environment during cutting, slicing, and repackaging [4]. L. monocytogenes is of particular concern to meat and poultry products because it can grow in both raw and cooked meat [3]. This psychotropic Gram-positive pathogen causes a severe invasive disease called listeriosis. L. monocytogenes not only survive under a wide range of temperatures (1–45 °C) and pH (4.3–9.4), but it can also grow with water activity to a value of 0.92 and above. Furthermore, it can tolerate undesirable environmental conditions such as low-oxygen conditions, nitrite, and high salt content [3]. Food industries are putting efforts towards minimizing such post-process contamination and growth of pathogens by developing hurdle technologies [5]. Similarly, S. aureus can survive heat treatments and again can contaminate meat after cooking. Besides, the pre-and postslaughtering sources of S. aureus contamination include feed, feces, feathers, air, scald water and defeathering machines [6]. S. aureus has become a threat to public health because it can easily adapt to become methicillin-resistant S. aureus (MRSA), even during selective antimicrobial pressure, consequently causing staphylococcal foodborne illness that may lead to MRSA infection [7]. This opportunistic pathogen can grow in a wide range of temperatures, pH, and sodium chloride concentrations of up to 15% [8]. Raw and processed meat are the major food sources associated with food poisoning caused by S. aureus. The conventional techniques to evaluate the microbial safety of meat (i.e., culturing and biochemical testing) are time-consuming and labor-intensive [8].
Other thermal processing methods such as hot water and steam pasteurization [9], and chemical methods, for instance, lactic acid and sodium benzoate [10], trisodium phosphate and sodium hypochlorite [11], potassium sorbate [12], chlorine dioxide, and peroxyacetic acid [13], have been applied to reduce the bacterial counts in meat. For instance, Manzoor et al. [14] evaluated the effect of lactic acid spray (2–4%) on the microflora and shelf-life of buffalo meat displayed under modified atmospheric packaging. The aerobic plate count of sprayed carcasses and steaks was significantly lower than the unsprayed controls. Similarly, the bactericidal activity of lactic acid, levulinic acid, and sodium dodecyl sulfate was determined individually and in combination against Shiga toxin-producing E. coli (STEC) in pure culture conditions [15]. Results showed that the use of 3% lactic acid for 2 min in pure cultures reduced E. coli O26: H11, O45: H2, O111: H8, O103: H2, O121: H2, O145: NM, and O157: H7 populations by 2.1, 0.4, 0.3, 1.4, 0.3, 2.1, and 1.7 log CFU/mL, respectively. While the treatments of 0.5% levulinic acid, plus 0.05% sodium dodecyl sulfate, for less than 1 min reduced the populations of all STEC strains to undetectable levels [15]. In general, lactic acid concentrations less than 5% have not proven to be effective against Campylobacter in the form of a spray wash [16,17], even though levels of just 2% produced significant Salmonella reduction compared to other treatments [18]. The increased levels of to up to 8% caused considerable deterioration of the appearance of the carcasses, although the use of high acid concentration was beneficial for reducing the numbers of Campylobacter [16]. Changes in the texture and nutritional components may occur in meat owing to such processes [19,20]. In addition, chemical residues on meat surfaces cause health problems [21]. In the past, the poultry industry utilized 0.5–1 ppm chlorine and ice with a circulation system to lower chicken carcass temperature and bacterial load in the gizzard and intestine during the chilling process. This approach, however, may create cross-contamination in chiller tanks due to cycled poultry water. Chlorine and organic materials may react to generate halogenated organic compounds like chloroform, which relates to bladder and rectal cancer in humans. While considering the limitations and health concerns of chemical antimicrobial agents, it is necessary to seek other disinfectants or nonthermal technologies, such as ozone [22], high-hydrostatic pressure (HHP) [23,24], and cold plasma (CP) [25], as alternatives. Ozone gas, for instance, is one of the most potent oxidants known (for its use as a bactericide) because it can attack the cellular membrane of bacterial cells, leading to the lysis of cell structure and damage of DNA and proteins [26]. On the other hand, HHP, as a food preservation technology used for short-term treatment under high pressure, replaced the utilization of chemical preservatives or high temperatures [27]. Similarly, CP had been identified as a potential source of nitrite and its application in the meat industry as plasma-activated water is a great and efficient way of meat curing [28]. This review covers these technologies and their recent applications as nonthermal decontamination approaches for various meat products.
2. Nonthermal Decontamination Technologies
2.1. Ozonation
In recent years, ozone (a naturally occurring water-soluble triatomic gas that can act as a strong oxidizing agent) has been of great interest to the processing industry. Bacterial inactivation through cell wall disruption, or lysis by ozone, is faster than other disinfectants that require time to invade the cell membrane [29]. It is, therefore, a very effective germicide against viruses, bacteria, and spores. The two mechanisms of inactivation include: (i) sulfhydryl group and amino acids of enzymes, proteins, and peptides oxidized to smaller peptides and (ii) polyunsaturated fatty acids oxidized to acid peroxides, resulting in cell death [30]. The effect of ozone treatment operating conditions on several microorganisms’ reduction is presented in Table 1.
Table 1.
Ozone applications to decontaminate meat and meat products.
The significant oxidative properties of ozone justify its use as a decontaminating agent as an alternative to conventional agents (50% more effective than chlorine) [34]. It is highly efficient in killing viruses, bacteria, and protozoa within a short contact time. Figure 1 shows the action mechanism of ozone imparting decontamination activity. Ozone has an oxidative potential of 2.07 V, which is nearly double the oxidizing potential of chlorine (1.36) and greater than the efficacy of peroxyacetic acid (1.81) [34]. The exclusion of heat generation during ozone treatment makes it adaptable for heat-sensitive foods [35]. The threshold limit of ozone exposure has usually been calculated as 8 h/day at 0.1 ppm (0.2 mg/m3). However, its oxidizing power may prove toxic for humans depending upon the exposure length and level of concentration (0.1–0.3 ppm) [29]. Since all the consumer demands are fulfilled by ozone treatment, it can therefore be regarded as a “greener” additive. Furthermore, no specific guidelines for foodstuff related to the dosage of ozone are given, and it can thus be used in compliance with current industry standards of good manufacturing practice [36].
Figure 1.
Schematic presentation of decontamination using ozone.
Commercially, ozone is applied for industrial waste deodorization and drinking water disinfection. However, its food application has increased since 1997, when the Food and Drug Administration (FDA) designated it as generally recognized as safe (GRAS). In December 2001, the USDA’s Food Safety Inspection Service (FSIS) approved ozone as a suitable and safe ingredient used for the treatment of ready-to-eat (RTE) meat and poultry products just before packaging [37]. Ozonation safely oxidized the contaminants without affecting their quality and left no residues behind [38]. It is an ecofriendly approach to disinfecting a wide range of materials and replacing other chemical disinfectants, such as chlorine, salts, and acids [33]. Although many researchers have proposed that ozonized water effectively improved the chemical properties and safety of meat, there are, however, no specific guidelines for its usage [32].
Gaseous ozone provides an advantage over aqueous ozone by invading pathogens residing in inaccessible places [39]. According to Giménez et al. [33], the gaseous ozone pulses (duration ranging between 5 and 10 min) effectively control microbial flora in beef every 30 min for 5 h using 280 mg/m3, whereby these treatments enacted the reduction (of >1 log) of LAB, mesophilic, and Enterobacteriaceae. Furthermore, this reduced the inoculated L. monocytogenes (102 CFU g/tissue) to below the detection limit and restricted its growth for 16 days at 4 °C. However, ozone treatment intensities of >58.66 mg/min in beef samples with a concentration of 286 mg/m3 are harmful concerning lipid oxidation and surface discoloration. Similarly, more than 10 min of exposure results in rancidity and color loss. In addition, ozone is a nonradical derivative of ROS (reactive oxygen species), which initiates oxidation reaction in foods. The production of free radicals is closely coupled to myoglobin oxidation. Similar results were previously demonstrated by Muhlisin et al. [31].
In chicken and duck breast, gaseous ozone (10 × 10−6 kg O3/m3/h) suppressed coliforms, aerobic, and anaerobic bacteria effectively. However, oxidation by ozone action led to the irreversible damage of cellular proteins and fatty acids in the cell membrane [31]. In addition, continuous exposure to ozone gas might increase oxygen generation due to ozone degradation. Chicken breast meat showed acceptable thiobarbituric acid reactive substances (TBARS) values until up to 3 days, while duck meat TBARS values increased with undesirable browning. According to the authors, ozone and other ROS are powerful oxidants that induce myoglobin and lipid oxidation. Metmyoglobin is produced as a result of myoglobin oxidation, which leads to meat discoloration, i.e., lower redness. Furthermore, ozone oxidizing activity increases rancidity and modifies surface color, affecting red meat quality [31]. Ozone can decontaminate and protect meat surfaces against microbial spoilage. For instance, turkey breast meat treated with ozone (1 × 10−2 kg/m3, for up to 8 h) reduced 2.9, 2.3 and 1.9 log CFU/g of total aerobic mesophilic bacteria, Enterobacteriaceae, and yeast and mold, respectively [32]. Furthermore, the increased ozone treatment time enhanced the number of carbonyls, as well as the cooking yield and water-holding capacity, of turkey samples. It can be assumed that after ozonation, structural changes of protein increased both of these properties owing to the amount of water stored in both cooked and raw meat, as this is closely related to the proteinaceous substances in tissues. Probably, a thin layer forms on the meat surface with this restricting water loss due to the protein denaturation caused by pH reduction. In addition, a partially denatured protein film layer (rich in connective tissue) could result in lighter colors on meat surfaces. Recent trends in packaging showed a delay in meat spoilage that involves the combination of nonthermal treatment with vacuum or modified atmospheric packaging using the plastic materials alone or in combination. Gertzou et al. [29] used 2–10 mg/L ozone to treat fresh vacuum packaged chicken legs for 16 days at 4 °C. According to the authors, the lower concentration of ozone (5 or 10 mg/L) for 1 h resulted in a 0.5–1.0 log reduction of Pseudomonas and a total viable count when combined with vacuum packaging, whereas an increase in the intensity of gaseous ozone up to 10 mg/L resulted in >1.0 log cycles to the population of Enterobacteriaceae, lactic acid bacteria, and yeast and molds. Moreover, the shelf-life of vacuum-packaged ozonated chicken legs was extended to 6 days in comparison to single vacuum packaging. However, the physicochemical parameters noticeably varied depending on the intensity of the ozonation and storage period. In contrast, Zouaghi et al. [30] investigated that 0.6 ppm for 10 min was the best ozonation condition for maintaining the acceptable color, texture, and sensory quality of dried chicken breast fillets stored in modified atmosphere packaging with 80% N2 and 20% CO2 gas combination at room temperature.
Cantalejo et al. [22] used the hurdle approach to preserve raw meat products by combining ozone and freeze-drying. However, the microorganisms’ growth ceased for a longer period in a well-lyophilized product due to lower water activity and residual humidity (<10%). Ozone treatment (0.6 ppm for 10 min) combined with lyophilization reduced total aerobic mesophilic bacteria (6.8 log CFU/g) and lactic acid bacteria counts (4.77 log CFU/g) with an extended shelf life of 8 months. Nevertheless, increasing ozone treatment intensity (concentration and time) decreased the aerobic mesophilic counts significantly. In contrast, four-month shelf-life stability was obtained for the lyophilized samples (alone). Furthermore, 0.4 ppm ozonation showed a negative effect on the chicken meat sample by increasing both chewiness and hardness, while lyophilized samples were susceptible to oxidation when stored in undesirable conditions, producing unwanted organoleptic characteristics [22]. These findings introduced the need for a suitable packaging hurdle for ozonated freeze-dried samples.
The innovative nonthermal ozonation method is beneficial as it is cost-effective, chemical-free, and eco-friendly, as well as easy to use. However, ozone application in the meat industry is challenging because of its strong oxidative power, which might cause damage to the meat’s cellular proteins and fatty acids. Moreover, ozone is quite unstable, with even exposure to light potentially degrading it; hence, it cannot be stored [40]. Furthermore, ozone requires on-site generation, thus cutting the cost of control of chemical production. Ozone is water-insoluble; special mixers are therefore required to solubilize it, which also limits ozone application for the surface disinfection of fresh fruit and packaged food compared to microbial inactivation within the food samples. Furthermore, in comparison to other disinfection processes, the installation of ozone technology is highly complicated and demands a large capital investment. All these disadvantages limit ozone application in food industries. For that reason, further research is needed to overcome these limitations, as well as expand ozone technology utilization in the food industry.
2.2. High Hydrostatic Pressure (HHP)
HHP is a major trend in the food industry nowadays in terms of clean label technology. It is the most modern method of increasing the shelf stability of food products [41,42]. HHP is a response to the challenges faced by the industry and provides a competitive advantage, which is undoubtedly worth implementing sooner rather than later. According to Lee et al. [43], global revenues from the high-pressure food protection (i.e., HHP) market amounted to USD 1055 million in 2019 and will reach USD 2123 million in 2025, with a compound annual growth rate of 12.34% from 2021–2025. HHP can achieve food safety, inactivate pathogens, such as Salmonella, Listeria, and E. coli, and prevent recontamination, seeing as the packed product is virtually impossible to recontaminate. HHP reduces microorganisms or eliminates them and/or reduces chemical preservatives. Table 2 summarizes the range of parameters used in HHP to decontaminate meat and meat products. In general, HHP (a single step at 86,000 psi for 3 min) as a clean label (no preservatives) technology was able to effectively double the shelf-life of meat products, with the control product lasting for about 30 days compared to 60 days for the HHP product, concerning pathogen control.
Table 2.
HHP applications to decontaminate meat and meat products.
Although the microbiological quality of poultry meat depends on several critical factors such as the physiological status of an animal, temperature, and other conditions during slaughter, HPP (for 10 min at 500 MPa) inhibited Salmonella ser. Enteritidis during 12 °C storage (0.48 log CFU/g) and extended the shelf-life of the chicken meat by 6 to 12 days [44]. Moreover, the population of Salmonella ser. Enteritidis remained below or near the detection limit during storage at 4 °C. According to the authors, the inactivation of Salmonella in HHP-treated samples was highly related to the product (raw material), as well as to the strains of Salmonella being inoculated. As compared to the control samples, HHP-treated samples showed unpredictable changes in the distribution and survival of the Salmonella strains at different inoculum levels and storage temperatures [44]. These results highlighted a potential mechanism involving the ecological modification of the food microbiota via different treatment conditions, which is crucial for designing and applying a new or different technology in the food industry.
HHP (applied for 5 min at 400 MPa and 1 min at 500 MPa) not only lowered Salmonella spp. (>3 log units) populations in frozen fillets of chicken but also improved the color and texture profile, as compared to the control samples [45]. However, HHP at increased pressure (600 MPa) flattened and deformed the cells while increasing the holding times (5 min) and elongating the cellular tissues. Although changes in the textural profile of meat depend on the protein system, rigor state, and processing parameters (i.e., temperature, pressure level, and time), researchers have observed an increase in firmness and work area for the HHP-treated cooked chicken breast fillets, as compared to the control [45]. Additionally, no significant differences were found between Salmonella spp. counts for pressurized samples treated for 1 and 3 min and among the treatments of 5, 7 and 9 min, which indicated the fact that HHP treatments quickly destroy sensitive cells, while the remaining cells produce stress adaptation and higher resistance [45].
The surface and interior of HHP-treated ham (applied for 10 min at 450 MPa or 5 min at 600 MPa) depicted a 2 and 3 log units reduction in L. monocytogenes populations, respectively, despite the varying levels of water activity [66]. However, authors observed that the effectiveness of HHP treatments (at 600 MPa for 5 min) against L. monocytogenes was influenced by the physicochemical properties of the food matrix, such as lower water activity, which diminished the antimicrobial impact of HHP. The microbial groups which are adaptive to low water activity and high salt content will survive during the ripening of dry-cured ham. According to the authors, low water activity in dry-cured ham can shield microorganisms and reduce the decontamination efficacy of HHP [66]. In addition, the HHP treatment of fresh ground chicken meat for 10 min at 350 MPa, in conjugation with 0.75% carvacrol (essential oil extract), inactivated L. monocytogenes and Salmonella to 1 log unit at 4 °C [46]. Furthermore, selective, and nonselective agar plate counts were compared to examine HPP-induced bacterial injury and its recovery, which showed significant results for the counts of HPP-treated Salmonella (i.e., 1–2 log difference was found on different growth media). On the other hand, carvacrol inhibited the growth and recovery of the HPP-treated bacterial cells [46].
According to Jiang and Xiong [68], the synergistic effect of antimicrobial agents with postpackage pasteurization by HHP was an effective and economic approach. The combination of HHP (applied for 10 min at 400 MPa and 17 °C) and active packaging technologies (antimicrobial films), along with cold storage (6 °C) against L. monocytogenes strains in cooked ham, was a successful alternative to conventional thermal treatments [67]. It should be noted that the intensity of treatment had a great effect on the treatment’s success. In terms of microbial inactivation, L. monocytogenes had recovered from the damage induced by 400 MPa for 20 min during cold storage in dry-cured ham. The damage that occurred to the membrane was, however, significant at 600 MPa for 5 min [69].
Similarly, HHP at 500 MPa for 10 min reduced Pseudomonads, S. Enteritidis, Brochothrix thermosphacta, Enterobacteriaceae, lactic acid bacteria, and yeast/mold populations during various storage conditions (4–12 °C) for 2–6 days [44]. In emulsion-type sausages (supplemented with 1% vinegar stored for 5 weeks), 500 MPa HHP treatment for 12 min for a clean-label substitute of NaNO2 reduced C. perfringens vegetative cells and spores by 4.8 logs and 2.8 log, respectively [64].
Furthermore, combining biopreservation technologies with high pressures can substitute the use of food preservatives. For instance, a mild HHP (for 5 min at 300 MPa and 10 °C), lactic acid bacteria (Pediococcus acidilactici, HA-6111-2) and bacteriocin (bacHA-6111-2) combination on traditional Portuguese RTE sausage (Chouriço de carne), extended the refrigerated storage by controlling the food microbiota [65]. Results showed an increased lower cell count (~0.4 log CFU/g) in HHP slices. According to the authors, fat content can act as a baroprotective for microbial cells. However, pressure can also disrupt fat globules, which release more viable cells and more bacterial cells, becoming visible on the plate media [65]. HHP with bacteriocin technology was used to enhance the already applied hurdles (e.g., high salt concentration) to help manufacturers control the microbiota during extended refrigerated storage. A few minutes of exposure to a pressure of up to 6000 bars is sufficient to inactivate bacteria (including E. coli and Salmonella), mold, fungi, and other dangerous pathogens, while not interfering with the structure of the product itself and eliminating the need to add unnecessary preservatives. For instance, HHP treatment (for 5–10 min at 100–300 MPa) of chicken breast meat reduced E. coli 3014, Salmonella spp. 3064, and L. monocytogenes ATTC 23,074 populations by 3.0–5.3 log units [70].
2.3. Cold Plasma (CP) Technology
CP is among the emerging decontamination technologies that preserve food at ambient or sublethal temperatures and is being extensively explored for application in raw and processed meat products. CP is produced by exposing gas (air or any gas mixture) between electrodes to generate a very high strength of an electric field by using dielectric barrier discharge (DBD), radio frequency, and microwave power sources. The ionized gases consist of chemically reactive species, such as positive and negative ions, radicals, electrons, excited and neutral molecules, ultraviolet photons, and visible light [71]. Chemical bonds are split by these antimicrobial active species, with charged particles present in the biomaterials, which initiate various biochemical reactions leading to the death of microorganisms. In particular, reactive nitrogen species (RNS) and reactive oxygen species (ROS), along with hydroxyl radicals, ozone, singlet oxygen, hydrogen peroxide, superoxide anion, hydroperoxyl, nitrogen dioxide radical, nitric oxide, peroxyl, alkoxyl, alkylperoxynitrite, peroxynitrous acid, and peroxynitrite are active antimicrobial agents that injure or kill microbes during direct contact via reacting with various macromolecules present in the bacterial cells [72]. Figure 2 shows a schematic representation of the cold plasma sterilization of bacterial cells.
Figure 2.
Effect of CP sterilization on a bacterial cell.
Additionally, in the bacterial cell wall, the colliding reactive species react with lipopolysaccharide and peptidoglycan, which breaks chemical bonds and reacts with intracellular substances by entering the cytoplasm [72]. Consequently, it induces DNA damage, photodesorption, and lipid peroxidation. According to Chaplot et al. [73], atmospheric CP reduced 5.3 log CFU/cm2 Salmonella typhimurium in poultry meat. Similarly, Choi et al. [74] reported a 1.5 log reduction of E. coli O157: H7 and more than a 1 log reduction in L. monocytogenes of pork after CP jet treatments (20 kV for 0–120 s). Stratakos et al. [75] achieved 0.9 and 1.82 log CFU/cm2 reductions of E. coli levels using CP jet (6 kV, 20 kHz, 99.5% helium, and 0.5% oxygen) after 2 and 5 min, respectively, in raw beef. Furthermore, the sub-lethally injured cells were unable to recover and eventually died during unfavorable cold storage conditions (4 °C). Similarly, Gök et al. [28] applied CP treatments (for 180 and 300s) to reduce S. aureus (from 5.78 to 0.85 log CFU/cm2), L. monocytogenes (5.71 to 0.83 log CFU/cm2), total aerobic mesophilic bacteria (1.41 log CFU/cm2), and yeast-mold counts (1.66 log CFU/cm2) in pastirma (dry-cured beef product) samples. CP treatments (at 1 MHz and 2–3 kV for 30–180 s) were applied to chicken skin and breast fillets and reduced Campylobacter jejuni, ranging from 0.78–2.55 log CFU/cm2 (using argon as feed gas) to 0.65–1.42 log CFU/cm2 (using air) [76]. According to the authors, ionized argon has a high electron density, thus generating more antimicrobial reactive species. Furthermore, increased exposure time significantly led to a higher reduction of C. jejuni. However, CP raised the temperature on the surface of the treated samples (i.e., 61 °C), which could be another reason for the higher decontamination. The effects of CP on different types of meat and meat products contaminated with microorganisms at different operating conditions are listed in Table 3.
Table 3.
CP applications to decontaminate meat and meat products.
The efficiency of a treatment depends on a variety of factors including CP device, microorganism composition and initial levels, and food type [92]. Sometimes, CP treatment activated a detoxification system, in which proteins interact with the CP-reactive species and have a decreased inactivation rate [93]. For instance, Benecke et al. [91] observed a 0.3 log reduction in S. typhimurium, whereas the bacterial counts of L. monocytogenes and E. coli. remained unchanged after CP treatment (0–120 s) in mortadella-type sausage slices. It was established that S. typhimurium was more sensitive to CP treatment than E. coli, and L. monocytogenes, being a Gram-positive bacterium, has a thicker outer membrane than Gram-negative S. typhimurium. CP reactive species can easily diffuse through the thinner cell wall of Gram-negative bacteria and possess stronger antimicrobial effects. Furthermore, it was revealed that 120 s of CP treatment reduced more L. monocytogenes (6.58–6.25 log CFU/g) and E. coli (5.63–5 log CFU/g) compared to a 30 s treatment over 21 days of storage. One suggestion was to use a higher power CP device for higher electron and ion density, as well as ultraviolet photons. Because high initial cell counts resulted in several clumps of bacteria, which then supposedly protected each other against CP treatments in synergy with the protein (13%) and high fat (20%) content of the mortadella-type sausage slices. The authors of [94] demonstrated the impact of atmospheric DBD-CP for inactivating four test strains (i.e., S. aureus, two E. coli strains, and L. monocytogenes) in vacuum-packaged and nonpackaged beef longissimus samples, over a 10-day vacuum period, and a subsequent 3-day period of storage in aerobic conditions. Results indicated a more than 2 log reduction in the bacteria without affecting the integrity of polyamide-polyethylene packaging film. Moreover, the low intensity of CP treatment works better to reduce bacterial numbers compared to high-power treatment.
The use of CP technology for the quality and safety of meat and meat products, including pork, chicken, and beef, is a recent concept [95]. This is due to the potential of CP to inactivate a broad range of microorganisms effectively, including biofilms, spores, and even some viruses in foods. Misra et al. [96] reviewed the greater attention of the meat industry towards the potential application of CP technology regarding effective decontamination techniques. CP has several benefits in poultry processing and can work with other hurdle approaches, such as controlled packaging [97]. This technology has a distinct approach to packaging, among the various possible configurations, which consists of ionized gas (air or a modified gas) and the food product in a sealed package being exposed to a strong electric field [98]. CP produces reactive species at high voltage (>10,000 kV) in the packages, having antimicrobial, fungicidal, and viricidal effects. For instance, UV-induced DNA modification and charged particles ruptured the bacterial cell membrane due to strong electrostatic forces [99].
Moutiq et al. [80] used atmospheric CP treatments (at 100 kV) on chicken breast samples to achieve a 2 log CFU/g reduction in natural microflora within 5 min of treatment. According to the authors, ROS and RNS were responsible for reducing the microbial count. Furthermore, the shelf-life study (24 h) exhibited 1.5, 1.4 and 0.5 log lower populations of mesophiles, psychotropic, and Enterobacteriaceae, respectively, in CP-treated samples in comparison to control samples. Similarly, Lee et al. [100] reported that the total aerobic bacterial count was reduced by 1.2 log CFU in chicken breasts when 5 min of plasma treatment was applied using a flexible thin layer DBD plasma set-up. In-package atmospheric DBD-CP had a great effect on the microbial safety of chicken breast meat. CP (at 70 kV) reduced more than 90% of the inhibition of psychrophilic and foodborne pathogens; however, when treatment time extended beyond 60 s, this resulted in overall paler breast meat [81]. According to the authors, electron-driven ionization and dissociation caused micro discharge and a breakdown of gas molecules and/or reactive radicals. In-package ozone could be another attribute for microbial inactivation, despite charged particles, ions, radicals, reactive gas species, and radiation [101].
The in-package CP system involves treatments within sealed packages, which prevents the product from post-process contamination. The composition of gas inside the package is another critical factor influencing the antimicrobial efficiency of CP treatment. In a study regarding ham, the authors of [89] concluded that modified atmosphere gas compositions, ham formulation, treatment time, and post-treatment storage (1 and 7 days at 4 °C) affect the reduction of a five-strain cocktail of L. Monocytogenes, along with causing changes in the quality of the ham subjected to in-package CP treatment. They achieved a 2 log (CFU/cm2) reduction in L. monocytogenes after treatment and a more than 6 log reduction after 7 days of post-treatment storage, regardless of ham composition. Similarly, chicken fillets were packaged in food trays (filled with modified gas or air) and exposed to in-package CP (80 kV for 180 s). Results indicated fewer microbial counts (mesophiles, psychrophiles, and Pseudomonas spp.) in the treated samples filled with modified gas (<3.5 log CFU/g) compared to the treated samples filled with air (>6 log CFU/g) and control samples (<4 log CFU/g). It was also established that psychrophiles (especially Pseudomonas) constituted major spoilage bacteria on the surface of fresh chicken meat in either air or high oxygen modified atmospheres during storage at 4 °C [78]. Furthermore, the ozone level was three times higher in the modified atmosphere than in the air. Besides, inside the packages, voltage increases from 55 kV to 80 kV caused increasing ozonation but had no effects on the microbial populations (mesophiles or psychrophiles).
Wang et al. [102] indicated that an increase in treatment time (>3 min) further enhanced the antimicrobial efficacy of CP-treated air-packed raw chicken meat. Zhuang et al. [82] recommended modified atmospheric packaging (containing 60% CO2 and 35% O2) before CP treatment (for 60 s at 60 kV) in chicken breast meat (under refrigerated storage). The results demonstrated an increase in ozone generation at 60 kV compared to 80 kV. This strengthens the hypothesis that the effect of oxygen content on ozone formation in CP packages depends on package configuration, voltage, and treatment time. It was also established that increasing the oxygen content (from 35 to 90%) resulted in increased psychrophilic counts (from 5.5 log to >7.0 log) on raw meat. However, increasing oxygen content (>35%) in packages or increasing CP treatment voltage might not always benefit the in-package CP-based antimicrobial treatments.
Recently, in-package DBD-CP at 24 kV for 3 min proved to be a promising nonthermal technology for inactivating natural mesophilic aerobic bacteria (0.7 log CFU/cube), Salmonella (1.4 log CFU/cube), and Tulane viruses (1.1 log PFU/cube) in chicken breast cubes [85]. Furthermore, the increasing voltage from 22 kV to 24 kV led to a noticeable increase in the Salmonella inactivation level. In addition, 4 °C post-treatment storage (21 days) reportedly enhanced the microbial inactivation efficacy (0.7–0.9 log CFU/cube) of CP treatment. According to Lee et al. [85], within closed containers, reactive species diffused into food tissues and controlled microbial growth during storage. During storage, hermetic sealing is involved, ensuring more substantial microbial growth inactivation in the packed food. Similarly, in-package DBD-CP treatment (39 kV for 3.5 min) reduced E. coli O157:H7 (3.9 log CFU/cube), Salmonella (3.7 log CFU/cube), L. monocytogenes (3.5 log CFU/cube), and Tulane virus (2.2 PFU/cube) in boiled chicken breast cubes [83].
Another study found that in-package atmospheric DBD-CP (at 220 V and 60 Hz for 0.3–2.5 min) caused a 1.7 log CFU/sample Salmonella reduction in a boiled chicken breast, while the D-value increased (from 0.2 to 1.3 min) with the increase in the initial inoculum concentration (from 3.8 to 5.7 log CFU/sample) [84]. In a similar study, high-density cells (pure culture) induced a protective effect, suggesting that Salmonella could be resistant to CP (for 1 and 3 min). Interestingly, with increasing CP treatment time (up to 6 min), the reduction of Salmonella increased [73]. However, the edible-film coating and shaking of the product induced better results in terms of uniform microbiological decontamination, color, and a smoother surface of chicken breast meat cubes in salad products [84].
The prolonged refrigerated storage of grounded meat increases lipid oxidation and microbial populations. Natural antioxidants such as essential oils are preferable for use in meat as an alternative to synthetic preservatives, like butylated hydroxyanisole, tertiary-butyl hydroquinone, and butylated hydroxytoluene. For instance, Gao et al. [86] used 1% rosemary (Rosmarinus officinalis L.) extract on in-package DBD-CP treated ground chicken breast patties. A post-treatment storage study revealed more pronounced microbial populations in the control samples (1.70 log cycles) than in the CP-treated samples for 180 s at 70 kV (1.14 log cycles). Moreover, the physiological profile of the bacterial population can be used as an efficacy indicator of the synergistic rosemary and CP treatment [103]. Similarly, the combination of essential oil marinades (Crocus sativus L., Zataria multiflora Boiss, and Allium sativum L.) and CP treatment not only reduces S. aureus (~>2 log CFU/g) and E. coli (4 log CFU/g), but also helped to maintain stable antimicrobial activities (over 14 days) in breast chicken fillets [79].
Lin et al. [71] preserved fresh poultry meat against the contamination of S. typhimurium by fabricating thyme essential oil/silk fibroin nanofibers (electrospun), and CP treatment was also introduced. CP modified the surface properties of the nanofibers and also enhanced the release of thyme essential oil from the nanofibers. The high antibacterial effect of this treatment reduced the number of S. typhimurium in duck and chicken meat by 6.06 and 6.1 log CFU/g, respectively, in comparison to the control group. This implied that the essential oil increased the electrical conductivity, which induced electrolyte leakage and led to cell membrane damage. Moreover, high-power CP combined with cold storage led to a population reduction of S. typhimurium of 1.85 log CFU/g, whereas L. monocytogenes was reduced by 2.55 log CFU/g, being near or below the detection limit.
On the other hand, the combined effect of peroxyacetic acid (200 ppm) and CP treatments reduced Salmonella populations in poultry meat. CP increased the concentration of reactive species such as H2O2, O, O2, O3, HO2, and OH, which imparted stronger antimicrobial action than the individual treatments. According to the authors, the dose-dependent peroxyacetic acid released active oxygen that disturbed the sensitive sulfur bonds and sulfhydryl within the cell membrane, or disrupted the chemiosmotic function of the cytoplasmic membrane, phospholipid bilayer, and the cell wall [73]. Similarly, a combined CP (0–28 kV for 180 s) and salt (1–3%) treatment reduced L. innocua by 1.75–1.51 log and 1.78–1.43 log (CFU/cm2) during post-treatment storage at 4 °C and 23 °C, respectively [90].
The direct application of CP to unpackaged food currently meets with obstacles, as it is not certified for industrial use as an antimicrobial technology [104]. CP treatments are also limited to sterilized foods because of irregular food shapes, restricted volumes, and different sizes [86]. Moreover, the impact of CP treatments on the physiology, microbiology, and toxicology or allergology of a food matrix remains unclear. There is also a lack of sufficient data on its mode of action to inactivate microorganisms and extend the shelf stability of food. Therefore, the in-package CP technology adaptation with efficient plasma sources requires further studies to develop, formulate, and preserve packaged food [83].
3. Conclusions
The changes caused by the COVID-19 pandemic have forced food producers to reorganize their processes, analyze their priorities, and redesign many products. Innovative technologies are more and more intensively used to provide the highest quality food products to the growing group of conscious and demanding consumers. Current meat disinfection procedures involve the use of various chemical antimicrobial agents. However, the stringency of food regulatory laws is increasing with the implementation of new performance standards for meat processing. Further, meat processors cannot depend upon a single intervention to guarantee the safety of meat products without risking their qualitative characteristics (discoloration, moisture loss, textural changes, and other changes in sensory attributes). It has been investigated and found that nonthermal processing technologies replace thermal processes by efficiently reducing microbial contamination, retaining nutrients and increasing quality. Ozonation, HHP, and CP are only a few of the technologies created for flexibility, power efficiency, economy, and sustainability. To lower meatborne bacterial pathogens, the suitable hurdle approach is that which combines multiple antimicrobial treatments. However, since these technologies suffer from pertinent drawbacks, further research and future investigation are still warranted. Research efforts need to be directed towards obtaining a clearer understanding of their mechanisms of action, as this will pave way for their applicability in various foods treatments and their synergistic incorporation in hurdle technologies. This is due to the fact that although these are clean label technologies, in most cases, depending on the food under treatment, they are not used singularly but alongside other techniques. Moreover, deliberate efforts ought to be carried out in working with national, regional, and global quality and regulatory agencies to ascertain the safety of the technologies for consumers. As much as the clean label technologies are preferred by consumers, some of them are still held as being in a gray area, as it is not yet clear whether they should be generally recognized as safe (GRAS). Furthermore, technological modifications from an equipment point of view are also a necessity to ensure that these technologies are not only cost-effective but that they also require a considerate and affordable investment scheme to be adopted and utilized by the small-scale food processors. This is due to the fact that these are not only the main processors of foods in many countries, especially in third-world countries, but proportionately, they are thought to be the ones available in huge numbers compared to the medium- and large-scale food processors.
Author Contributions
Conceptualization, U.R. and R.M.A.; writing—original draft preparation, U.R. and J.S.C.; writing—review and editing, J.S.C., A.A., S.R., G.M.M., J.M.L., X.-A.Z. and R.M.A.; supervision, X.-A.Z. and R.M.A. All authors have read and agreed to the published version of the manuscript.
Funding
This research received no external funding.
Institutional Review Board Statement
Not applicable.
Informed Consent Statement
Not applicable.
Data Availability Statement
Not applicable.
Acknowledgments
Authors acknowledge financial support from the South China University of Technology and the China Scholarship Council. Thanks to GAIN (Axencia Galega de Innovación) for supporting this review (grant number IN607A2019/01). José M. Lorenzo is member of the HealthyMeat network, funded by CYTED (Programa Iberoamericano de Ciencia y Tecnología para el Desarrollo) (ref. 119RT0568).
Conflicts of Interest
The authors declare no conflict of interest.
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