1. Introduction
Ethylene oxide (EO or EtO) is a commonly used intermediate in chemical manufacturing, with 20 million tons produced worldwide in 2009 [
1]. It acts as a precursor to many products such as plastics, glycols, and ethers [
2]. It is also used as a sterilant for medical items [
3,
4], as it is a very strong disinfectant and leaves no residue, making it a good alternative for steam cleaning on items that may be sensitive to heat. EtO is directly emitted to the air from the aforementioned sources and 174,455 pounds were released into the air in the United States (US) in 2019 [
5]. EtO also results from secondary reactions in the atmosphere. Consequently, the United States Environmental Protection Agency (EPA) has used modeling under its Integrated Risk Information System (IRIS) program to estimate EtO at ambient concentrations of 0.0044 µg/m
3 to 0.144 µg/m
3 [
6]. Measured background concentrations of ambient air range from 0.06 µg/m
3 [
7] to as high as 0.397 µg/m
3 (33 ppt
v to 217 ppt
v) at some National Air Toxics Trends Stations (NATTS) [
8]. EtO exposure causes several acute symptoms, including irritation of mucous membranes, nausea, headache, drowsiness, weakness, and vomiting [
9]. In addition, in 2016 the US (EPA) classified EtO as a human carcinogen based on a review of previous studies linking EtO exposure and cancer [
6].
Due to EtO’s hazardous nature, methods for personal air monitoring of workers potentially exposed to EtO have been implemented by several agencies, such as The US Occupational Safety and Health Administration (OSHA) [
2], National Institute for Occupational Safety and Health (NIOSH) [
10], and the German Social Accident Insurance [
11]. These methods rely on the adsorption of EtO into glass sampling tubes containing carbon coated with hydrobromic acid (HBr). The EtO reacts with HBr to form 2-bromoethanol [
12,
13], which can then be extracted and further derivatized to heptafluorobutyrylimidazole (HFBI) and analyzed by gas chromatography (GC) using an electron capture detector (ECD). Methods using a fiber packed needle [
14] or solid phase microextraction (SPME) fibers [
15,
16] performing on-fiber HBr derivatization have also been developed. In addition, portable GC analysis using direct injection of medical workplace air [
17], headspace analysis of medical devices [
18], charcoal adsorption [
19], and conversion to ethylene glycol using sulfuric acid [
20] have also been developed.
While the methods developed for personal and workplace air monitoring serve their purpose, they are only suitable for the single target analysis of EtO. With the classification of EtO as a carcinogen, the EPA has started to include EtO in its NATTS monitoring [
7]. These stations focus on ambient air in both urban and rural areas of the US, with some stations downwind of EtO emitting facilities and others far removed from emitters. The NATTS testing is focused on a broad range of volatile compounds, which requires sampling and analysis that is less targeted than the HBr derivatization approach.
In this paper we cover a sampling and analysis approach for EtO based on US EPA Method TO-15A [
21], using canister sampling followed by preconcentration-GC-MS. The goal of this manuscript is to provide a method suitable for testing EtO at ppt
v levels, while simultaneously evaluating other common contaminants in ambient air. US EPA Method TO-15 had not seen a revision since 1999; however, it was recently revised to TO-15A in September 2019. The method was revised to address many of the long-standing and common issues associated with TO-15. Some of those short-comings, which are relevant to the current manuscript, include but are not limited to: Relatively long GC run times on non-ideal GC phases and/or column dimensions; a lack of guidance/discussion on proper canister humidity levels, canister fill gases, canister hold times; and how many of the aforementioned variables can result in significant biases for VOC sampling with canisters. The current study will demonstrate that canister humidity and fill gas are especially critical for EtO. A link between the growth of EtO in canisters and overall canister cleanliness, coupled with the use of humid air as a fill gas, is shown in this paper, affecting canister hold times. Potential cleaning strategies are discussed to mitigate these issues and allow for more confidence in low level EtO quantitation.
2. Materials and Methods
2.1. Reagents and Supplies
A 99.5% purity EtO standard was purchased from Sigma-Aldrich (Sigma-Aldrich Corp., St. Louis, MO, USA). The internal standard used was the TO-14A GC-MS Internal Standard/Tuning Mix (Restek Corporation, Bellefonte, PA, USA). Unless otherwise noted, all standards and blanks were made in 6L SilcoCan air canisters (Restek Corporation, Bellefonte, PA, USA) using zero air humidified to 50% relative humidity (RH) using deionized water, matching the suggested fill gas and humidification levels suggested in TO-15A [
21].
The analysis was performed using an Agilent 7890B GC/5977A MS (Agilent Technologies, Santa Clara, CA, USA) using a 60 m × 0.25 mm × 1.4 µm Rxi-624Sil MS GC column (Restek Corporation, Bellefonte, PA, USA). The preconcentrator used was a Markes Unity 2 using an EPA TO-15/TO-17 air toxics cold trap, a Kori-xr water removal unit and a CIA Advantage autosampler (Markes International Ltd., Liantrisant, United Kingdom). MSD Chemstation software version F.01.00.1903 (Agilent Technologies, Santa Clara, CA, USA) was used for GC-MS control and data processing.
2.2. Preconcentration
The initial preconcentrator parameters were based on settings used for a previous TO-15 study [
22]. Optimum temperatures for the flow path, focusing trap, and water removal trap were investigated.
To ensure that there was no breakthrough of EtO in the preconcentrator trap, standards were injected at volumes of 25, 100, 200, 400, and 600 mL at both 538 and 2688 pptv. The EtO response was plotted for linearity, with attention paid to any loss in response at higher volumes that may have indicated the breakthrough volume of the focusing trap had been reached.
2.3. GC-MS Settings
Initial investigations showed that the separation of EtO from interferences was difficult at ambient temperatures, so cryogenic cooling using liquid nitrogen was used to allow lower GC oven temperatures. Two different column phases were investigated: The Rtx-VMS and the Rxi-624Sil MS. The Restek Pro EZGC Chromatogram Modeler was used to generate initial oven temperature ramp rates and column flow rates, with modifications then made to improve critical coelutions.
Optimization of the MS parameters was done to ensure that sufficient scan speed was allowed to properly define all chromatographic peaks. Selected ion monitoring (SIM) was used for the quantitation of EtO to ensure that the desired detection limits were obtained, with the dwell time selected to allow for sufficient signal to noise (S/N) ratio while maintaining enough data points across the peak to properly define it.
2.4. Method Validation
To validate that the method was fit for purpose the instrument was calibrated, a method detection limit (MDL) study was performed, and the instrument was evaluated for precision and accuracy. All standards were prepared in 50% RH air using 6L SilcoCans using gas tight syringes.
Method TO-15A requires that the method detection limit (MDL) be determined following the guidance provided in the US EPA Code of Federal Regulations Part 136 Appendix B [
23], using the standard deviation (SD) of seven replicates near the anticipated detection limit. The SD was then multiplied by the student T value for 99% confidence (3.143) to determine the MDL. The limit of quantitation (LOQ) was taken as three times the MDL.
The precision and accuracy of the method were measured by analyzing 4 separate standard preparations in different canisters. The average recovery and relative standard deviation of the replicates was calculated. All calibrations and quantitative work were done using internal standards.
2.5. EtO Stability
To evaluate the stability and holding time of EtO in canisters, 4 standard replicates were analyzed periodically over the course of approximately 2 weeks. The amount deviated from the original value was calculated. Blank canisters were also evaluated for blank contamination and stability. Lightly used canisters from multiple manufacturers were used, as well as canisters that were contaminated from heavy field use to determine the effect of canister contamination on EtO background. Blanks were evaluated with both humid and dry air, as well as an inert gas (helium) to determine the effects of air and humidity on canister blanks.
4. Discussion and Conclusions
The canister-based sampling approach and preconcentrator-GC-MS analysis method for EtO presented here allows for the fast analysis of complex ambient air samples in under 40 min. US EPA interest in including EtO in existing air sampling shows a need for analysis of EtO and other VOCs in ambient air. Unlike the adsorbent and HBr derivatization approaches commonly used in personal air monitoring methods, this approach allows for the simultaneous analysis of 75 other VOCs in addition to EtO, reducing duplicate sampling, preparation, and analysis of samples. The incorporation of the existing environmental analysis method TO-15A makes this method potentially easy for testing labs to incorporate into their existing testing. This would allow labs performing analysis for the NATTS studies will be able to analyze for EtO and other volatile air compounds using a single method, increasing sample throughput. Furthermore, laboratories may applicate the current method to NIOSH Canister Method 3900 for personal and workplace air monitoring of EtO, as well as the extended range of 75 VOCs demonstrated here [
27]. Detection limits for EtO of 18.2 ppt
v are achievable, with repeatability of 12% RSD between canisters at 500 ppt
v, showing that low level and repeatable analysis of EtO is possible at ppt
v levels. While EtO growth is possible in contaminated canisters, the use of properly clean canisters shows EtO stability in standards for up to 1 week in 50% humid air.
Future work should be directed at better understanding the mechanism behind EtO growth in blank canisters. This would allow for improvements in the proprietary cleaning process, reduced blank contamination and bias at low levels, and a better determination of suitable holding times for EtO in canisters. Given the low levels of EtO found in ambient air by the US EPA, greater confidence in low level EtO measurements will be key in understanding ambient background concentrations in air. Further validation on the TO-15A compounds should be done as well, although extensive work has been done on these compounds under many chromatographic conditions, so it is not expected that these compounds will have any issues being validated to TO-15A standards.