3.2. Modification by Non-Ionic Surfactants
Table 4 shows examples of non-ionic surfactants, hydrophilic–lipophilic balance (HLB) values, alkyl chain length and functional properties of biopolymer-based films. Most of the non-ionic surfactants such as Span, Tween and sucrose ester are used in the preparation of biopolymer-based films [
1,
5,
6]. Span and Tween with high HLB values have slightly shorter alkyl chain-length than low HLB values, whereas sucrose ester that have the same alkyl chain length possess different HLB values (
Table 4). The HLB reveals the attraction of surfactant to water or oil. The HLB values can be calculated via Davies’ method as in the equation below:
HLB = 7 + ∑(hydrophilic group numbers) + ∑(lipophilic group numbers)
For example, Span 40 or sorbitan monopalmitate (chemical structure presented in
Figure 4).
HLB = 7 + ∑(group number of sorbitan) + ∑(group number of CH2 and CH3)
HLB = 7 + (6.8) + (15 x −0.475)
HLB = 7 + (6.8) + (−7.125)
HLB = 6.675
HLB ≈ 6.7
The higher the HLB values are, the larger the attraction to water is and the smaller the HLB values are, the larger the attraction to oil is [
20]. Span 40 has an HLB value of 6.7 which is higher compared to Span 80 which has an HLB value of 4.3, thus, Span 40 was frequently used in the preparation of solution-based films [
5], whereas Span 80 is considered as hydrophobic surfactant, it was utilized in the creation of emulsion-based films [
6]. On the other hand, Tween-20 (has an HLB value of 16.7) and Tween-80 (has an HLB value of 15.0) have also been used in solution- and emulsion-based films, respectively [
6,
16]. The same trend was observed for sucrose ester as well, whereby sucrose ester with high HLB value was utilized in the preparation of solution-based films and vice versa [
1].
Table 4 also shows that Span 40 has modified the FFS of corn starch in the preparation of the corn starch-based films [
5]. The modification by Span 40 improves the functional properties such as water vapor permeability (WVP) and opacity (Op) of the films. The WVP of the films decreases by up to 30% compared to the film without Span 40. This is attributed to the enhancement in the tortuosity factor for mass transport in the corn starch [
5]. In addition, the transparency of the films is slightly decreased by up to 0.8% due to the existence of distributed surfactant aggregates, with a dissimilar refractive index, which increases the light scattering effect. The lower transparency suggests that the films are opaquer. Moreover, the tensile strength (TS) and elongation at break (EAB) of the films decrease by up to 57% and 12%, respectively compared to the film without Span 40. This is because of the creation of an additional anisotropic structure with decreased cohesion forces [
5]. On the other hand, Span 80 modifies the FFE of corn/wheat starch containing essential oil in the preparation of the emulsified corn/wheat starch films [
6]. The modification by Span 80 improves the functional properties such as WVP, EAB and Op of the films. The WVP of the films decreases by up to 17% compared to the corn/wheat starch film. This is attributed to Span 80, which is a hydrophobic surfactant with lower HLB value and cannot interact with water or corn/wheat starch [
6]. Moreover, the EAB of the films slightly increases by up to 7.3% also because of the hydrophobicity of Span 80 which can have less effect on the intermolecular hydrogen bonding within starch–starch, consequently resulting in the increase of EAB. Furthermore, the Op of the films is significantly increased by up to 186% due to the hydrophobicity of Span 80 as well, which cannot lead to uniform structure with corn/wheat starch. However, the TS of the films decreases by up to 26% compared to the corn/wheat starch film. This result proves that Span 80 plays a major impact on the reduction of TS value [
6].
Tween-20 modifies the FFS of kudzu starch in the preparation of the kudzu starch-based films [
16]. The modification by Tween-20 has improved the functional properties such as WVP and EAB of the films. The WVP of the films is slightly decreased by up to 7% compared to the film without Tween-20. The low decrease of WVP is attributed to the inherent hydrophilic property of Tween-20 [
16]. In addition, the EAB of the films is significantly increased by up to 65% due to Tween-20 acted mechanically as plasticizer. However, the TS of the films is decreased by up to 35% compared to the film without Tween-20, this behavior is similar with the high flexibility films [
16]. On the other hand, Tween-80 modifies the FFE of corn/wheat starch containing essential oil in the preparation of the emulsified corn/wheat starch films [
6]. The modification by Tween-80 improves the functional properties such as WVP and Op of the films. The WVP of the films decreases by up to 11% compared to the corn/wheat starch film. The low decrease of WVP is attributed to Tween-80 is a hydrophilic surfactant with higher HLB value and can interact with water or corn/wheat starch [
6]. In addition, the Op of the films has significantly increased by up to 193% due to the hydrophilicity of Tween-80 as well, which can lead to uniform structure with corn/wheat starch. However, the TS and EAB of the films are decreased by up to 28% and 12%, respectively compared to the corn/wheat starch film. This is because Tween-80 interacts with corn/wheat starch which weakens the intermolecular hydrogen bonding, subsequently resulting in the decrease of mechanical properties [
6].
Sucrose ester (S-1570) or sucrose stearate modifies the FFS of tapioca starch/decolorized hsian-tsao gum in the preparation of the starch/gum-based films [
1]. The modification by S-1570 has only improved the functional properties such as WVP of the films. The WVP of the films is decreased by up to 54% compared to the film without S-1570. This is attributed to the hydrogen bonding interaction between starch/gum and polar groups of S-1570, which reduces the number of polar groups free to interact with water molecules [
1]. Nevertheless, the Op of the films is slightly decreased by up to 5.2% due to S-1570 can dissolve in FFS with individual molecules or micelles of the nanometers size and interact with amylose of starch and gum. Additionally, the TS and EAB of the films have decreased by up to 48% and 19%, respectively compared to the film without S-1570. This is because S-1570 has an HLB value of 15, has more hydrophilic functional groups to interact with tapioca starch and hsian-tsao gum and hindered the interaction between starch and gum chains [
1]. On the other hand, sucrose ester (S-1170) modifies the FFE of tapioca starch/decolorized hsian-tsao gum containing beeswax in the preparation of the emulsified starch/gum films [
1]. The modification by S-1170 has improved the functional properties such as WVP and Op of the films. The WVP of the films is decreased by up to 24% compared to the starch/gum film. This is attributed to the presence of beeswax, which also enhances the water barrier property. Moreover, the Op of the films has significantly increased by up to 155% because of the formation of beeswax globules of the micrometers size in the FFE during the drying process [
1]. Nevertheless, the TS and EAB of the films have decreased by up to 55% and 30%, respectively compared to the starch/gum film, therefore the existence of beeswax did not give benefits on improving the mechanical properties.
3.3. Modification by Ionic Surfactants
There are two types of ionic surfactants specifically anionic and cationic surfactants. They are usually employed in solution-based films through the preparation of FFS.
Table 5 demonstrates the examples of ionic surfactants, HLB values, alkyl chain length and functional properties of biopolymer-based films. Most of the ionic surfactants such as sodium stearoyl lactate, sodium dodecyl sulfate and ethyl lauroyl arginate HCl have been used in the preparation of biopolymer-based films [
10,
39,
49].
Table 5 also shows that the longer the alkyl chain length is, the lesser the HLB values are, in contrast to non-ionic surfactants. Sodium stearoyl lactate has an HLB value of 8.3, it has longer alkyl chain length than sodium dodecyl sulfate which has an HLB value of 40. In addition, ethyl lauroyl arginate HCl also has the same alkyl chain length as sodium dodecyl sulfate and it has an HLB value of 16, which is higher compared to sodium stearoyl lactate. On the other hand, sodium stearoyl lactate and sodium dodecyl sulfate were frequently used in the preparation of solution-based films [
10,
39], whereas ethyl lauroyl arginate HCl could also be utilized in the creation of both solution- and emulsion-based films [
49,
58]. Therefore, the use of ionic surfactants in the preparation of biopolymer-based films can be associated with their HLB values.
Table 5 also displays that sodium stearoyl lactate has modified the FFS of bovine skin gelatin in the preparation of the gelatin-based films [
39]. The modification by sodium stearoyl lactate has improved the functional properties such as WVP, EAB and Op of the films. The WVP of the films has decreased by up to 68% compared to the film without sodium stearoyl lactate. This is attributed to the negatively charged hydrophilic part is electrostatically interacted with the positively charged amino acid residues in gelatin [
39]. In addition, the EAB of the films has slightly increased by up to 2.6% due to the presence of interactions between sodium stearoyl lactate and gelatin chains. The Op of the films has slightly increased by up to 8.3% because sodium stearoyl lactate has caused the component rearrangement in the gelatin film during the drying process. However, the TS of the films has slightly decreased by up to 6.8% compared to the film without sodium stearoyl lactate, this is common behavior for films with high EAB. On the other hand, sodium dodecyl sulfate has modified the FFS of cassava starch in the preparation of the cassava starch-based films [
10]. The modification by sodium dodecyl sulfate has improved the functional properties such as WVP, TS and Op of the films. The WVP of the films has decreased by up to 10% compared to the film without sodium dodecyl sulfate. This is attributed to the increased interaction between sodium dodecyl sulfate and starch which decreased the free channel for the transit of water vapor. In addition, the TS of the films has significantly increased by up to 1179% due to sodium dodecyl sulfate could form rigid complexes with amylose and amylopectin of the starch molecular chains with higher rigid and tension [
10]. However, the EAB of the films has decreased by up to 39% because of the tensile strength extremely increased in starch films in the presence of sodium dodecyl sulfate. In addition, the Op of the films has increased by up to 192% compared to the film without sodium dodecyl sulfate, this is due to sodium dodecyl sulfate and starch have more interactions between molecules, which provided the starch with greater continuity and fewer empty spaces, resulting in a film that blocked more light path [
10].
Ethyl lauroyl arginate HCl modifies the FFS of gelatin in the preparation of the gelatin-based films [
49]. The modification by ethyl lauroyl arginate HCl has improved the functional properties such as TS and EAB of the films. The TS of the films has slightly increased by up to 4.3% compared to the film without ethyl lauroyl arginate HCl. Moreover, the EAB of the films has also slightly increased by up to 7.5%. The slight increase may be due to the low content of ethyl lauroyl arginate HCl modified the films [
49]. Furthermore, the transparency of the films has slightly increased by up to 6.3% because of the good compatibility between film components. The higher transparency suggests that the films are less opaque. Nevertheless, the WVP of the films has not been influenced by ethyl lauroyl arginate HCl [
49]. On the other hand, ethyl lauroyl arginate HCl modifies the FFE of chitosan containing cinnamon oil in the preparation of the emulsified chitosan films [
58]. The modification by ethyl lauroyl arginate HCl has only improved the functional properties such as EAB of the films. The EAB of the films has increased by up to 169% compared to the chitosan film. This is attributed to the uniform dispersion of positively charged ethyl lauroyl arginate HCl compound in the chitosan matrix [
58]. However, the TS of the films has significantly decreased by up to 53% due to the distributed small droplets of cinnamon oil, which have disrupted the chitosan matrix. Moreover, the WVP of the films has decreased by up to 39% compared to the chitosan film. This is because of the modification by ethyl lauroyl arginate HCl may split hydrogen bonding and interrupt the ordered structures of chitosan molecules, resulting in the raised WVP of the films [
58].
3.4. Modification by Amphoteric Surfactant
Amphoteric or zwitterionic surfactants are also ionic surfactants, but they have both negative and positive charges. Soy lecithin or L-α-phosphatidylcholine is one of the amphoteric surfactants that has regularly been modified the biopolymer-based films [
43]. Soy lecithin is a byproduct of soybean oil processing [
27]. The chemical structure of soy lecithin is shown in
Figure 2h, it consists of phosphate and quat groups (hydrophilic head groups) and two fatty acid groups (lipophilic tail groups) [
43]. Soy lecithin has an HLB value of 4.0, and it is a predominantly hydrophobic surfactant [
34]. It was frequently utilized in preparation of emulsion-based films [
27,
31,
35,
43,
60,
61]. Nevertheless, the soy lecithin can also be employed in the creation of solution-based films [
2,
28,
53].
Table 6 indicates the functional properties of biopolymer-based films modified with soy lecithin. The biopolymers, for instance, soy protein and fish gelatin have been used for the preparation of emulsion-based films, whereas pig hide gelatin and potato starch utilized for the creation of solution-based films. From
Table 6, it can be seen that the modification by soy lecithin has decreased the WVP of the films, this is because the soy lecithin is principally had lipophilic behavior, which could reduce the amount of water vapor to pass through the films. On the other hand, the TS of the films has also decreased with the modification by soy lecithin. However, the presence of soy lecithin has increased the EAB of the films, this is due to soy lecithin has behaved as plasticizer or lubricant in the films, causing an improvement of flexibility and the decrease of TS [
27]. In addition, the films modified with soy lecithin also have high Op, especially for emulsion-based films, this is caused by the light-scattering effect of oil droplets, which is distributed throughout the films [
43,
61].