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Article

Experimental Study on the Effect of Drilling Fluid Rheological Properties on the Strength of Brittle Mud Shale

1
Chinese Academy of Geological Sciences, Beijing 100037, China
2
College of Petroleum Engineering, China University of Petroleum (CUPB), Beijing 102249, China
3
Shandong Coal Field Geological Survey and Research Institute, Jinan 250104, China
4
China Mechanical Engineering College, Xi’an Shiyou University, Xi’an 710065, China
5
No. 2 Drilling Company, Daqing Drilling Engineering Company, Daqing 163000, China
*
Authors to whom correspondence should be addressed.
Processes 2025, 13(10), 3059; https://doi.org/10.3390/pr13103059
Submission received: 18 August 2025 / Revised: 23 September 2025 / Accepted: 23 September 2025 / Published: 25 September 2025

Abstract

To investigate the mechanism by which the rheological properties of drilling fluids affect the stability of the wellbore in brittle mud shale, this study systematically examines the influence of drilling fluids with different rheological properties on the hydration dispersion and rock strength of brittle mud shale through a series of laboratory experiments, including thermal rolling tests and uniaxial compressive strength tests on core samples. The results reveal that for weakly dispersible brittle mud shale, the rheological properties of drilling fluids have a minor effect on hydration dispersion, with rolling recovery rates consistently above 90%. However, the rheological properties of drilling fluids significantly influence the strength of brittle mud shale, and this effect is coupled with multiple factors, including rock fracture intensity index, soaking time, and confining pressure. Specifically, as the viscosity of the drilling fluid increases, the reduction in rock strength decreases; for instance, at 5 MPa confining pressure with an FII of 0.46, the strength reduction after 144 h was 69.8% in distilled water (from an initial 133.2 MPa to 40.2 MPa) compared to 36.3% with 3# drilling fluid (from 133.2 MPa to 88.7 MPa, with 100 mPa·s apparent viscosity). Both increased soaking time and confining pressure exacerbate the reduction in rock strength; a 5 MPa confining pressure, for example, caused an additional 60.9% strength reduction compared to 0 MPa for highly fractured samples (FII = 0.46) in distilled water after 144 h. Rocks with higher fracture intensity indices are more significantly affected by the rheological properties of drilling fluids. Based on the experimental results, this study proposes a strength attenuation model for brittle mud shale that considers the coupled effects of fracture intensity index, soaking time, and drilling fluid rheological properties. Additionally, the mechanism by which drilling fluid rheological properties influence the strength of brittle mud shale is analyzed, providing a theoretical basis for optimizing drilling fluid rheological parameters and enhancing the stability of wellbores in brittle mud shale formations.
Keywords: drilling fluid rheology; brittle mud shale; strength; hydration dispersion drilling fluid rheology; brittle mud shale; strength; hydration dispersion

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MDPI and ACS Style

Wang, W.; Zhang, Y.; Dou, F.; Ma, C.; Chen, J.; Li, T.; Zhang, H.; Yuan, W. Experimental Study on the Effect of Drilling Fluid Rheological Properties on the Strength of Brittle Mud Shale. Processes 2025, 13, 3059. https://doi.org/10.3390/pr13103059

AMA Style

Wang W, Zhang Y, Dou F, Ma C, Chen J, Li T, Zhang H, Yuan W. Experimental Study on the Effect of Drilling Fluid Rheological Properties on the Strength of Brittle Mud Shale. Processes. 2025; 13(10):3059. https://doi.org/10.3390/pr13103059

Chicago/Turabian Style

Wang, Wei, Yi Zhang, Fengke Dou, Chengyun Ma, Jianguo Chen, Tongtong Li, Hui Zhang, and Wenzhen Yuan. 2025. "Experimental Study on the Effect of Drilling Fluid Rheological Properties on the Strength of Brittle Mud Shale" Processes 13, no. 10: 3059. https://doi.org/10.3390/pr13103059

APA Style

Wang, W., Zhang, Y., Dou, F., Ma, C., Chen, J., Li, T., Zhang, H., & Yuan, W. (2025). Experimental Study on the Effect of Drilling Fluid Rheological Properties on the Strength of Brittle Mud Shale. Processes, 13(10), 3059. https://doi.org/10.3390/pr13103059

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