1. Introduction
The use of composite structures, obtained by bonding together simpler structural members, has spread in all fields of engineering in the last decades. On the one hand, the structural assembly presents a significant improvement of the mechanical properties and an enhancement of its performances. On the other hand, the bonded joints among the composite constituents may cause a jump of the physical fields at the interface level and radically modify the global mechanical response. Thus, the correct modeling of composite interfaces is crucial in the understanding and design of complex structures.
From a theoretical point of view, the bonded region is considered as a thin interphase between two adjacent parts. By letting the thickness of this layer tend to zero, the interphase is reduced into a two-dimensional surface, called imperfect interface, where ad-hoc transmission conditions in terms of the representative physical fields are prescribed. The contact laws can be derived by means of classical variational tools and more refined mathematical techniques, in different physical frameworks, involving uncoupled (thermal conduction and elasticity) and coupled (piezoelectricity and multiphysics) phenomena.
Concerning the thermal (or electrical) conduction case, two main interface laws have been formulated: the lowly-conducting (LC) or Kapitza’s model and highly-conducting (HC) model. The LC model provides a discontinuity of the temperature field (electric potential) and a continuity of the normal heat flow (electric displacement) across the interface (see, e.g., [
1,
2,
3]). The HC model gives rise to two-dimensional Young–Laplace equation, defined on the interface, depending on the jump of the normal heat flow (electric displacement) and maintaining the temperature (electric potential) continuous (see, e.g., [
4,
5]). A unifying approach of a general imperfect interface model, involving the concurrent jump of both the temperature field and the normal heat flow, recovering both the LC and HC models, was proposed by [
6,
7]. Concerning the linear elastic case, three types of imperfect interfaces have been proposed: the spring-layer interface model (SL) (soft interface), the coherent interface (CI) (rigid interface), and the general imperfect interface. The SL models considers that the traction vector is continuous across the interface, while the displacement presents a jump linearly proportional to the traction vector (see, e.g., [
8,
9]). The CI model has been developed for continuum theories with surface effects and nano-sized materials (see, e.g., [
10,
11,
12]): the traction vector suffers a jump, while the displacement field is continuous across the interface. Finally, in the general imperfect model, both the displacement and normal traction fields are discontinuous across the interface [
13,
14].
The asymptotic expansions method and convergence approaches represent mathematical tools, usually employed in the derivation and justification of classical thin structures and layered plates [
15,
16,
17,
18,
19]. These methodologies are based on the behavior of the problem solution, when a small parameter
, related to the thickness of the interphase, tends to zero. Considering that the material properties of the intermediate layer depend on
, different limit behaviors can be derived by means of the asymptotic analysis: for
, an SL interface model can be recovered (see, e.g., [
20,
21]); and, for
, the CI interface model is mathematically justified by means of strong convergence arguments in [
22,
23]. Within the framework of a higher-order theory, assuming the interphase elastic constants are independent of the small thickness (
), the asymptotic analysis yields to a general stiff imperfect interface condition, prescribing both the jumps of the displacement and traction vector fields and recovering as a particular case the perfect contact conditions at the zeroth-order [
24,
25,
26,
27,
28].The above transmission conditions have been generalized by considering some multiphysics and multifield couplings, such as in piezoelectricity and magneto-electro-thermo-elasticity [
29,
30], poroelasticity [
31], and micropolar elasticity [
32].
The goal of the present work is to identify the interface limit models of a composite constituted by a thin thermoelastic layer surrounded by two thermoelastic bodies in the framework of dynamic coupled thermoelasticity. Different situations are analyzed by varying the stiffnesses ratios between the middle layer and the adherents: namely, the
soft thermoelastic lowly conducting interface, where the intermediate material coefficients have the order of magnitude
with respect to those of the surrounding bodies, and the
hard thermoelastic moderately conducting interface, where the constitutive parameters have the same order of magnitude. Following the ideas of [
33], a generalized interface law is derived, comprising the aforementioned behaviors. A numerical investigation was performed in the framework of the finite element method (FEM), employing the approach developed in [
34] for multiphysics problems, in order to assess the validity of the asymptotic models. Convergence results and a comparison between the full 3D model and the generalized interface problem are given.
2. Position of the Problem
In the sequel, Greek indices range in the set , Latin indices range in the set , and the Einstein’s summation convention with respect to the repeated indices is adopted. Let us consider a three-dimensional Euclidian space identified by and such that the three vectors form an orthonormal basis. Let be the space of square matrices. We introduce the following notations for the inner products: , for all vectors and in and , for all and in .
Let us define a small parameter
. We consider the assembly constituted of two solids
, called the adherents, bonded together by an intermediate thin layer
of thickness
, called the adhesive, with cross-section
. In the following,
and
S are called interphase and interface, respectively. Let
be the plane interfaces between the interphase and the adherents and let
denote the composite system comprising the interphase and the adherents (cf.
Figure 1a).
Let us assume that
and
are constituted by three homogeneous linear isotropic thermoelastic materials, whose constitutive laws are defined as follows:
where
is the Cauchy stress tensor, associated with the linearized strain tensor
,
represents the thermodynamic entropy and
is the heat flow field. Constants
,
,
,
, and
represent the Lamé’s constants, the thermal stress coefficient, the calorific capacity, and the thermal conductivity, respectively.
The thermoelastic state is defined by the couple
, where
and
are the displacement field and variation of temperature, respectively. The thermoelastic composite is subject to body forces
and heat source
, applied on the top and bottom bodies, while all thermo-mechanical loadings and inertia forces are neglected in the intermediate layer
. The thermoelastic state
verifies the following coupled thermoelasticity system:
where
denotes the time derivative of
f and
represents a reference temperature. The transmission conditions across the interfaces
and
implies the continuity of the state
and of its normal dual counterpart with respect to
, meaning that
,
,
,
on
, where
stands for the jump function evaluated at the interface
. The boundary conditions are posed on
, with
; we recall that
. For simplicity, we assume homogeneous boundary conditions on
, concerning displacements and temperature, and non-homogeneous boundary conditions on
, concerning surface forces
and surface heat flow
. Hence, one has:
and
on
, and
and
on
, where
is the outer unit normal vector to
. The initial conditions are posed in
. Let
,
, and
be, respectively, the variation of temperature, the displacement, and velocity fields at time
; one has
and
in
.
Let us introduce the functional spaces
and
. Given a certain state
, for all test functions
and for any fixed
, we introduce the following bilinear and linear forms:
The variational form of the coupled thermoelastic system defined on the variable domain
reads as follows:
for all
, with initial condition
,
, and
. The coupled hyperbolic–parabolic equations associated with variation problem (
5) imply a degenerate system. Hence, the standard existence theorems are not applicable. For instance, in [
35,
36], by applying the pseudo-monotone theory, a weak solution is provided for a sufficiently small thermal stress coupling coefficient. In [
37,
38], a solution to the implicit evolution equation is derived after time-differentiation of the equilibrium equation provided by sufficiently smooth data of the problem. Under suitable regularity properties of the initial data, source and boundary values, and constitutive parameters, the well-posedness of thermo-electro-elastic evolution problem is extensively discussed in [
39]: the proof of existence, uniqueness, and regularity of the solution has been obtained through the Faedo–Galerkin method. The existence and uniqueness theorems have also been extended to the thermo-electro-magneto-elastic case [
40] and can be easily adapted to the present coupled thermoelastic problem.
Rescaling
To study the asymptotic behavior of the solution of problem (
5) when
tends to zero, we rewrite the problem on a fixed domain
independent of
. By using the approach of [
15], we consider the bijection
given by
where, after the change of variables, the adherents occupy
and the interphase
. The sets
denote the interfaces between
B and
and
is the rescaled configuration of the composite. Lastly,
and
indicate the images through
of
and
(cf.
Figure 1b). Consequently,
and
in
and
and
in
In the sequel, only if necessary,
and
denote the restrictions of functions
to
and
B.
The constitutive coefficients of are assumed to be independent of , while the constitutive coefficients of present the following dependences on : , , , , and , with . Two different limit behaviors are characterized according to the choice of the exponent p: by choosing , a model for a soft thermoelastic interface with low conductivity is deduced; and, when , a model for a hard thermoelastic interface with moderate conductivity is obtained. Finally, the data, unknowns, and test functions verify the following scaling assumptions: , , , , , ,. Thus, .
According to the previous hypothesis, problem (
5) can be reformulated on a fixed domain
independent of
. Thus, the following rescaled problem (in the sequel, we omit the explicit dependences on time
t of the unknowns and data) is obtained:
for all
,
, with initial condition
,
, and
, where
where
and
Now, an asymptotic analysis of the rescaled problem (
7) can be performed. Since the rescaled problem (
7) has a polynomial structure with respect to the small parameter
, we can look for the solution
of the problem as a series of powers of
:
where
and
. By substituting (
16) into the rescaled problem (
7), and by identifying the terms with identical power of
, as customary, a set of variational problems is obtained to be solved in order to characterize the limit thermoelastic state
, the first-order corrector term
and their associated limit problem, for
. The order 1 can be considered as a corrector term of the order 0, giving a better approximation of the initial model.
4. The Hard Thermoelastic Interface Model
In this section, the limit model for a hard thermoelastic interface, corresponding to an intermediate layer having the same rigidities of the top and bottom bodies, is derived. Let
, the asymptotic expansion (
16) is inserted in (
7), and the following set of variational problems
is obtained:
A detailed equivalent analysis on the solution of the variational problems
can be found in [
33]. In the sequel, the limit problems at order 0 and order 1 are presented.
where , , with and , denotes the two-dimensional Laplacian operator. Note that, in this case, and .
The hard thermoelastic interface problems above present the same structures of the analogous linear elastic hard interface models [
24,
25,
26]. Concerning the order 0, the transmission conditions provide a continuity of the thermoelastic state and of its conjugated counterpart, which is typical for adhesives having the same rigidity properties of the adherents. In this case, the upper and lower bodies are perfectly bonded together. At order 1, a mixed interface model is obtained, characterized by a jump of the state and traction vector depending on the values of the thermoelastic state and traction vector at order 0. These order 0 terms are known since they have been determined in the previous problem and they appear in the formulation as source terms. The interface conditions at order 1 can be interpreted as the two-dimensional coupled thermoelastic problem defined on the plane of the interface.
6. FEM Implementation
The numerical simulations were carried out by means of the finite element method, discretizing the variational problem (
27). This helped validate the proposed asymptotic approach. The FEM analysis was performed considering the coupled dynamic thermoelastic problem and comparing the solution of the three-phase model (two adherents and adhesive) with the generalized interface (two adherents + interface). The problem was solved employing the software GetFem++ (see [
41,
42] for more details), with a standard linear solver (conjugate gradient). For that purpose, standard piecewise linear finite elements were considered.
Let us consider a thermoelastic laminated plate occupying a 3D domain defined by
, with
1 cm,
,
. (see
Figure 2). Clearly, with self-explanatory notation,
,
, and
. The adherents are made of Material 1, while the adhesive is constituted by Material 2.
Simply supported boundary conditions are considered on the bottom edges of the composite plate. The plate is subject to a thermal shock
on the top face, with
and
, whose plot is illustrated in
Figure 3. The bottom face is thermally insulated
. No volume or surface mechanical loads were applied
.
The FEM discretization was carried out using piecewise linear finite elements on hexahedrons, with 7280 nodes (29,203 degrees of freedom) for the three-phase problem and 5824 nodes (23,635 degrees of freedom) for the problem with the generalized interface law. The time discretization was realized using a Newmark-beta scheme with and for the second time derivative of the displacements, and a Crank–Nicholson scheme for the first derivative of the thermodynamic entropy. It is worth noting that both methods are unconditionally stable and of order two in time. The time step of discretization is equal to s.
The numerical example considers a composite plate, in which the adherents and the adhesive have very different thermo-mechanical properties. Material 1 is aluminum (Al), while Material 2 is a polyvinyl chloride (PVC) foam. The constitutive parameters are listed in
Table 1.
To evaluate the accuracy of the asymptotic analysis, the influence of the relative thickness
, for fixed time instants, on the
-relative error was investigated. The
-relative errors
and
was computed taking into account the solution
of the initial three-phase problem, discretized with a FE mesh, and the solution
of the interface problem (
27).
Table 2 and
Table 3 report the relative error values for increasing time and vanishing relative thickness.
The convergence diagrams of the the relative
-norms of the displacements and temperatures, obtained with the three-phase problem and the reduced interface problem, are plotted in
Figure 4, as the thickness ratio
tends to zero, at time
s and
s, respectively. Moreover, the evolution in time of the
-relative is reported in
Figure 5.
From the results in
Table 2 and
Table 3 and, especially,
Figure 4, it can be noticed that, by decreasing the thickness ratio
, the relative errors present an immediate reduction for fixed times. The convergence rate is of the order
and remains constant for increasing time instants. As illustrated in
Figure 5, the evolution in time of the
-relative error, for fixed
, becomes approximately steady after
s for the displacement field, while it presents a decreasing trend concerning the temperature field. Besides, even for a relative thickness
, at time
s, the relative error is close to about 1.89
, for the displacement field, and about 5.16
, for the temperature field. Hence, the proposed general thermoelastic interface model provides an acceptable solution and it is able to correctly approximate the solution
of the three-phase problem. Moreover, the reduced model can also be employed for moderately thick adhesives.
In the sequel, the numerical results obtained by solving the general interface model are presented, considering a relative thickness of
. Following the approach by [
43], hereinafter, the results are provided using dimensionless variables:
,
,
where
,
, and
ℓ and
V are defined by
Let us notice that the domain is chosen such that , and .
Figure 6 represents the trend of the displacement
and temperature
, evaluated along
on the orthogonal fiber to the mid-plane of the interface at point
, for given times. The plot shows that, after the thermal shock, the displacement
evolves in opposite directions within the adherents: the composite laminated plate tends to expand and contract itself along the through-the-thickness axis. On the other hand, the temperature field
remains constant along the
-axis within the adherents, for given times, reaching a steady value after a certain time interval. As expected, the plots also report a jump of the state fields
in correspondence of the intermediate layer, and, thus, the adhesive behaves as a soft thermoelastic interface. This is mainly due to the material properties of the adhesive, which are smaller with respect to the those of the adherents.
Figure 7 illustrates the evolution of the displacement field
U and temperature
with respect to the time
t, at a given point
, placed on the bottom face of the composite plate. As expected, the thermal shock induces an oscillatory trend concerning the displacements. Conversely, the temperature evolves to a steady state, corresponding to a constant value, after a sudden increase related to the thermal shock application.
Figure 8 represents the trend of the stresses
and
, evaluated along
on the orthogonal fiber to the mid-plane of the interface at point
, for given times. The plot shows that, after the thermal shock, the stress
remains constant along the
-axis within the adherents. In this particular case, the thermal contribution to
is predominant with respect to the elastic one, i.e.,
: indeed, their diagrams present analogous trends and differ for a constant of proportionality
(see
Figure 6 and
Figure 8). The stress
presents an oscillating behavior along
inside the adherents, but its contribution is negligible compared with
. Moreover, the normal
and shear stresses
, evaluated at the top and bottom faces of the intermediate layer, are very similar and, thus, their jump almost vanishes. This is typical of soft interface models, in which the thermoelastic state presents a discontinuity, while its conjugated quantities (traction vector and normal heat flow) are continuous across the interface.
Figure 9 shows a comparison between the evolution in time of
, at a given point
, of a homogeneous three-layer plate, made of aluminum, and the Al/PVC composite plate. Although the thickness ratio is small (
), the effect of the adhesive becomes relevant concerning the response of the plate to the thermal shock. The homogeneous plate appears to be stiffer with respect to the composite one, which manifests a significant amplitude and period increase of the
motion.