Engineered mRNA Nanoparticle Platforms for Respiratory Mucosal Delivery
Abstract
1. Introduction
2. Modified mRNA Lipid Nanoparticles (LNPs)
3. Polymer-Based mRNA Nanoparticles
4. Hybrid RNA Nanoparticle Platforms
4.1. Replicon RNA/Lipid-Inorganic Hybrid Nanoparticles
4.2. Lipid–Polymer Hybrid Nanoparticles
4.3. Lipid-Extracellular Vesicle (EV) Hybrid Nanoparticles
5. Optimization of RNA Nanoparticle Platform
5.1. Adjuvants
5.2. PEG Alternatives
5.3. Delivery Strategies
6. Conclusions
7. Challenges and Future Perspectives
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Modified Lipid Nanoparticles (LNPs) | |||||
| Ref. | Platform | Key Design | Cargo | Route/Application type | Features |
| [20] | Ionizable mRNA-LNP | Ionizable lipids (ALC-0315, SM-102, MC3) ± cationic lipid (DOTAP/DOTMA) | mRNA | IN/Vaccine | Lung epithelial and immune cell transfection; limited mucosal immunogenicity; recalls draining lymphoid tissue responses |
| [21] | Charged-helper lipid LNP | Standard helper lipids replaced with neutral, anionic, or cationic lipids | mRNA | IV | Non-hepatocellular delivery; redirected lung and spleen tropism |
| [22] | Lung-targeting LNP | Supplemental cationic lipid added to ionizable LNP formulation | mRNA | IV | Significantly increased lung-selective mRNA delivery |
| [23] | Ionizable lipid-like NP (iLLN) | Ionizable + cationic lipid hybrid; liquid-core; triolein + beta-sitosterol; PEGylated muco-inert surface | mRNA | IN/Vaccine | pKa matched to nasal pH; ~60-fold higher nasal gene expression; enhanced mucus penetration and tolerability |
| [29] | Inhalable PEGylated LNP | Combination of β-sitosterol and high PEG contents, aerosol-stable ionizable LNP | mRNA | Inhalation | Rapid mucus penetration; improved lung epithelium transfection; PEG >5% reduces transfection efficiency |
| [30] | Cationic cholesterol LNP | Cationic cholesterol + cationic helper lipids | mRNA | IV | mRNA delivery to lung epithelial, stem-like, and cardiac cells; distinct biodistribution vs. conventional LNPs |
| [31] | SARS-CoV-2 mRNA-LNP | Spike mRNA in ionizable LNP | mRNA | IN/Vaccine | Successful immunogenicity and protective efficacy in hamster challenge model |
| Polymer-Based mRNA Nanoparticles | |||||
| Ref. | Platform | Key Design | Cargo | Route/Application type | Features |
| [32] | PEI/saRNA polyplex | Large excess of the cationic PEI and single saRNA molecules in solution | saRNA | IM | Small spherical NP with high packing density and low polymer mass fraction; PEI/HA-saRNA induced immune responses in mice |
| [33] | PBAE-PEG-lipid NP | Degradable PBAE terpolymers + PEG-lipid conjugate | mRNA | IV | Increased serum stability and in vitro potency; functional delivery of mRNA to lung |
| [34] | Hyperbranched PBAE (hPBAE) polyplex | hDD90-118 and hC32-118 hPBAE mRNA polyplex | mRNA | Inhalation | Consistent protein expression in lung epithelium with minimal toxicity |
| [35] | hPBAE/Cas13a mRNA NP | hDD90-118 co-delivering Cas13a mRNA + guide RNA; nebulized | mRNA | Inhalation/Therapeutic | Reduces SARS-CoV-2 replication in mice and hamsters via inhaled CRISPR-Cas13a |
| [36] | Optimized Polymer–lipid NP | PBAE + PEG-lipid hybrid; tailored polymer synthesis | mRNA | IV | Targeted delivery to lung endothelium and pulmonary immune cells |
| [38] | PBATE P76 polymer NP | Poly(β-amino-thio-ester) (PBATE) P76; nebulized; species-agnostic | mRNA | Nebulization/Therapeutic | Active in mice, hamsters, ferrets, cows, and NHPs; Fourfold dose sparing vs. prior PBAEs; favorable safety profile |
| [39] | PBAE NP library screen | PBAE NPs with varying hydrophobic monomer content; high-throughput image-based screen | mRNA | IV | High lung expression across most formulations; safe and efficacious mRNA expression in multiple tissues |
| [40] | PBAE mRNA NP | Bioreducible PBAE co-delivering CpG ODN or Poly (I:C) + antigen mRNA | mRNA + adjuvant | IV/Vaccine | Robust antigen-specific CD8+ T-cell responses; Splenic DC targeting |
| [41] | PACE mRNA NP | Optimized PACE with amine end-groups and PEG content | mRNA | IN/Intratracheal instillation/Vaccine | Protective mucosal immunity in rodents; safe profile; internalized by lung epithelial cells and APCs |
| [42] | PACE NP + RBC hitchhiking | PACE60 NPs adsorbed onto RBCs prior to administration | mRNA | IV | Enhanced lung delivery via RBC hitchhiking strategy |
| [43] | Hyperbranched PACE NP | Hyperbranched PACE (HBPA-E) | mRNA | Pulmonary/intranasal | Higher pulmonary and intranasal delivery efficiency than linear PACE; lyophilizable |
| [49] | PLGA/PBAE hybrid NP | FDA-approved PLGA + PBAE hybrid; vibrating-mesh nebulization compatible | mRNA | Nebulization/Vaccine | Mucus penetration; ex vivo human lung transfection; superior post-nebulization activity vs. SM-102 LNP |
| [51] | PLGA/PEI NP | PLGA core + PEI/PLL cationic coating | mRNA | In vitro | Efficient dendritic cell transfection |
| [58] | P(Asp(DET)) NP | Diethylenetriamine-substituted poly(aspartic acid); PEG-tuned surface | mRNA | IM | Pulmonary protein expression; tissue targeting modulated by PEG surface coverage |
| Lipid–Polymer Hybrid Nanoparticles | |||||
| Ref. | Platform | Key Design | Cargo | Route/Application type | Features |
| [53] | PLGA-TT3 lipid–polymer NP | PLGA core + TT3 ionizable lipid + DOPE + Cholesterol + DMG-PEG2000 | mRNA | In vitro | Enhanced mRNA delivery vs. Intravenous TT3-only LNP |
| [54] | PLGA-C12-200 lipid–polymer NP | PLGA core + C12-200 ionizable lipid + DOPE + DMPE-PEG2000 | mRNA | IM/Vaccine | Spike-specific antibody and CD8+ T-cell responses; inhibited SARS-CoV-2 in hamsters |
| [55] | mcl-PHA lipid–polymer NP | Medium-chain-length PHA (mcl-PHA) + DMG-PEG or PEtOx-MA | mRNA | IV | Preserved efficacy after lyophilization; multi-organ expression after IV injection; lyophilizable |
| [56] | Dendrimer-RNA NP | Ionizable dendrimer + lipid-anchored PEG formulated with repRNA | repRNA | IM/Vaccine | Elicit both CD8+ T-cell and antibody responses; protective immunity against lethal Ebola, influenza, and Zika challenges |
| [57] | Dendrimer-TGF-β mRNA | Lung-specific IAJD34; TGF-β delivery | mRNA (TGF-β) | IV/ Therapeutic | Protein expression in the lower regions of the lung; reduce inflammation in ITB model |
| Replicon RNA/Lipid-Inorganic Hybrid Nanoparticles | |||||
| Ref. | Platform | Key Design | Cargo | Route/Application type | Features |
| [44] | LION/repRNA-SARS-CoV-2 | Cationic squalene emulsion (Span60/DOTAP/Tween80) embedding SPIO; repRNA assembled on surface via electrostatic interaction | repRNA (spike S) | IM/Vaccine | Robust antibody and T-cell responses in mice and NHPs |
| [45] | LION/repRNA-multi-antigen | LION with repRNA encoding multi-component antigens | repRNA (multi-antigen) | IM/Vaccine | Robust antibody responses with reduced systemic inflammation vs. LNPs in pigtail macaques |
| [46] | Lyophilized LION/repRNA | LION/repRNA lyophilized with 10% sucrose cytoprotectant | repRNA | IM/Vaccine | Stable at 2–8 degrees; preserved antigen expression and antibody responses vs. liquid formulation |
| Lipid-Extracellular Vesicle (EV) Hybrid Nanoparticles | |||||
| Ref. | Platform | Key Design | Cargo | Route/Application type | Features |
| [61] | mRNA-loaded EV | Microfluidic electroporation loading IFN-γ mRNA into CD64-overexpressing EVs | mRNA (IFN-γ) | IV/ Therapeutic | Targeted mRNA delivery for cancer immunotherapy |
| [62] | Monocyte-EV mRNA vaccine | Acoustic shock wave loading of RBD mRNA into LPS-activated THP-1 EVs | mRNA | IM/Vaccine | ~75% encapsulation; lyophilizable; potent humoral and balanced Th1/Th2 responses; stable lyophilized form |
| [63] | Hybrid EV (HEV) | EV-LNP fusion in MES buffer (pH 5.5), PH controlled | mRNA | IV | Enhanced mRNA encapsulation; endosomal escape; extrahepatic delivery; predominant functional distribution in spleen |
| [64] | CELLNPs | Microfluidic mixing of hiPSC-EVs with lipid mix | mRNA | In vitro | Low hybridization efficiency; increased uptake; comparable endosomal escape and protein expression compared to LNP |
| [65] | MSC-EV-LNP hybrid | MSC-derived EVs integrated into hybrid LNPs via microfluidic sonication | mRNA | In vitro | COL1A1 mRNA delivery to tendon stem/progenitor cells; therapeutic EV-LNP |
| [66] | Milk-EV-LNP hybrid | Milk-derived EVs fused with siRNA loaded LNP by microfluidic micromixer | siRNA | Oral gavage | Lower cytotoxicity; improved intestinal epithelial transport vs. LNPs; preferential colonic accumulation |
| Platform | Preparation Method (General) | Size * | Key Physicochemical/Functional Properties | Biocompatibility & Translational Status |
|---|---|---|---|---|
| Lipid Nanoparticles | Microfluidic mixing of ionizable lipids, helper lipids, cholesterol, and PEG-lipids; tunable lipid composition | ~60–150 nm | High mRNA encapsulation; tunable ionization; mucus-penetrating or lung-targeting via lipid modification [20,21,22,23,24,25,26,27,28,29,30,31] | Clinically validated systemic safety; respiratory delivery still limited; limited mucosal immunogenicity |
| Polymer-Based Nanoparticles | Self-assembly or nanoprecipitation of cationic/biodegradable polymers (PBAE, PEI, PACE, PLGA); variable synthesis | ~50–200 nm (highly variable) | High structural tunability; strong nucleic acid binding; adjustable degradation kinetics and surface charge [32,33,34,35,36,37,38,39,40,41,42,43] | Generally favorable preclinical safety (variable by polymer); cytotoxicity concerns for polycationic polymers; limited clinical translation |
| Lipid–Polymer Hybrid Nanoparticles | Hybrid assembly combining polymer cores (PLGA/PBAE/PHA) with lipid/PEG surface components | ~80–200 nm | Combined stability and transfection efficiency; improved mucus penetration; aerosol-stable formulations [49,50,51,52,53,54,55,56,57,58] | Improved biocompatibility vs. polymers alone; still preclinical for mucosal delivery applications |
| Lipid-Inorganic Nanoparticles (LION) | Self-assembly of lipid emulsions (squalene, Span60, DOTAP, Tween80) with inorganic cores (e.g., SPIO) | ~70–200 nm | Enhanced stability; strong immunogenicity; lyophilizable formulations; preserved efficacy after storage [44,45,46] | Promising vaccine platforms with favorable immune activation; limited mucosal clinical data; thermostable formulations |
| Lipid–EV Hybrid Nanoparticles | Isolation from cells (ultracentrifugation, microfluidics) or fusion with LNPs via microfluidic mixing/electroporation/sonication | ~50–150 nm | Natural membrane composition; microfluidic loading/fusion capability; high cellular uptake rates [61,62,63,64,65] | Improved biocompatibility; low immunogenicity; major limitations in manufacturing scalability and batch standardization |
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Jin, R.; Wang, B.-Z.; Zhu, W. Engineered mRNA Nanoparticle Platforms for Respiratory Mucosal Delivery. Vaccines 2026, 14, 596. https://doi.org/10.3390/vaccines14070596
Jin R, Wang B-Z, Zhu W. Engineered mRNA Nanoparticle Platforms for Respiratory Mucosal Delivery. Vaccines. 2026; 14(7):596. https://doi.org/10.3390/vaccines14070596
Chicago/Turabian StyleJin, Rui, Bao-Zhong Wang, and Wandi Zhu. 2026. "Engineered mRNA Nanoparticle Platforms for Respiratory Mucosal Delivery" Vaccines 14, no. 7: 596. https://doi.org/10.3390/vaccines14070596
APA StyleJin, R., Wang, B.-Z., & Zhu, W. (2026). Engineered mRNA Nanoparticle Platforms for Respiratory Mucosal Delivery. Vaccines, 14(7), 596. https://doi.org/10.3390/vaccines14070596

