Clinical Performance of Nano-Coated Orthodontic Materials In Vivo: A Systematic Review
Abstract
1. Introduction
2. Materials and Methods
2.1. Protocol
2.2. Eligibility Criteria
- Population: Patients undergoing orthodontic treatment with fixed appliances (in vivo studies only). No restrictions were applied regarding sex, age, clinical or community status.
- Intervention: Use of nanocoated orthodontic materials (e.g., brackets, archwires, tubes, miniscrews) applied during orthodontic treatment.
- Comparators: Conventional uncoated orthodontic materials.
- Outcomes:
- ○
- Primary: Microbial assessment, enamel demineralization, surface characteristics
- ○
- Secondary: Bond failure rate, success rate of orthodontic miniscrews, rate of canine retraction
- Study Design: Eligible study designs included controlled in vivo human clinical studies comparing nanocoated with uncoated orthodontic materials in patients undergoing orthodontic treatment. These included randomized controlled clinical trials, quasi-randomized controlled clinical studies, non-randomized controlled clinical studies and prospective controlled clinical studies. Both parallel-group and split-mouth designs were eligible. Quasi-randomized studies were defined as studies in which allocation was based on a non-random or predictable method, whereas non-randomized controlled studies were defined as controlled clinical studies without random allocation. Prospective controlled clinical studies were defined as studies in which the intervention and comparator were assessed prospectively in treated patients. In vitro, ex vivo and animal studies, case reports, reviews, editorials, studies without a comparator group, and completed or ongoing trials without available results were excluded.
- Effect/Endpoint: Any measurable clinical effect of nanoparticle coatings on the prespecified outcomes, at any time point, extracted as reported in the included studies.
2.3. Information Sources and Search Strategy
2.4. Study Selection
2.5. Data Collection and Data Items
2.6. Risk-of-Bias Assessment
2.7. Certainty of Evidence
2.8. Summary Measures and Synthesis of Results
3. Results
3.1. Study Selection
3.2. Study Characteristics
| Study ID (Author, Year) | Country | Design | Sample Size | Age/Sex (M/F) | Material and Coating | Comparator Material | Study Outcome | |
|---|---|---|---|---|---|---|---|---|
| Al-Murshady and Al-Groosh, 2025 [29] | Iraq | Multi-center DB, SM RCT | 18 | N.A. /N.A. | Coated Orthodontic Molar Tube (COMT)/ZnO | Uncoated Orthodontic Molar Tube (OMT) | 1. Bond failure 2. Microbial assessment 3. Plaque and gingival indices | Tubes |
| Chowdhary, 2020 [25] | India | Prospective, Quasi-randomized, SM clinical trial | 11 | >15 years old/N.A | 022 MBT coated stainless-steel brackets/ZrO2 | 022 MBT Uncoated stainless-steel brackets | 1. Rate of canine retraction 2. Plaque accumulation | Brackets |
| Alam et al., 2024 [26] | Saudi Arabia | RCT | 30 | 12–18 years old/N.A. | Coated brackets/N.A. | Uncoated brackets | 1. Biofilm formation | |
| Monica and Padmanabhan, 2022 [27] | India | One-center, parallel-group, SM RCT | 30 | 16 to 23 years (F) 16 to 29 years (M)/19 (F) 11 (M) | Coated stainless-steel brackets/(nitrogen-doped) TiO2 | Uncoated stainless-steel brackets | 1. Streptococcus mutans concentration | |
| Hashem et al., 2022 [24] | Egypt | RCT | 32 | 13–16 years old/N.A. | Coated stainless-steel brackets/Ag | Uncoated stainless-steel brackets | 1. Enamel demineralization | |
| Raval et al., 2025 [20] | India | SM, DB; randomization of coated side | 30 | N.A./N.A. | Coated stainless-steel archwires/Ag | Uncoated stainless-steel archwires | 1. Surface characteristics (frictional resistance, surface roughness) 2. Microbial assessment | Archwires |
| Mollabashi et al., 2020 [21] | Iran | In Vivo clinical study | 68 | 12–25 years old/40 (F) 8 (M) | Coated stainless-steel archwires/TiO2 | Uncoated stainless-steel archwires | 1. Antiadhesion and 2. Antibacterial properties of TiO2-coated stainless-steel orthodontic archwires against S. mutans bacteria | |
| Venkatesan et al., 2020 [22] | India | Prospective clinical study | 12 | 14–25 years old/N.A. | Coated NiTi archwires/TiO2 | Uncoated NiTi archwires | 1. Streptococcus mutans adhesion 2. Enamel demineralization 3. Surface roughness | |
| Amini et al., 2017 [23] | Iran | In Vivo clinical study | 20 | 15–25 years old/10 (F) 10 (M) | Coated stainless-steel archwires-TiN | Uncoated stainless-steel archwires | 1. Bacterial adhesion | |
| Fahmy et al., 2024 [28] | Egypt | SM RCT | 21 | N.A./N.A. | Cohort A: coated wire and coated brackets Cohort B: coated wire and uncoated brackets Cohort C: uncoated wire and coated brackets/ZrO2 | Uncoated wire (other part) and uncoated brackets | 1. Rate of canine retraction per month | Brackets and Archwires |
| Al-Hilaly and Alhuwaizi, 2025 [30] | Iraq | Multicenter, DB, SM RCT | 40 | 13–18 years old/N.A. | Coated orthodontic miniscrews (OMSs)/Chlorhexidine Hexametaphosphate NPs | Uncoated orthodontic miniscrews | 1. Success rate 2. Peri-implant health 3. Post-operative Pain 4. OMS mobility | Orthodontic Miniscrews |
| Mk et al., 2023 [31] | India | DB, SM clinical study | 18 | mean age 22.58 ± 3.52/4 (M) 14 (F) | Coated infra zygomatic crest (IZC) miniscrews/Ag | Uncoated infra zygomatic crest (IZC) miniscrews | 1. Success rate 2. Molecular Analysis (bacterial assessment) | |
| Hemashree and Padmanabhan, 2025 [32] | India | SM RCT | 16 | 15–30 years old/N.A. | Coated Orthodontic Modules/ZnO | Uncoated Orthodontic Modules | 1. Streptococcus mutans concentration 2. Enamel mineralization | Modules |
| Study ID (Author, Year) | Material/Coating | Follow-Up/Time Points | Measurement Method | Bacterial Species Assessed | Additional Notes |
|---|---|---|---|---|---|
| Al-Murshady and Al-Groosh, 2025 [29] | stainless-steel molar tubes/ZnO | 2 weeks/T0: baseline T1: 2 weeks | CFU plate counts: blood agar; Mitis Salivarius; MRS; Gram; catalase; oxidase | Streptococcus mutans; Lactobacillus acidophilus; total anaerobic bacteria | Plaque and Gingival indices |
| Chowdhary, 2020 [25] | 0.022 MBT stainless-steel canine brackets/ZrO2 | 3 months/Τ0: Start of retraction T1: 1 month T2: 3 months | Visual plaque scoring | N.A. | Extraction cases (first premolars) |
| Alam et al., 2024 [26] | brackets/N.A. | 6 months/T0: Baseline T1: 3 months T2: 6 months | Plaque index score (biofilm quantification) | N.A. | / |
| Monica & Padmanabhan, 2022 [27] | stainless-steel brackets/N-doped TiO2 | 60 days/T1: 30 days T2: 60 days | Real-time PCR (SYBR Green); Ct value quantification; 7900HT system; SmF5/SmR4 primers | Streptococcus mutans | / |
| Raval et al., 2025 [20] | stainless-steel archwire/Ag | 6 weeks (intraoral exposure)/6 weeks (wire retrieval) | Columbia Sheep Agar culture; 35–37 °C for 24–48 h; identification/CFU via Automated Vitek2 System | Streptococcus mutans; Lactobacillus acidophilus | Extraction cases (first premolars); MBT brackets 0.022 × 0.028-in |
| Mollabashi et al., 2020 [21] | stainless-steel wire/TiO2 | four weeks/four groups = 1 week; 2 weeks; 3 weeks; 4 weeks | CFU counting on S. mutans-specific mitis-salivarius agar | Streptococcus mutans | Canine-to-canine segment; maxilla and mandible; MTT cell viability; Ti release |
| Venkatesan et al., 2020 [22] | nickel–titanium archwire/TiO2 | 1 month/baseline and 1 month | Real-time PCR (SYBR Green); Ct value quantification (7900HT system) | Streptococcus mutans | / |
| Amini et al., 2017 [23] | stainless-steel archwire/TiN | 4 weeks/4 weeks (wire retrieval) | CFU counts on blood agar; incubated 37 °C for 24 h; reported in ×104 units | N.A. | Both jaws (full archwires) |
| Mk et al., 2023 [31] | stainless-steel IZC bone miniscrews/Ag | 6–8 months/at screw retrieval (end of use) | Molecular analysis/terminal restriction fragment length polymorphism (T-RFLP); cloning-based 16S rDNA sequencing; GeneMapper 4.1 analysis | Prevotella oris strain NCTC13071; Uncultured Prevotella sp.; Capnocytophaga leadbetteri; Capnocytophaga sp.; Uncultured bacterium; Uncultured bacterium clone 069096_35 | Placement: infra-zygomatic crest (IZC) region/ Requiring bilateral IZC anchorage to correct Class II |
| Hemashree and Padmanabhan, 2025 [32] | elastomeric modules (orthodontic ligatures) on fixed appliances/ZnO | 1 year/T0: Immediately after bonding T1: 3 months T2: 1 year | Real-time PCR (qPCR) for S. mutans; Ct value quantification (Applied Biosystems) | Streptococcus mutans | Plaque samples surrounding the maxillary lateral incisors were collected at T1 and T2/ coating integrity evaluated weekly over 1 month |
| Study ID (Author, Year) | Venkatesan et al., 2020 [22] | Hemashree and Padmanabhan, 2025 [32] | Hashem et al., 2022 [24] |
|---|---|---|---|
| Material/Coating | NiTi archwires/TiO2 | Elastomeric modules on fixed appliances/ZnO | Stainless-steel brackets/Ag |
| Follow-up/time points | 1 month/T0 = baseline T1 = 1 month | 1 year/T0 = baseline T2 = 1 year | 2 months/assessed at 1 month and 2 months |
| Outcome Metrics | DIAGNOdent laser fluorescence values of enamel | DIAGNOdent laser fluorescence (enamel demineralization index) | EDS calcium wt%; EDS phosphorus wt%; SEM enamel surface topography |
| Main Finding | No significant difference in DIAGNOdent values was found between TiO2-coated and uncoated NiTi archwires after 1 month | ZnO-coated modules showed significantly lower DIAGNOdent values than uncoated modules at 1 year | Ag-coated brackets preserved enamel calcium and phosphorus content and showed more favorable SEM enamel surface features compared with uncoated brackets |
| Study ID (Author, Year) | Venkatesan et al., 2020 [22] | Raval et al., 2025 [20] |
|---|---|---|
| Material/Coating | NiTi archwires/TiO2 | Stainless-steel archwire/Ag |
| Follow-up/time points | 1 month (intraoral exposure)/T0 = as received T1 = 1 month | 6 weeks (intraoral exposure)/post-6-week retrieval; measurements at “load at limit” and “maximum load” |
| Outcome Metrics | Surface roughness Ra (nm); SEM topography; coating thickness (nm) | Frictional resistance (load at limit; maximum load; deflection); SEM surface roughness (qualitative) |
| Measurement Method | 3D surface profilometer (Wyko NT1100); SEM (Zeiss Ultra 55 “Gemini”) | UTM for friction; SEM (15 kV; ×3000) |
| Main Findings | TiO2-coated NiTi archwires showed lower surface roughness at baseline; however, after 1 month, roughness increased in both groups and no significant difference was found between coated and uncoated archwires. The TiO2 coating also showed deterioration after intraoral use. | Ag-coated stainless-steel archwires showed no significant difference in frictional resistance compared with uncoated archwires. SEM evaluation indicated lower surface roughness in the silver-coated portion |
| Outcome Domain | Study ID (Author, Year) | Main Finding |
|---|---|---|
| Bond Failure Rate | Al-Murshady and Al-Groosh, 2025 [29] | The same number of bond failures was reported for ZnO-coated and uncoated molar tubes, with 2/36 failures in each group over 3 months. |
| Success Rate of Orthodontic Miniscrews | Al-Hilaly and Alhuwaizi, 2025 [30] | CHX-HMP-coated miniscrews did not show higher success than uncoated miniscrews after 4 months. |
| Success Rate of Orthodontic Miniscrews | Mk et al., 2023 [31] | Ag-coated IZC miniscrews showed a higher reported success rate than uncoated IZC miniscrews after 6–8 months. |
| Rate of Maxillary Canine Retraction | Chowdhary, 2020 [25] | ZrO2-coated brackets were associated with a higher rate of canine retraction than uncoated brackets over 3 months. |
| Rate of Maxillary Canine Retraction | Fahmy et al., 2024 [28] | The effect depended on the coated component: coated wire alone was associated with faster retraction, whereas coated brackets alone or combined coated brackets and wire were associated with slower retraction. |
3.3. Risk-of-Bias Assessment
3.4. Certainty of Evidence
4. Discussion
4.1. Safety and Toxicity Considerations
4.2. Limitations
- Firstly, most included studies had small sample sizes, and formal sample-size justification was not consistently reported. This likely contributed to imprecision and reduced confidence in the estimated effects.
- Secondly, studies lack standardization in nanoparticle types, coating methods and duration of intervention.
- Following this, there is great heterogeneity in measurement methods and outcome metrics, thus cross-comparisons are challenging.
- Follow-up periods also varied considerably across studies, ranging from short-term assessments to one-year follow-up. Therefore, outcomes measured at different time points may not be directly comparable, especially for antimicrobial activity, enamel demineralization and coating degradation.
- In addition, several outcomes, such as microbial counts, bacterial adhesion, DIAGNOdent values and surface roughness, represent surrogate or clinically derived laboratory outcomes rather than direct patient-centered clinical endpoints.
- Furthermore, there is a need for biocompatible materials with long-lasting effects, but the small number of existing studies undermines clinical translation.
5. Conclusions
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
| Abbreviation | Definition |
| WSLs | white-spot lesions |
| NPs | nanoparticles |
| Ag | silver |
| TiO2 | titanium dioxide |
| ZnO | zinc oxide |
| ZrO2 | zirconium dioxide |
| TiN | titanium nitride |
| NiTi | nickel–titanium |
| SS | stainless steel |
| N.A. | not available |
| RCT | randomized controlled trial |
| DB | double-blind |
| SM | split-mouth |
| RoB 2 | revised Cochrane risk-of-bias tool for randomized trials |
| ROBINS-I | risk of bias in non-randomized studies of interventions |
| GRADE | grading of recommendations assessment, development and evaluation |
| PRISMA | preferred reporting items for systematic reviews and meta-analyses |
| CFU | colony-forming units |
| PCR | polymerase chain reaction |
| qPCR | quantitative polymerase chain reaction |
| Ct | cycle threshold |
| SEM | scanning electron microscopy |
| EDS | energy-dispersive X-ray spectroscopy |
| MRS | de Man, Rogosa and Sharpe agar |
| IZC | infrazygomatic crest |
| OMSs | orthodontic miniscrews |
| CHX-HMP | chlorhexidine-hexametaphosphate |
| UTM | universal testing machine |
| T-RFLP | terminal restriction fragment length polymorphism |
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| Outcome Domain | Studies and Participants/Orthodontic Components | Main Findings | Main Reasons for Downgrading | Overall Certainty |
|---|---|---|---|---|
| Microbial assessment | 10 studies; 252 participants analyzed; orthodontic components varied across studies | Most studies reported lower plaque accumulation, bacterial adhesion, colony counts or S. mutans concentration with nanocoated orthodontic materials, although the effect was not significant for every microorganism or at every follow-up period. | Risk of bias and imprecision | Low |
| Enamel demineralization | Three studies; 60 participants | Findings were inconsistent. One study found no difference in DIAGNOdent values after 1 month, whereas two studies suggested potential reduction of enamel mineral loss or more favorable enamel surface/mineral findings with nanocoated orthodontic materials. The studies used different coatings, orthodontic components, follow-up periods and measurement methods. | Risk of bias, inconsistency and imprecision | Very low |
| Surface characteristics | Two studies; 42 participants; archwires/archwire segments | Nanocoated archwires showed different surface effects depending on coating material and follow-up period. TiO2-coated NiTi archwires showed lower roughness at baseline, but this advantage was lost after 1 month. Ag-coated stainless-steel archwires appeared smoother after 6 weeks, while frictional resistance did not differ significantly. | Risk of bias, inconsistency, indirectness and imprecision | Very low |
| Bond failure rate | One study; 18 participants; 72 molar tubes | Bond failure occurred in two of thirty-six ZnO-coated molar tubes and two of thirty-six uncoated molar tubes during 3 months of follow-up. The small number of events does not establish equivalence. | Risk of bias and very serious imprecision | Very low |
| Success rate of orthodontic miniscrews | Two studies; 58 participants; 116 orthodontic miniscrews | Findings were inconsistent. One study reported higher success with Ag-coated IZC orthodontic miniscrews, whereas another found no benefit of CHX-HMP-coated orthodontic miniscrews. | Risk of bias, inconsistency and imprecision | Very low |
| Rate of maxillary canine retraction | Two studies; 31 participants analyzed; 62 treated canine sides | Findings were inconsistent. One study reported faster canine retraction with ZrO2-coated brackets. In the second study, coating the archwire alone increased retraction, whereas coating the bracket alone or both the bracket and archwire reduced the rate compared with the uncoated side. | Risk of bias, inconsistency and imprecision | Very low |
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Arampatzi, M.; Fanaropoulou, T.; Papadopoulos, M.A. Clinical Performance of Nano-Coated Orthodontic Materials In Vivo: A Systematic Review. Appl. Sci. 2026, 16, 8665. https://doi.org/10.3390/app16178665
Arampatzi M, Fanaropoulou T, Papadopoulos MA. Clinical Performance of Nano-Coated Orthodontic Materials In Vivo: A Systematic Review. Applied Sciences. 2026; 16(17):8665. https://doi.org/10.3390/app16178665
Chicago/Turabian StyleArampatzi, Maria, Theodora Fanaropoulou, and Moschos A. Papadopoulos. 2026. "Clinical Performance of Nano-Coated Orthodontic Materials In Vivo: A Systematic Review" Applied Sciences 16, no. 17: 8665. https://doi.org/10.3390/app16178665
APA StyleArampatzi, M., Fanaropoulou, T., & Papadopoulos, M. A. (2026). Clinical Performance of Nano-Coated Orthodontic Materials In Vivo: A Systematic Review. Applied Sciences, 16(17), 8665. https://doi.org/10.3390/app16178665

