Spudcan Reinstallation Close to Natural Footprints Considering Strength Reduction: Insights from Single-Factor and Orthogonal Experiments
Abstract
1. Introduction
- Realistic footprint simulation: Unlike previous studies that assumed artificially defined geometries, the footprints in this study were generated by realistic simulations of the initial spudcan penetration, extraction, and subsequent soil remolding, providing a more realistic representation of natural footprints prior to reinstallation. The process is illustrated in Figure 2, and the detailed numerical implementation is presented in Section 2.1.Figure 2. Schematic diagram of the two-stage numerical approach for generating realistic spudcan footprints.Figure 2. Schematic diagram of the two-stage numerical approach for generating realistic spudcan footprints.
- Soil strength degradation modeling: In order to capture the degradation effects that are often neglected in numerical studies, soil strength softening is achieved by reducing the undrained shear strength within 1.5D from the footprint centerline.
- The method of combining single factor and orthogonal test: on the basis of the verified numerical model, the parameters of the system are studied by single factor and orthogonal test design. The former is used to examine the individual effects of key parameters—footprint geometry, spudcan type, and offset distance—on key reinstallation responses, and the latter is used to identify and rank the relative importance of different factors.
2. Numerical Modeling and Validation
2.1. Finite Element Model
- The CEL method was used to simulate the initial penetration and subsequent extraction of three typical spudcans on a flat seabed, so as to capture the geometric shape of the footprints formed after extraction;
- Based on the extracted footprint geometry, the CFD-DEM coupling method was used to simulate the natural remolding process under the action of seawater. Through these simulations, the footprint diameter, depth and soil strength reduction coefficient of three different spudcans after extraction and remodeling were obtained, as shown in Table 1.
2.2. Model Validation
3. Results and Discussion
3.1. Single-Factor Test Analysis
3.1.1. Effect of Footprint Geometry
3.1.2. Effect of Spudcan Type
3.1.3. Effect of Offset Distance
3.2. Orthogonal Test Analysis
4. Conclusions
- (1)
- The geometry of the natural footprint has a significant effect on the reinstallation behavior of the spudcan. The lateral size (diameter) of the footprint is more critical than its depth. The larger diameter leads to severer soil asymmetry, resulting in higher horizontal force, moments, and greater inclination and displacement, thereby reducing the reinstallation stability.
- (2)
- The shape and size of different spudcan types would affect their reinstallation stability. Compared with the circular flat-based spudcan, the rectangular spudcan with a tapered base shows greater horizontal force and moment due to the corner effect. At the same time, the larger spudcan diameter provides a larger contact area and increases the vertical force, thereby reducing the spudcan inclination and lateral displacement.
- (3)
- The offset distance is the main factor affecting the reinstallation behavior, and the least favorable condition occurs at the offset distance of 0.5 D. When the offset is smaller than this distance, the obvious soil asymmetry leads to a larger inclination angle and a larger lateral displacement. When the offset distance exceeds 0.5 D, the soil distribution becomes more symmetrical, which reduces the inclination and displacement, thereby improving the overall stability of the reinstallation process near the existing footprint.
- (4)
- Both single-factor test and orthogonal analysis show that among the three factors evaluated, the offset distance has the greatest influence on the reinstallation performance compared with the footprint geometry and spudcan type.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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| Footprint | Diameter, B (m) | Depth, h (m) | Strength Reduction Factor (%) |
|---|---|---|---|
| F1 (HY944) | 22 | 6.52 | 63.76 |
| F2 (HY941) | 18.5 | 7.34 | 61.93 |
| F3 (NH-4) | 28.2 | 5.1 | 64.69 |
| Case No. | Case Name | Footprint Geometry | Spudcan Type | Offset Distance |
|---|---|---|---|---|
| 1 | F1-NH-0.5D | F1 | NH-4 | 0.5D |
| 2 | F2-NH-0.5D | F2 | NH-4 | 0.5D |
| 3 | F3-NH-0.5D | F3 | NH-4 | 0.5D |
| 4 | F1-HY944-0.5D | F1 | HY944 | 0.5D |
| 5 | F1-HY941-0.5D | F1 | HY941 | 0.5D |
| 6 | F1-NH-0.25D | F1 | NH-4 | 0.25D |
| 7 | F1-NH-0.75D | F1 | NH-4 | 0.75D |
| 8 | F1-NH-D | F1 | NH-4 | D |
| Case No. | Case Name | Maximum Horizontal Force | Maximum Moment | ||
|---|---|---|---|---|---|
| Hmax (MN) | αmax (°) | Mmax (MN·m) | δmax (m) | ||
| 1 | F1-NH-0.5D | 0.457 | 18.279 | 6.428 | 3.512 |
| 2 | F2-NH-0.5D | 0.368 | 16.486 | 5.823 | 2.558 |
| 3 | F3-NH-0.5D | 0.491 | 19.025 | 6.458 | 4.504 |
| Case No. | Case Name | Maximum Horizontal Force | Maximum Moment | ||
|---|---|---|---|---|---|
| Hmax (MN) | αmax (°) | Mmax (MN·m) | δmax (m) | ||
| 4 | F1-HY944-0.5D | 0.513 | 15.125 | 12.785 | 3.354 |
| 5 | F1-HY941-0.5D | 0.438 | 18.236 | 5.967 | 3.676 |
| 1 | F1-NH-0.5D | 0.457 | 18.279 | 6.428 | 3.512 |
| Case No. | Case Name | Maximum Horizontal Force | Maximum Moment | ||
|---|---|---|---|---|---|
| Hmax (MN) | αmax (°) | Mmax (MN·m) | δmax (m) | ||
| 6 | F1-NH-0.25D | 0.422 | 13.016 | 6.226 | 3.453 |
| 1 | F1-NH-0.5D | 0.457 | 18.279 | 6.428 | 3.512 |
| 7 | F1-NH-0.75D | 0.382 | 10.533 | 4.750 | 2.219 |
| 8 | F1-NH-D | 0.334 | 7.160 | 2.736 | 1.758 |
| Factor | Level 1 | Level 2 | Level 2 |
|---|---|---|---|
| Footprint geometry | F1 | F2 | F3 |
| Spudcan type | HY944 | HY941 | NH-4 |
| Offset distance | 0.25D | 0.5D | 0.75D |
| Case No. | Factor | Result | |||
|---|---|---|---|---|---|
| Footprint Geometry | Spudcan Type | Offset Distance | αmax (°) | δmax (m) | |
| ① | F1 | HY944 | 0.25D | 13.95 | 5.05 |
| ② | F1 | HY941 | 0.5D | 15.89 | 3.73 |
| ③ | F1 | NH-4 | 0.75D | 10.78 | 2.20 |
| ④ | F2 | HY944 | 0.5D | 13.56 | 3.11 |
| ⑤ | F2 | HY941 | 0.75D | 11.43 | 2.35 |
| ⑥ | F2 | NH-4 | 0.25D | 16.22 | 5.09 |
| ⑦ | F3 | HY944 | 0.75D | 9.83 | 2.56 |
| ⑧ | F3 | HY941 | 0.25D | 20.05 | 6.50 |
| ⑨ | F3 | NH-4 | 0.5D | 17.03 | 4.37 |
| Result | Factor | K1 | K2 | K3 | Ranking | |
|---|---|---|---|---|---|---|
| αmax(°) | Footprint geometry | 13.54 | 13.74 | 15.64 | 2.10 | 3 |
| Spudcan type | 12.45 | 15.79 | 14.68 | 3.35 | 2 | |
| Offset distance | 16.74 | 15.49 | 10.68 | 6.06 | 1 | |
| δmax(m) | Footprint geometry | 3.66 | 3.52 | 4.48 | 0.96 | 2 |
| Spudcan type | 3.57 | 4.20 | 3.89 | 0.62 | 3 | |
| Offset distance | 5.55 | 3.74 | 2.37 | 3.18 | 1 |
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Zou, X.; Jiao, J.; Xu, G.; Cui, L.; Gao, X.; Lin, X.; Cai, G. Spudcan Reinstallation Close to Natural Footprints Considering Strength Reduction: Insights from Single-Factor and Orthogonal Experiments. Appl. Sci. 2025, 15, 11765. https://doi.org/10.3390/app152111765
Zou X, Jiao J, Xu G, Cui L, Gao X, Lin X, Cai G. Spudcan Reinstallation Close to Natural Footprints Considering Strength Reduction: Insights from Single-Factor and Orthogonal Experiments. Applied Sciences. 2025; 15(21):11765. https://doi.org/10.3390/app152111765
Chicago/Turabian StyleZou, Xin, Jingang Jiao, Guoxian Xu, Linjian Cui, Xinkai Gao, Xinyi Lin, and Guoqing Cai. 2025. "Spudcan Reinstallation Close to Natural Footprints Considering Strength Reduction: Insights from Single-Factor and Orthogonal Experiments" Applied Sciences 15, no. 21: 11765. https://doi.org/10.3390/app152111765
APA StyleZou, X., Jiao, J., Xu, G., Cui, L., Gao, X., Lin, X., & Cai, G. (2025). Spudcan Reinstallation Close to Natural Footprints Considering Strength Reduction: Insights from Single-Factor and Orthogonal Experiments. Applied Sciences, 15(21), 11765. https://doi.org/10.3390/app152111765
