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Article

Procedure for Conducting Inspection Thermographic Tests of Electrical Heating Devices for Railway Turnouts

Faculty of Transport, Warsaw University of Technology, Koszykowa 75, 00-662 Warszawa, Poland
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Author to whom correspondence should be addressed.
Appl. Sci. 2025, 15(21), 11671; https://doi.org/10.3390/app152111671 (registering DOI)
Submission received: 15 October 2025 / Revised: 29 October 2025 / Accepted: 30 October 2025 / Published: 31 October 2025
(This article belongs to the Special Issue Research Advances in Rail Transport Infrastructure)

Abstract

The study presents original research focused on improving the reliability and energy efficiency of electric railway turnout heating systems under severe winter conditions. An innovative diagnostic methodology using high-resolution infrared thermography was developed and applied to evaluate heating uniformity and technical performance within the Polish railway infrastructure. Field investigations were carried out on operational turnouts at Gdańsk Osowa and Międzylesie stations, covering both conventional EOR systems and the advanced ESAR system. The results demonstrated that the ESAR system effectively prevented ice and snow accumulation while enabling up to a 30% reduction in active power supplied to heating elements, resulting in annual energy savings of approximately 750 kWh per turnout (29% compared with the reference system). Incorporating radiative overlays in ESAR allowed lower average surface temperatures and improved heat distribution efficiency. Temperature and energy indicators confirmed significantly higher performance of ESAR, with annual CO2 emissions reduced by 447.75 kg and air pollutants (SOx, NOx, CO, particulates) by around 30%. The proposed thermographic approach proved to be a non-invasive and efficient diagnostic tool, supporting adaptive control, enhanced operational reliability, and reduced environmental impact of turnout heating systems.
Keywords: thermography; thermal imaging; electric heating of railway turnouts; EOR thermography; thermal imaging; electric heating of railway turnouts; EOR

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MDPI and ACS Style

Kukulski, J.; Stypułkowski, K.; Tomczuk, P.; Jaskowski, P. Procedure for Conducting Inspection Thermographic Tests of Electrical Heating Devices for Railway Turnouts. Appl. Sci. 2025, 15, 11671. https://doi.org/10.3390/app152111671

AMA Style

Kukulski J, Stypułkowski K, Tomczuk P, Jaskowski P. Procedure for Conducting Inspection Thermographic Tests of Electrical Heating Devices for Railway Turnouts. Applied Sciences. 2025; 15(21):11671. https://doi.org/10.3390/app152111671

Chicago/Turabian Style

Kukulski, Jacek, Krzysztof Stypułkowski, Piotr Tomczuk, and Piotr Jaskowski. 2025. "Procedure for Conducting Inspection Thermographic Tests of Electrical Heating Devices for Railway Turnouts" Applied Sciences 15, no. 21: 11671. https://doi.org/10.3390/app152111671

APA Style

Kukulski, J., Stypułkowski, K., Tomczuk, P., & Jaskowski, P. (2025). Procedure for Conducting Inspection Thermographic Tests of Electrical Heating Devices for Railway Turnouts. Applied Sciences, 15(21), 11671. https://doi.org/10.3390/app152111671

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