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Review

Advances in the Manufacturing Process of Space Maintainers in Pediatric Dentistry: A Systematic Review from Traditional Methods to 3D-Printing

by
Paridokht Zarean
1,
Parichehr Zarean
1,*,
Pedram Sendi
2,3 and
Klaus W. Neuhaus
1
1
Department of General Pediatric and Adolescent Dentistry, University Center for Dental Medicine Basel UZB, University of Basel, Mattenstrasse 40, 4058 Basel, Switzerland
2
Department of Oral Health and Medicine, University Center for Dental Medicine Basel UZB, University of Basel, Mattenstrasse 40, 4058 Basel, Switzerland
3
Institute for Clinical Epidemiology, University Hospital Basel, Spitalstrasse 12, 4031 Basel, Switzerland
*
Author to whom correspondence should be addressed.
Appl. Sci. 2023, 13(12), 6998; https://doi.org/10.3390/app13126998
Submission received: 21 April 2023 / Revised: 6 June 2023 / Accepted: 7 June 2023 / Published: 9 June 2023
(This article belongs to the Special Issue Materials and Technologies in Oral Research 2nd Edition)

Abstract

:
Background: Three-dimensional (3D) printing is an innovative technology widely used in dentistry for manufacturing objects of various shapes using different materials. It has gained increasing popularity in the field of pediatric dentistry, particularly in the production of space maintainers, which serve as a preventive orthodontic treatment following the early loss of primary molars. Aims: In this systematic review, we present a comprehensive overview of the manufacturing process for space maintainers, ranging from traditional procedures to the advancements in 3D printing technology. Materials and Methods: Our review adheres to the PRISMA criteria and includes scientific articles published until 27 May 2023, without any restriction on the publication period and language. To conduct our research, we searched electronic databases, such as Medline, Web of Science, and Embase, using specific keywords and MeSH terms. Results: We identified 9 articles that discussed the CAD/CAM manufacturing and 3D printing of various types of space maintainers. Conclusions: Based on this systematic review, it is evident that 3D-printed space maintainers offer great potential as an alternative to conventionally processed ones, by addressing their limitations. However, further studies are required to evaluate the accuracy, efficacy, and clinical success rates of different 3D printing technologies, materials, and designs for additive manufacturing of space maintainers.

1. Introduction

Since the 1980s, the innovative technology of three-dimensional (3D) printing, also referred to as additive manufacturing, has gained prominence as a manufacturing technique. The first application of 3D printing in dentistry can be traced back to the early 2000s. One of the initial uses was in the fabrication of dental models and molds for prosthodontics and orthodontics. In recent years, it has experienced rapid development in different fields of dentistry [1]. The literature has identified several advantages associated with implementing a digital workflow, wherein 3D printing plays a crucial role. These advantages include enhanced predictability in oral rehabilitation, more effective treatment options, reduced chairside time, minimized human errors in the manufacturing process, shorter procedure durations, increased patient comfort, and the potential to enhance the treatment skills of practitioners [2,3,4,5].
In the field of pediatric dentistry, the implementation of digitalization offers numerous benefits, such as improved patient cooperation and reduced fear among children. This is achieved by minimizing chairside procedure durations, thereby increasing children’s enthusiasm for regular dental appointments [2,3,4]. Preserving primary teeth until the normal exfoliation process is a crucial aspect of pediatric dentistry. Beyond their aesthetic, speech, and mastication functions, primary teeth play a vital role in guiding and facilitating the eruption of permanent teeth [4,6]. In cases involving congenitally missing teeth or the early loss of primary teeth, the effective management of the space during primary, mixed, and early permanent dentition becomes imperative. This approach ensures the maintenance of proper masticatory and speech function, while also preventing malocclusion resulting from undesirable tooth movement [4,7,8,9,10,11].
A dentist may recommend various types of removable or fixed space maintainers (SMs), including band and loop, crown and loop, distal end shoe, lingual arch, Nance, and transpalatal arch, which are based on factors such as the number of lost teeth, stage of dental development, age of the child, and whether unilateral or bilateral tooth loss is present in the affected dental arch [4]. The American Academy of Pediatric Dentistry (AAPD) recommends the use of space maintainers (SMs) as an essential aspect of preventive orthodontics. This is due to their ability to maintain the position of existing dentition, which helps prevent the loss of arch length, width, and perimeter [12,13,14]. Therefore, SMs are recommended to maintain the space, mostly in the premature loss of a single primary molar, until the eruption of the succeeding tooth, or the insertion of an implant [4,7,8,10,11].
Within the various types of space maintainers, removable space maintainers (RSMs) offer the advantage of not only preserving the mesiodistal space but also maintaining the vertical height of the teeth, thus, restoring their aesthetic appearance. When designing RSMs, it is essential to consider a long lingual base, with or without a very short vestibular base. This design consideration is crucial because the fixation of RSMs should not solely rely on snap rings on the buccal side, and it is important to ensure that the development and growth of the dental arch remain undisturbed [15,16].
The conventional manufacturing process of removable space maintainers (RSMs) is intricate and requires skilled technicians. It is a technique-sensitive procedure, and ensuring the precision and fit of RSMs can be challenging due to the shrinkage of self-curing resin during polymerization [17,18]. However, with the advent of computer-aided design/computer-aided manufacturing (CAD/CAM) technology, manufacturing more accurate RSMs has become possible. These RSMs can be made from materials such as poly methyl methacrylate (PMMA) or acrylic resin, which are lightweight and provide stable results [16]. In case of any growth-related changes, 3D-printed RSMs offer added flexibility as they can be easily trimmed, adjusted, relined, or even reprinted since digital files are readily available [19].
The band and loop is the most commonly used type of fixed space maintainer (SM), particularly in cases of unilateral tooth loss or bilateral loss of primary molars when the permanent incisors have not fully erupted [12,13,20,21,22]. In situations where there is early loss of a primary first molar, placing an SM on the primary second molar before the eruption of the permanent first molar is crucial to prevent mesial migration and loss of space [23]. This type of SM consists of two components: the loop, which passively rests on the adjacent tooth and extends over the edentulous space, and the band that encircles the abutment tooth [20,21,22].
Lab-based band and loop SMs have certain disadvantages, including solder failure, corrosion, time-consuming construction, inadequate band pinching, and the potential development of caries along the band’s margin [24,25]. Challenges such as transferring the pinched band onto the impression and controlling the flame during the soldering process further complicate the procedure, as overheating can lead to breakage [26]. Additionally, achieving optimal results with lab-based SMs requires close collaboration between the dentist and the dental lab technician [27].
As an alternative to the conventional band and loop SMs and to overcome their disadvantages, some studies have suggested the use of technique-sensitive fiber-reinforced composite resin (FRCR)-based space maintainers, including polyethylene fibers, pre-impregnated silanized E-glass fibers with Bis-GMA, with or without PMMA, and CAD/CAM-aided ceramic-based and polymer-based SMs [16,21,25,28,29,30,31,32,33].
Digital impressions have emerged as a technology that enhances patient confidence and cooperation, increases procedural efficiency, and reduces long-term costs. Instead of relying on conventional dental casts, digital impressions allow dental professionals to work with digital 3D models [11,34]. This technology also enables digital documentation, eliminating the need for physical storage of patient data [35]. Intraoral scanners, which capture digital impressions, offer a safer alternative to conventional impressions by eliminating the risk of aspiration or ingestion [11,34]. In fact, a study revealed that 77% of patients prefer intraoral scans over traditional impressions [36].
In pediatric dentistry, the use of intraoral scanners has several advantages. It improves children’s cooperation by allowing pauses during scanning and offers a real-time visual representation of what is happening in the mouth through familiar photographs, thereby sparking the child’s curiosity [11,34]. When utilizing intraoral scanners in pediatric patients, it is crucial to consider the size of the scanner head. This factor affects intraoral maneuverability and scanning time and should be compatible with the shallow vestibules and limited mouth opening in children and young patients [37].
There are two approaches to consider after generating digital models: printing the models and proceeding with a conventional procedure or utilizing a digital process for the design stage of the space maintainer. Due to various clinical and procedural challenges associated with conventional space maintainers, alternative 3D-printed SMs have been proposed and documented. Presently, through the integration of digital 3D models into a CAD/CAM system, it is possible to 3D-print dental models, design SMs based on digital 3D models, and fabricate more accurate space maintainers using 3D-printing technologies [16,27].
The aim of this review was to comprehensively assess the viability of using digital 3D-printed SMs, based on published evidence. To achieve this objective, we provide a detailed analysis of the various materials and manufacturing technologies utilized in the production of digital 3D-printed SMs, highlighting the advantages and disadvantages associated with each approach.

2. Materials and Methods

2.1. Eligibility Criteria

The inclusion criteria for this review encompassed original articles, case reports, technique reports, pilot studies, and clinical research that discussed the utilization of CAD/CAM or 3D printing technology in the manufacturing of fixed or removable space maintainers specifically for pediatric patients. Published articles without any language restrictions were included.
Conversely, review articles, clinical trials, and randomized clinical trials were excluded from consideration. Additionally, studies reporting on other types of preventive orthodontic appliances, such as lingual retainers, were also excluded from the review.

2.2. Design and Search Strategy

In conducting this systematic review, the PRISMA 2020 guidelines were followed. This review is based on a systematic literature search of published papers in Medline, Embase, and Web of Science databases with no time and language restriction, up to 27 May 2023, and using the search strategy described in Table 1. The reference list of the included articles was manually searched to identify any additional potential papers.
We have addressed the patient, intervention, comparison, and outcome (PICO) question, as follows:
Patient: children with the early loss of primary teeth in need of space maintainers.
Intervention: fixed or removable space maintainer.
Comparison: additive manufacturing and conventional production of space maintainers.
Outcome: advantages and disadvantages, including cost-efficiency, precision, time-efficacy, and patient cooperation.

2.3. Data Collection and Study Quality Assessment

Two independent examiners screened the titles and abstracts from the initial search. Articles that were deemed relevant, based on the predefined inclusion criteria, by at least one of the reviewers were selected for the next phase, which involved assessing the full-text versions of the articles. Finally, both examiners entered all relevant information into a dedicated data sheet specifically designed for this systematic review.

2.4. Risk of Bias Assessment

The available number of studies on 3D-printed space maintainers (SMs) was limited, with only three studies providing quantitative data. However, the specific success and failure rates were not reported. Due to the scarcity of studies and the heterogeneous nature of the quality and data structure among them, it was not feasible to conduct a pooled random-effects meta-analysis or utilize statistical tests such as Cochran’s Q test or I2 value. Additionally, the Newcastle–Ottawa assessment scale, as well as forest and funnel plots, could not be employed due to the limitations mentioned above.

3. Results

A flow diagram of the literature selection process in the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) is shown in Figure 1 [38]. As shown, the search identified a total of 22 records. After screening the records for eligibility, nine studies were included.
Table 2 presents an overview of the included studies, highlighting their respective characteristics. Four studies reported the milling of space maintainers using materials such as PMMA and polyether ether ketone (PEEK). Three studies specifically examined titanium-based space maintainers that were manufactured utilizing metal 3D printers and micro laser sintering technology. Additionally, two studies investigated the use of zirconia-based space maintainers.

4. Discussion

In this systematic review, the objective was to offer a comprehensive understanding of the manufacturing process of space maintainers in pediatric dentistry, ranging from traditional methods to the utilization of 3D printing technology. A total of nine articles were examined, which focused on the 3D printing of various types of space maintainers. The results indicate that 3D-printed space maintainers exhibit promising potential as an alternative to conventionally processed ones, effectively addressing their limitations.
The advancement of additive manufacturing technologies has prompted rapid progress within the healthcare sector, encompassing various fields of dentistry [43]. The applications of 3D-printing span across education, research, patient awareness, and digital treatment planning by utilizing 3D models, as well as clinical utilization [35,44,45]. While there is a wealth of literature exploring the implementation of this technology in prosthodontics, reconstructive and restorative dentistry [46,47], implantology, oral surgery [48], and orthodontics [49,50], research in the field of pediatric dentistry remains relatively limited.
The clinical implementation of 3D printing in pediatric dentistry includes the development of a 3D-printed fluoride adhesive film, enabling the creation of a slow-release delivery system. This is particularly relevant due to the challenges posed by the continuous flow of saliva and the act of chewing, which make it difficult to maintain an optimal fluoride concentration within the oral cavity [4,27,40,51,52,53,54]. In prosthetic procedures within the realm of pediatric dentistry, the utilization of 3D-printed crowns has demonstrated superior marginal integrity and retention, resulting in fewer instances of cementation failure compared to crowns fabricated through CAD/CAM techniques. Moreover, 3D-printed partial or complete dentures have proven to be beneficial for patients presenting with diverse teeth abnormalities [51,55,56].
Additive manufacturing offers a notable advantage in presurgical planning for cancer cases and reconstruction planning of mandible fractures, which are the second-most prevalent facial fractures in children. By utilizing a 3D-printed mandible model, the placement of titanium plates becomes more challenging due to the presence of tooth germs in growing patients. Additionally, this approach significantly reduces surgical time under general anesthesia [57,58,59,60,61]. The application of 3D-printing technology also contributes to the enhanced success rate of autotransplantation. This is achieved by reducing the extraoral time interval between the tooth extraction and the transplantation through recipient bone site modification and the preparation of the tooth for a temporary crown prior to extraction [62]. Furthermore, 3D printing finds utility in the creation of space maintainers and various orthodontic appliances, including Hawley retainers, brackets, and clear aligners. These applications of 3D printing significantly benefit the fields of preventive and corrective orthodontics [57,58,59,60,61].
Remarkably, the number of studies investigating the utilization of CAD/CAM and 3D-printing technology in the manufacturing of space maintainers (SMs) is limited. Among the existing studies, a variety of methodologies, materials, and technologies have been reported. While the more advanced and advantageous 4D printing technology has been introduced, which is capable of creating self-folding structures that reshape over time or space, it has not been applied in the field of pediatric dentistry, and therefore, no scientific reports on its implementation were found [43,63].
  • Manufacturing technologies
In clinical dental practices, the choice of additive materials and their corresponding applications determine the manufacturing technology that is employed. Various technologies including stereolithography, digital light processing, photopolymer, material, and binder jetting, alongside selective laser sintering/melting, and fused filament fabrication can be utilized depending on the specific requirements [64].
  • Laser sintering
Approximately 21 years ago, laser sintering technology emerged as a groundbreaking advancement in the dental field, ultimately, revolutionizing the processing of non-precious alloys. This technology was initially utilized for printing metallic structures, such as crowns, bridges, or clasp-retained cast-metal frameworks [65,66]. Laser sintering operates on a powder-based layer-additive manufacturing technique, thereby employing a continuous or pulse mode laser beam as a heat source to scan and fuse powders together [67].
The first documented case of fabricating 3D-printed band-loop space maintainers was reported by Pawar et al. [27]. They digitally designed a space maintainer using a 3D model and utilized titanium powder metallurgy with micro laser sintering technology for manufacturing. The authors discovered that incorporating innovative digital technology into the design and production process of space maintainers made it more convenient and time-efficient compared to conventional methods. This signifies the promising potential of 3D printing technology in the field of pediatric dentistry [27].
This finding aligns with another study where researchers utilized micro laser sintering technology and titanium powder metallurgy to manufacture a 3D-printed space maintainer for an uncooperative patient. They observed a notable improvement in the child’s cooperation following the placement of the 3D-printed space maintainer. Additionally, during the 6-month follow-up visit, the 3D-printed space maintainer remained intact without any signs of plaque accumulation or gingival inflammation. The authors attributed the resilience of the 3D-printed space maintainer to its single-unit fabrication, which eliminated the need for soldering, and its precise adaptation that did not disrupt occlusion. They also noted that the 3D-printed space maintainer featured a more complex structure with finer details. They concluded that even though the 3D-printed SM was not the most cost-effective option, the benefits outweighed the disadvantages [55]. It is important to consider that reduced plaque accumulation or gingival inflammation may also be influenced by the oral hygiene practices of the patient.
In a study conducted in 2022, the fitting of conventional and 3D-printed metallic band-loop space maintainers was examined. The conventional group consisted of a 0.9 mm loop piece made from thick stainless-steel wire, which was soldered to a prefabricated stainless steel molar band. For the digital group, space maintainers were designed digitally and fabricated using an HBD-100 metal 3D printer with titanium powder metallurgy. To assess the fit, the space maintainers from both groups were digitally evaluated by superimposing the standard tessellation language (STL) files obtained from scans. After performing a best-fit alignment, the abutment teeth were selected, and a 3D deviation analysis was conducted. The results indicated no significant differences in the fit of the conventional and 3D-printed metallic band-loop space maintainers (p-value = 0.56) [39].
  • Milling
In comparison to the additive manufacturing process, subtractive processes, such as CAD/CAM milling, are slower and result in more material waste. Another characteristic of the milling process is that it does not allow for adjustments in mechanical and aesthetic properties during 3D printing since the properties are predetermined by the manufacturer of the prefabricated blocks [65,68].
A study in 2022 introduced a fully digital workflow for manufacturing fixed esthetic space maintainers in growing patients [2]. In this study, a scan taken prior to tooth extraction enabled the restoration of the pontic in the space maintainer using a digital wax pattern. In cases where only an intraoral scan was available after extraction, the CAD software’s “copy/mirror” tool was used to replicate the pontic from the contralateral tooth. The position of the pontic was adjusted within the dental arch, and two digitally designed clasp retainers were placed on adjacent teeth. Subsequently, the STL file of the designed space maintainer was imported into a milling machine, and the space maintainer was milled from PMMA material. After extraction, the 3D-printed space maintainer was cemented in place and its fit was assessed [2].
The authors concluded that the fully digital workflow and CAD/CAM fabrication technique led to favorable clinical outcomes and could be used not only on pediatric patients but also on any patients who were waiting for prostheses or dental implants [2]. The results of this study align with the findings of Guo et al. (2020), who conducted a comparative analysis of the fit accuracy of space maintainers manufactured using two different methods: milling PMMA and conventional techniques. The space between the tissue surface and the space maintainer was measured using 3D variation analysis. The quantitative assessments revealed statistically significant differences between the conventional space maintainers and the PMMA digital space maintainers. This study examined the feasibility of employing CAD/CAM technology in the fabrication of space maintainers and lays the groundwork for future clinical applications in this field [42].
In the studies conducted by Ierardo et al. [33] and Guo et al. [16], PEEK material was utilized in the fabrication of removable space maintainers (RSMs) using a CAD/CAM system [16,33]. PEEK, a semi-crystalline polymer, exhibits favorable characteristics, including biocompatibility, mechanical strength, durability, lightweight, dimensional stability, and low affinity for plaque accumulation. These properties make PEEK a promising alternative material for manufacturing space maintainers [33,69,70,71,72]. Furthermore, a study conducted in 2020 demonstrated the high suitability of removable PEEK space maintainers for clinical applications. However, it should be noted that PEEK space maintainers have certain limitations, particularly in the anterior tooth region, such as the higher fabrication cost and limited color options [16].
In the aforementioned study, removable space maintainers were produced using two different methods. The first method involved conventional manufacturing using a Type 2 Class I denture base polymer powder (self-curing denture powder, 1R, biomimetic color, NISSIN™, Osaka, Japan). The second method utilized a 5-axis numerical-control milling machine to fabricate space maintainers out of PEEK material. The objective of this study was to assess the suitability of the digital technique and computer-aided manufacturing in space maintainer production [16].
Following a series of qualitative and quantitative evaluations, the researchers reported that the CAD/CAM-fabricated removable space maintainers demonstrated a favorable fit and were deemed suitable for clinical applications. In addition, the group that received PEEK-based space maintainers exhibited significantly smaller maximum and mean distances compared to the conventional group, as indicated by statistical analysis (p-value < 0.05) [16].
In another study, the manufacturing process of three prototypes, namely lingual arch (1.3 mm thick), band and loop, and removable plate, was described. These prototypes were fabricated using PEEK material through a digital workflow employing the Roland DWX-50 5-axis milling machine [33]. According to patient feedback, the PEEK space maintainers were found to be comfortable and satisfactory, offering ease of polishing and cleaning. Notably, no instances of fracturing or decementation were reported, indicating the durability and reliability of the PEEK prototypes [33].
  • Stereolithography
Stereolithography (SLA) is the oldest and most widely employed 3D-printing technique in dentistry. It involves the creation of a layered structure using UV-sensitive material that undergoes polymerization [55,64,68,73]. Another type of space maintainer made from clear photopolymer resin material has been reported, although no specific results were provided for this particular space maintainer, as only the cementation of the 3D-printed metal-based space maintainer was discussed [27].
  • Other technologies
The first utilization of CAD/CAM technology to fabricate a zirconia-based space maintainer was reported in 2017 [25]. This innovative approach demonstrated notable characteristics, including high flexural strength, exceptional resistance to thermal shock, low thermal expansion, and availability in various shades [25,74].
In the study conducted by Soni et al. [25], the zirconia-based space maintainer exhibited positive outcomes. There were no indications of tissue irritation or gingival inflammation during the 6-month follow-up period, and patients did not report any difficulties with mastication. These findings highlight that ceramic space maintainers offer a viable alternative to conventional band and loop designs, by providing advantages such as improved aesthetics and strength [25].
In a study conducted by Lee et al. in 2022, further advantages of employing CAD/CAM technology for the production of zirconia-based space maintainers were reported [41]. These benefits encompassed improved retention of the space maintainer, reduced risk of cement loss, enhanced mechanical and biological properties, and increased satisfaction among patients and parents [41].
In summarizing Table 3, multiple studies have identified several advantages of CAD/CAM technology, including:
-
improved patient cooperation and comfort
-
decreased chair-side and laboratory time
-
enhanced precision
-
enhanced efficacy and effectiveness
  • Strengths and Limitations
The presented review article excels in providing the most up-to-date comprehensive and systematic approach for assessing the evolving field of additive manufactured space maintainers in pediatric dentistry, which currently has limited specific research. By establishing a strong foundation, this article paves the way for future work in this area.
This systematic review encompassed case reports due to the limited availability of literature and the absence of long-term systematic studies for result comparison. The majority of studies did not provide information regarding the cost and printing location using different additive manufacturing technologies for space maintainers. Consequently, it was not feasible to conduct a cost-effectiveness analysis considering the point of care or laboratory printing. Furthermore, the heterogeneity of methodologies among the included articles restricted the ability to compare success rates, materials, and printing technologies.

5. Conclusions

Recent advancements in digitalization within the field of pediatric dentistry offer a less invasive and highly precise procedure that is more cost-effective for patients and more appealing for practitioners. These developments have the viability and potential to revolutionize the traditional workflow for fabricating space maintainers, leading to improved clinical outcomes.
The existing studies on the application of CAD/CAM technology for fabricating space maintainers in pediatric dentistry suggest a promising future in overcoming the limitations and difficulties associated with conventional manufacturing processes. Further research is warranted to explore the integration of digital workflows into routine dental practice. It is crucial to assess the impact of various materials, designs, and construction methods on clinical survival time, as well as to verify the accuracy and reliability. Additionally, evaluating the cost of machines and training requirements for individuals involved in the clinical application of this technology is essential. These areas are recommended as key areas for future studies to facilitate the successful clinical implementation of CAD/CAM technology in pediatric dentistry.

Author Contributions

Conceptualization, P.Z. (Paridokht Zarean), P.Z. (Parichehr Zarean) and K.W.N.; methodology, P.Z. (Paridokht Zarean), P.Z. (Parichehr Zarean), P.S. and K.W.N.; software, P.Z. (Paridokht Zarean), P.Z. (Parichehr Zarean) and K.W.N.; validation, P.Z. (Paridokht Zarean), P.Z. (Parichehr Zarean) and K.W.N.; formal analysis, P.Z. (Paridokht Zarean), P.Z. (Parichehr Zarean), P.S. and K.W.N.; investigation, P.Z. (Paridokht Zarean), P.Z. (Parichehr Zarean) and K.W.N.; data curation, P.Z. (Paridokht Zarean), P.Z. (Parichehr Zarean) and K.W.N.; writing—original draft preparation, P.Z(Paridokht Zarean). and P.Z. (Parichehr Zarean); writing—review and editing, P.Z. (Paridokht Zarean), P.Z. (Parichehr Zarean), P.S. and K.W.N.; visualization, P.Z. (Paridokht Zarean) and P.Z. (Parichehr Zarean); supervision, K.W.N.; project administration, P.Z. (Paridokht Zarean), P.Z. (Parichehr Zarean) and K.W.N. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Data are available upon request to the authors.

Acknowledgments

The authors thank Christian Appenzeller-Herzog for his assistance with the literature searches.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Flow diagram of study selection using PRISMA 2020.
Figure 1. Flow diagram of study selection using PRISMA 2020.
Applsci 13 06998 g001
Table 1. Search strategy.
Table 1. Search strategy.
#MedlineResults
1(“computer aided design”[MeSH Terms]) OR (“3d print*“[Title/Abstract]) OR (“three dimensional print*”[Title/Abstract]) OR (“computer aided design*”[Title/Abstract]) OR (“computer assisted design*”[Title/Abstract]) OR (“computer aided manufacturing”[Title/Abstract]) OR (“computer assisted manufacturing”[Title/Abstract]) OR (“CAD-CAM”[Title/Abstract]) OR (Digital Technology [MeSH Terms]) OR (Digital Technology [Title/Abstract]) OR (CAD/CAM [Title/Abstract]) OR (additive manufacturing [Title/Abstract]) OR (rapid prototyping [Title/Abstract]) OR (computer aided modeling [Title/Abstract])55,251
2“pediatric dentist*”[MeSH Terms] OR “Pedodontics”[Title/Abstract] OR “pediatric dentist*”[Title/Abstract] OR “dental care for children”[MeSH Terms] OR “dental care for children”[Title/Abstract] OR “dentistry for children”[Title/Abstract] OR “pediatrics”[MeSH Terms] OR “pediatrics”[Title/Abstract] OR (paediatric dentist* [Title/Abstract]) OR (paediatric* [Title/Abstract]) OR (orthodontic* [Title/Abstract]) OR (Orthodontics, Preventive [MeSH Terms]) OR (Preventive Orthodontics [Title/Abstract])229,474
3“space maintenance, orthodontic”[MeSH Terms]) OR (“orthodontic space maintenance*”[Title/Abstract]) OR (“space maintenance*”[Title/Abstract]) OR (“space maintainer*”[Title/Abstract]) OR (space retainer* [Title/Abstract]) OR (orthodontic space retainer* [Title/Abstract]) OR (“band and loop”[Title/Abstract]) OR (“band and loop space maintainer*”[Title/Abstract]) OR (band loop [Title/Abstract])1096
#1 AND #2 AND #38
Embase
1‘computer aided design/computer aided manufacturing’/de OR ‘computer aided design/computer aided manufacturing’/exp OR ‘computer aided design/computer aided manufacturing’:ab,ti OR ‘computer aided design’/exp OR ‘computer aided design’/de OR ‘computer aided design’:ab,ti OR ‘computer aided manufacture*’:ab,ti OR ‘computer assisted manufactur*’:ab,ti OR ‘computer assisted design*’:ab,ti OR ‘three dimensional printing’/de OR ‘three dimensional print*’:ab,ti OR ‘3 dimensional print*’:ab,ti OR ‘3D print*’:ab,ti OR ‘CAD/CAM software’/de OR ‘CAD/CAM software’:ab,ti OR ‘dental CAD/CAM system’/de OR ‘dental CAD/CAM system’:ab,ti OR ‘digital technology’/de OR ‘digital technology’:ab,ti OR ‘additive manufactur*’:ab,ti65,767
2‘space maintenance*’:ab,ti OR ‘orthodontic space maintenance*’:ab,ti OR ‘space maintainer*’:ab,ti OR ‘space retainer*’:ab,ti OR ‘orthodontic space maintainer’/exp OR ‘orthodontic space maintainer’:ab,ti OR ‘orthodontic space retainer*’:ab,ti OR ‘band and loop’:ab,ti OR ‘band and loop space maintainer*’:ab,ti OR ‘preventive orthodontics’:ab,ti681
3‘pediatric dentistry’/exp OR ‘pediatric dentistry’/de OR ‘pediatric dentist*’:ab,ti OR ‘pedodontics’:ab,ti OR ‘paediatric dentist*’:ab,ti OR ‘dental care for children’:ab,ti OR ‘dentistry for children’:ab,ti OR ‘orthodontic*’:ab,ti48,896
#1 AND #2 AND #36
Web of Science
1TS = (pediatric dentist*) OR TS = (Pedodontics) OR TS = (paediatric dentist*) OR TS = (dental care for children) OR TS = (dentistry for children) OR TS = (pediatric*) OR TS = (orthodontic*) OR TS = (Preventive Orthodontic*)326,793
2TS = (orthodontic space maintenance*) OR TS = (space maintenance*) OR TS=(space maintainer*) OR TS = (space retainer*) OR TS = (orthodontic space retainer*) OR TS = (band and loop) OR TS = (band and loop space maintainer*)22,275
3TS = (computer aided design*) OR TS = (3d print*) OR TS = (three dimensional print*) OR TS=(computer assisted design*) OR TS = (3 dimensional print*) OR TS = (computer aided manufacture*) OR TS = (computer assisted manufacture*) OR TS = (CAD-CAM) OR TS = (CAD/CAM) OR TS = (Digital Technology) OR TS = (additive manufacturing) OR TS = (rapid prototyping) OR TS = (computer aided model*)224,773
#1 AND #2 AND #38
Table 2. Characteristics of included articles.
Table 2. Characteristics of included articles.
Author, YearType of StudyType of
Intraoral Scanner
CAD
Software
CAM Software/Manufacturing MethodType/Material of Space MaintainerCementation
1Rodrigues LP, et al., 2022 [2]Technique reportTRIOS 3, 3Shape, Copenhagen, DenmarkDentalCAD,
Exocad GmbH, Darmstadt, Germany
PrograMill CAM 4.1, Ivoclar; 5-axis milling device (CAM PM7, Ivoclar)Esthetic space maintainers/PMMAGlass ionomer cement (Riva Light Cure, SDI)
2Tokuc M, et al., 2022 [39]Original articleTRIOS 3 Cart, 3Shape, Copenhagen, DenmarkAppliance design software, 3Shape, Copenhagen, DenmarkHBD-100 metal 3D-printer (Shanghai Hanbang, China)Band–loop space maintainers/titanium powder metallurgyLow-viscosity condensation silicone material (Zhermack Oranwash, Badia, Italy) (in vitro visualization of cement space)
3Pawar BA, et al., 2019 [27]Case reportMedit T500, Medit Corp., Seongbuk-gu, Republic of Korea
(cast was scanned)
DentalCAD 2.2 Valletta, Exocad GmbH, Darmstadt, GermanyMicro laser sintering technology; Form 2 3D-printer (Formlabs)Band–loop/titanium powder metallurgy (Ti64 Gd23, LPW Technology, Cheshire, UK), and clear photopolymer resin (Formlabs, Somerville, MA, USA)Glass ionomer cement (GC Fuji I, GC, Tokyo, Japan)
4Khanna S, et al., 2021 [40]Case reportMedit T500 3D digital dental scanner, Medit Corp., Seongbukgu, Republic of Korea
(cast was scanned)
DentalCAD 2.2 Valletta, exocad, Darmstadt, GermanyMicro laser sintering technologyBand–loop space maintainers/titanium powder metallurgy (Ti64 Gd23, LPW Technology, Cheshire, UK)Glass ionomer cement (GC Fuji I, GC, Tokyo, Japan)
5Guo H, et al., 2020 [16]Research articleD800 3D model scanner, 3Shape, Copenhagen, Denmark
(cast was scanned)
Dental System 2017, 3Shape, Denmark, and Geomagic 2014 reverse engineering software, Geomagic, Morrisville, NC, USA5-axis numerical-control milling machine (Organical Multi, R + K CAD/CAM Technology, Germany)Removable space maintainers/PEEK-
6Ierardo G, et al., 2017 [33]Pilot studyD810 extraoral scanner, 3Shape, Copenhagen, Denmark
(cast was scanned)
Dental Design software, 3Shape, Copenhagen, Denmark5-axis milling machine (Roland DWX-50)PEEK polymerCVI
7Soni HK, et al., 2017 [25]Case report-N/AN/ABruxZir zirconiaResin luting cement
(RelyX ARC, self-adhering flowable composite, 3M/ESPE)
8Lee J, et al., 2022 [41]Clinical articleTRIOS Color Cart; 3Shape, Copenha-gen, Copenhagen, DenmarkDentalSystem; 3Shape, Copenhagen, Denmark5-axis milling machine (Zenotecselect hybrid; Wieland Dental, Pforzheim, German)Zirconia block (1100 Enamel; DENTALMAX, Seoul, Republic of Koreaadhesive resin cement (Panavia F 2.0; Kuraray Noritake Dental)
9Guo H, et al., 2020 [42]Research articleD800, 3Shape A/S, Copenhagen, Denmark
(cast was scanned)
Dental System 2018, 3Shape A/S, produced in Copenhagen, Denmark
and Geomagic Studio 2014, Geomagic Inc., Morrisville, NC, USA
Organical Multi, R + K GmBH, GermanyRemovable space maintainers/PMMA-
Table 3. Advantages and disadvantages of using CAD/CAM technology in SM manufacturing.
Table 3. Advantages and disadvantages of using CAD/CAM technology in SM manufacturing.
Authors, YearAdvantages and Disadvantages
1Rodrigues, et al. 2022 [2]
-
Satisfactory patient cooperation
-
Minimal chairside adjustment
-
Lower cost
-
Improved time efficacy
-
Possibility of immediate replacement in case of fracture or failure
2Tokuc, et al. 2022 [39]
-
Increased patient comfort
-
More precise fabrication
-
Comfortable, fast, and effective treatment options
3Pawar, et al. 2019 [27]
-
3D printing in one unit and minimized breakages
-
Decreased chairside time
-
Reduced failure of appliance
-
Precise, easy, and quick digital design
4Khanna, et al. 2019 [40]
-
Decreased laboratory procedures
-
Reduced number of appointments
-
Lowest chance of failure or breakage
-
No plaque accumulation or gingival inflammation compared to conventional band and loop SMs
-
Maximum precision with fewest possible flaws
-
Minimized human error
-
Improved patient satisfaction
-
Fine adaptation without disturbing occlusion
-
More predictable and less invasive
5Guo, et al. 2020 [16]
-
Safer and easier manufacturing
-
Reduced deformation and error
-
Better compatibility of digitally fabricated RSMs
6Ierardo, et al. 2017 [33]
-
Better cooperation and acceptance by patient
-
Reduced production time
-
Reduced mistakes during manufacturing process
-
Stays stable, without decementation or fracturing
-
Smooth surface, easy to clean, and polish
-
No reported allergic reaction
7Soni, et al. 2017 [25]
-
High strength (due to monolithic design)
-
Requires expertise and lab support for fabrication process
-
High cost of fabrication and required equipment
-
Applicable in case of nickel allergy
-
No need for band pinching; therefore, no soft tissue damage
8Lee J, et al. 2022 [41]
-
Improved retention
-
Reduced risk of cement loss
-
Enhanced mechanical and biological properties
-
Improved patient and parent satisfaction
9Guo H, et al. 2020 [42]
-
Good suitability
-
Exhibited a better fit
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Zarean, P.; Zarean, P.; Sendi, P.; Neuhaus, K.W. Advances in the Manufacturing Process of Space Maintainers in Pediatric Dentistry: A Systematic Review from Traditional Methods to 3D-Printing. Appl. Sci. 2023, 13, 6998. https://doi.org/10.3390/app13126998

AMA Style

Zarean P, Zarean P, Sendi P, Neuhaus KW. Advances in the Manufacturing Process of Space Maintainers in Pediatric Dentistry: A Systematic Review from Traditional Methods to 3D-Printing. Applied Sciences. 2023; 13(12):6998. https://doi.org/10.3390/app13126998

Chicago/Turabian Style

Zarean, Paridokht, Parichehr Zarean, Pedram Sendi, and Klaus W. Neuhaus. 2023. "Advances in the Manufacturing Process of Space Maintainers in Pediatric Dentistry: A Systematic Review from Traditional Methods to 3D-Printing" Applied Sciences 13, no. 12: 6998. https://doi.org/10.3390/app13126998

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