Heat Transfer Enhancement of Falling Film Evaporation on a Horizontal Tube by Thermal Spray Coating

Falling film evaporators are gaining popularity as substitutes to typical flooded evaporators because of their low refrigerant charge. It is important to form and keep a thin liquid film on the heat transfer surface to ensure their high heat transfer performance. In this study, as a heat transfer enhancement surface, a fine porous surface processed using thermal spray coating was applied to a smooth copper tube with an outer diameter of 19.05 mm. Heat transfer coefficients of falling film evaporation on a single horizontal tube were experimentally evaluated using the HFC-134a refrigerant. The experiments were performed at a saturation temperature of 20 °C with the heat flux ranging from 10 to 85 kW·m⁻² and for film Reynolds numbers up to 673. The study aimed to clarify the effect of the coating on the heat transfer characteristics of falling film evaporation. The results revealed that the coating could suppress partial dry out and enhance nucleate boiling in the falling film. The maximum heat transfer enhancement factor was 5.2 in the experimental range. It was further noted that the effect of the coating was especially strong under a low heat flux condition.