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Article

Experimental Confirmation of a Controllable Transmission/Braking Element Consisting of a Functional Elastomer Pasted on a Winding Surface

1
Faculty of Engineering, Toyama Prefectural University, Imizu 939-0398, Japan
2
Faculty of Science and Technology, Keio University, Yokohama 223-8522, Japan
3
Fujikura Kasei Co., Ltd., Kuki 340-0203, Japan
*
Author to whom correspondence should be addressed.
Actuators 2022, 11(4), 114; https://doi.org/10.3390/act11040114
Submission received: 18 February 2022 / Revised: 14 April 2022 / Accepted: 14 April 2022 / Published: 18 April 2022
(This article belongs to the Special Issue Smart Materials for Smart Actuators and Semi-active Components)

Abstract

:
Electoadhesive (EA) gel can be applied to various mechatronics devices because it provides more degrees of freedom in mechanical design than other functional materials. While case studies have revealed much about these devices, the knowledge attained is still not integrated. We assembled new structured and controllable transmission and braking elements by fixing EA gel on plain and/or winding surfaces. This paper summarizes the characteristics of these devices from experimental findings on the initial pressure on the EA gel surface. The results showed that it is important for the initial pressure to be stable at approximately 0.5–1 kPa.

1. Introduction

Functional materials change their physical properties in response to electric and magnetic fields. Highly reproducible and reversible materials can be easily applied to mechatronics elements. Many studies have been carried out on devices using functional fluids with dispersed microparticles such as electro-rheological (ER) fluids, magneto-rheological (MR) fluids, ferrofluids, and magnetic powders [1,2,3,4,5]. Our group has also conducted several studies on clutches, actuators, dampers, and brakes using ER fluids [6,7].
It is necessary to install a seal in the driving part of the equipment using these fluids to prevent leakage and contamination. However, because all of the functional fluids are made by dispersing tiny particles in oil, a problem occurs in which the particles can enter between the lip of the seal and the sliding part, damage the seal, and increase leakage. In addition, the specific gravity of the dispersed particles is the same as or higher than that of the dispersant, so the particles will settle and, in some cases, agglomerate. This reduces the original performance of the equipment, making it necessary to re-disperse the particles by running the equipment before use.
However, in an electro-adhesive (EA) gel, which is an elastomerized ER fluid, the particles are semi-fixed in the dispersant. Therefore, they do not cause problems such as leakage, seal breakage, or particle sedimentation as in functional fluids, although a seal or shielded bearing is necessary to prevent foreign substances. This also allows greater flexibility in design in that they do not need to be attached to a rigid body because of their flexibility. Taking advantage of these characteristics, we developed controllable actuators and brakes with new structures by attaching EA gels to flat or curved surfaces [8,9,10,11,12,13,14,15]. We also developed a linear brake that resists the translational motion of an electrode plate with an attached EA material [16].
Although various case studies have revealed many characteristics of devices with EA gels, the findings are still individual and have not been unified. Because EA gel works by shearing while it is sandwiched between the electrodes and is under an electric field, how it contacts with the electrodes essentially affects the shear stress between the electrode and it. Since the electrode will inevitably have a curved surface especially when the electrode is attached to a flexible or non-planar body, the contact condition will be different from that on a flat rigid body. As detailed in Section 2.1, the contact force, or the surface pressure, between the electrode and the EA gel is important for the contact condition. However, the curvature direction of the electrodes and the shearing direction of the EA gel may or may not coincide, especially for curved surfaces, as detailed in Section 2.2. They may have different surface pressure characteristics and different effects on the performance of the EA gel device because of different contact conditions. Thus, it is important to clarify the relations between the shear stress, the curvature and shear stress directions, and the surface pressure of the EA gel. They, however, have never actually been studied comprehensively or systematically.
In this paper, we summarize research results on transmission/braking elements with EA gel on curved surfaces, especially in terms of the initial pressure on the EA gel surface. We found that even an EA gel attached to a curved surface can be used as a stable and controllable transmission/braking element if the structure provides a stable surface pressure of about 1 kPa to the EA gel surface.
These results can be applied to non-fluid functional materials other than EA gel. MR and magnetic particles have been mixed into rubber and applied to functional shock absorbers and seismic isolators [17,18,19,20]. These are currently used to change the hardness of a rubber attenuator. In the future, when they are used to change the adsorption force and surface friction to be the same as that of the EA gel, their characteristics can be discussed in the same terms as in this study. The findings of this paper contribute to increasing the degrees of freedom in designing devices with functional materials. That is, even devices with flexible and soft structures are effective as long as they satisfy the pressure requirements. This will lead to the development of flexible and soft actuators and robots.
Some of the equipment presented in Section 3 to Section 5 was taken from the references as follows:
  • Section 3: [10] This study designed a clutch and linear actuator using EA gel and measured the generated force. The surface pressure was mentioned only for one EA gel sheet in a plane, where the clutch torque was analyzed when the surface pressure was relatively high [13]. This study used clutches and linear actuators with up to 34 EA gel sheets to measure the generated forces, but the surface pressure was not considered.
  • Section 4: [15] We tried developing a force display suit using EA gel sheets with different curvature and shear stress directions. A uniform surface pressure was also tried. However, only one EA gel sheet was used, which did not show how uniform surface pressure would behave with many gel sheets.
  • Section 5: [11,12] A belt drive mechanism using EA gel was developed in these studies, where the curvature direction and the shear stress direction were the same. These papers verified the belt drive mechanism, but did not deal specifically with the surface pressure of the EA gel.
Most of the experimental results, however, are newly presented. In addition, the effect of surface curvature on the EA gel is newly investigated in Section 6.

2. EA Gel

2.1. Basic Properties of EA Gel

EA gel is a functional material made by dispersing dielectric polymer particles in insulating oil such as silicone oil and gelating them. An EA particle is an organic–inorganic composite particle with an acrylic core covered with a titanium-oxide or tin-oxide film and has an average diameter of 16 μm. One type of EA gel is formed into a sheet as in Figure 1 by increasing the hardness of the gel component and has a property called the “electro-adhesive (EA) effect” [8]. The EA effect has a different mechanism from that of the ER fluid effect [21], as shown in Figure 2. An EA gel sheet is attached to one (bottom) electrode, and the counter (top) electrode is placed on the EA gel. When no electric field is applied, the dielectric particles with low frictional resistance protruding from the gel surface support the counter electrode and make the adhesive force weak. When an electric field is applied, the particles attract each other and push the gel outward, and the gel rises owing to the electric force at the interface. As a result, the gel component occupies a higher percentage of the surface of the EA gel, and the adhesion to the counter electrode increases. Figure 3 shows the EA gel observed through a transparent electrode plate [8]. The area adsorbed on the electrode surface increases as the applied electric field increases.
When the counter electrode of Figure 2 slides on the surface of the EA gel, it receives an apparent shear-resistant stress according to the adhesiveness of the EA gel surface. When no electric field is applied, the resistive force is very weak because the particles are mainly in contact with the counter electrode. However, when an electric field is applied, the resistive force increases quickly. The EA gel can therefore be applied to mechatronic elements such as brakes. Although the applied electric field is more than 1 kV/mm, the current is less than 1 mA with the size of the EA gel shown in Figure 2. Consequently, the power consumption is less than 1 W. The breakdown field strength of the EA gel is over 5 kV/mm. The high-voltage amplifier used in this study can generate a voltage up to 3 kV.
The overall thickness of the EA gel is about 0.5 to 1.0 mm and becomes a few μm thinner during the onset of the EA effect [14]. Therefore, the contact condition between the electrodes and the EA gel changes, and so does the shear stress. The mobility of the counter electrode in the direction of the electrical flux lines and the magnitude of the initial pressure between the counter electrode and EA gel strongly influence the contact condition.

2.2. Shear and Curvature Directions of the EA Gel

The EA gel has a certain degree of flexibility and can be curved. Figure 4 shows the classifications for the sheared and curved directions. EA gels are assumed to be bonded to the counter electrode. Conventionally, the EA gel (or counter electrode) is sheared in a plane, as shown in (a). In contrast, there are two cases where the electrode and EA gel are both on a curved surface such as a cylindrical surface. The shear is in the axial direction in Case (b) and in the tangential direction in Case (c).
As mentioned in the previous section, applying appropriate pressure between the EA gel and the counter electrode is important in using shearing EA gel. The shear direction and the normal direction of the EA gel surface ideally intersect perpendicularly in all cases, as shown in Figure 4, so the appropriate surface pressure can be applied continuously. However, in real construction, the large curvature in Cases (b) and (c) causes variation in the surface pressure. Particularly in Case (c), when a tensile load is applied to the EA gel to make it shear, the surface pressure will vary if the load is not exactly in the tangential direction. Tensile loads are also applied from both sides to maintain the winding of the belt when applied to the belt–pulley system mentioned in Section 5. Even if each side tension is acting exactly tangentially, the surface pressure will vary along the surface of the EA gel.
In the following sections, we experimentally investigate how the directions of shear and curvature influence the EA gel effect by measuring the shear stress against the applied electric field for each case in Figure 4. In Section 3, we examine the case where the surface pressure on the flat EA gel varies widely. Then, we try to stabilize the surface pressure when high shear stress is obtained using multiple EA gel sheets. In Section 4 and Section 5, we examine the case of Figure 4b,c, respectively. The case of Figure 4c, where the curvature changes during shear, is further examined in Section 6. This section also summarizes the relationship between the shear stress, the curvature, and the surface pressure of the EA gel.

3. EA Gel on a Flat Surface

3.1. Thick Electrode Plate

This section corresponds to Figure 4a. Figure 5 is a model diagram of a clutch using EA gel for the sliding surface [10]. The input shaft attached to the input disk is driven by a motor. The output disk is connected to the load (in this case, a load cell). An EA gel sheet like that in Figure 1 is fixed to the output disk and has a thickness of about 0.5 mm. Both disks are made of aluminum, are about 5 mm thick, and serve as electrodes. The shear stress on the EA gel surface and the transmitted torque increase as the electric field increases. The relationship between the transmitted torque and shear stress can be written as
T = 2 π 3 ( r 1 3 r 2 3 ) τ ,
where τ is the shear stress, T is the transfer torque of the clutch, and r 1 and r 2 are, respectively, the inner and outer diameters of the area where the input and output disks overlap through the EA gel in the clutch. We constructed such a device and varied the surface pressure on the EA gel according to the weight placed on the input disk. The surface pressure without the weight was 80 Pa, and it was 0.71 MPa or 2.0 MPa depending on the weight. Only one EA gel was used, and an electric field of 2 kV/mm was applied. The shear stress was assumed to be about 10 kPa according to [8]. The experimental results are shown in Figure 6. The shear stress increased in a stepwise manner because the step electric field was applied at 3 s. However, when a weight was placed, the increase in shear stress was only about 1 kPa, which was only about 10% of the expected value. The amount of increase was not changed by changing the weight nor the surface pressure. Without the weight, the increase in shear stress was about 2.5 kPa. This is more than double that of the weighted case. However, the response time was much longer, about 400 ms, compared to about 50 ms with the weight.
The input and output disks were aluminum plates about 5 mm thick and were sufficiently stiff compared to the EA gel to allow only negligible deformation. With the weights placed, the following should be considered: (1) The shear stress was high without an electric field because the surface pressure was too high. (2) The orientation of the electrode plate could not be changed, which means the contact could not be automatically adjusted by adsorption when an electric field was applied. (3) The deformation capacity of the electrode plate was too small to follow the contraction and deformation of the EA gel. Therefore, the contact condition was insufficient, resulting in low shear stress during the application of the electric field. The case without the weight was considered as follows: (1) The shear stress without an electric field was low because the surface pressure was low. (2) When the electric field was applied, the adsorption slightly changed the orientation of the electrode plate, which automatically adjusted the contact. (3) However, the deformation capacity of the electrode plate was too small to follow the contraction and deformation of the EA gel.

3.2. Thin Electrode Plate

Figure 7 is a model diagram of the clutch in the horizontal position with multiple EA gel sheets [13]. The input and output disks were cut with spline grooves to allow motion along the input shaft and output cylinder. The thickness of the disks was reduced to 0.5 mm to allow a high deformation capacity and to improve contact. A surface pressure of about 0.5 kPa was applied by pressing the disk against a low-modulus elastomer at the edge.
Figure 8 shows the different output torques for different numbers of EA gel sheets in the clutch of Figure 7 [13]. An electric field of 1.5 kV/mm was applied. The torque was normalized for the torque of two EA gel sheets, and the actual torque was 24.6 Nm when 34 gel sheets were installed. The shear stress per gel sheet was 16.3 kPa.
There was little change in torque with up to 10 EA gel sheets, but roughly linear increments in torque can be seen when the number of gel sheets was over 10. Although the electric field was lower than that in Figure 6, the shear stress was more than 10-times higher, and more than expected. This can be attributed to the following reasons: Because of the low surface pressure, the contact between the EA gel and the electrode plate was insufficient for a small number of sheets, and the variation in surface pressure became large. However, the contact when applying the electric field was improved because of the high deformation capacity and mobility of the EA gel and the electrode plate.

4. EA Gel Is Curved Orthogonally to the Shear Direction

This section corresponds to Figure 4b. Figure 9 is a photograph of the experimental setup, and Figure 10 is a diagram of the principle [15]. An electrode sheet and an EA gel sheet were attached in this order to the side of a cylinder with a radius of 40 mm, which was fixed to the wall. The fore-cylinder was connected to the motor at the joint and was driven by commands from the PC. The counter-electrode sheet, which was connected to a load cell fixed to the fore-cylinder, was lightly pressed and fixed with a cuff to the EA gel on the wall-side cylinder. As the fore-cylinder rotated, the counter electrode slid on the EA gel in the direction of the cylinder axis, and the braking force generated between the counter electrode and the EA gel was measured by the load cell. The EA gel was modified to have a tougher surface, and the shear stress was assumed to be slightly lower than in the previous section, approximately 5–8 kPa.
Figure 11 shows the experimental results. Note that the shear stress measured by the load cell was higher than the original shear stress because the force measured by the load cell included the partial force that pulled the electrode sheet towards the axis of rotation. The shear stress increased with the strength of the electric field, but the increment was small and the value was large even with no electric field.
The smaller-than-expected change in shear stress indicates that the contact between the counter electrode and the EA gel was insufficient. However, the larger value in the absence of an electric field indicates that the surface pressure was excessive in the area where the counter electrode and EA gel were in contact. Although we were unable to measure the surface pressure quantitatively, changing the cuff pressure did not achieve a higher shear stress than in the experiment.
On the basis of the results above and in the previous section, a new multi-layered EA gel and electrode sheets were developed to improve the shear stress and increase the braking force by stabilizing the surface pressure. As shown in Figure 12, the electrode sheets (a) and EA gel sheets (b) were alternately stacked, and the number of EA gel sheets was increased from 1 to 10. The results are shown in Figure 13. As the number of EA gel sheets increased to seven, the shear stress increased with no electric field, but decreased under an applied electric field. However, when 10 sheets were used, both the shear stress without an electric field and the enhanced shear stress with an applied electric field decreased. The 10-sheet layered EA gel was thicker, making it more difficult to roll with the cuff. However, if the cuff was rolled more tightly, the initial surface pressure on the EA gel was considered to be excessive. The cuff was rolled weakly with this in mind, but it might have been too soft, resulting in insufficient contact.
These results indicate the following: When there is shearing along the axis of the cylinder, it is necessary to deform the electrode or EA gel in the circumferential direction using a jig such as the cuff used in this study and to apply a constant surface pressure to the EA gel. However, if a material with sufficient stiffness in the shear direction is used for the electrode, it cannot be deformed sufficiently to follow the cylindrical surface unless it is squeezed strongly. This makes it difficult to achieve the desired constant surface pressure on the EA gel and generate the expected stable shear stress. It is therefore necessary to consider the design to install the EA gel and electrode sheets in such a way as to solve these problems. Alternatively, the installation along the circumference becomes relatively easy if the mechanical structure in the circumferential direction is long enough compared with the curvature. This easily averages the surface pressure on the EA gel. Thus, it may be possible to generate shear stresses similar to those used on a flat surface.

5. EA Gel Is Curved in the Shear Direction

This section corresponds to Figure 4c. Figure 14 is a photograph of the experimental apparatus, and Figure 15 is its principle diagram [12]. The apparatus was a flat-belt-drive system in which the transmission torque can be controlled using an electric field applied to the EA gel. A motor was connected to the driving pulley, and the electrode sheet and the EA gel were attached to the side of the driven pulley, which had a radius of 150 mm. The flat belt was made of steel and served as a counter electrode. The contact pressure between the belt and the pulley was generally not constant on the driven pulley, but was highest around the opposite side of the driving pulley. For this reason, the initial tension of the belt was kept quite low in this apparatus, while the slippage between the belt and the driving pulley was reduced by idlers and sprockets. The EA gel used in this apparatus had properties intermediate between those in Section 3 and Section 4.
The transmitted torque T was measured with a load cell pushed by an arm fixed to the driven shaft. The relation between the transmitted torque and the shear stress is
T = π r 2 h τ Δ θ 2 π ,
where τ is the shear stress of the EA gel, h is the width, r is the radius of the driven pulley, and Δ θ is the winding angle at the driven pulley. The relationship between the electric field and the shear stress determined from the step response experiment is shown in Figure 16 [12]. The shear stress was about 5 kPa at 1 kV/mm, which was approximately what was expected.
In a new experiment, the torque was measured for 10 min while an electric field of 0.5 kVmm was applied. The results are shown in Figure 17a. The torque showed oscillations with an amplitude up to 0.5 Nm, which appeared to be a combination of several modes. A magnified image is shown in Figure 17b. The vibrations with the shortest period were electrical vibrations and mechanical vibrations of the sensor, the belt, and the mechanical structure. The longest oscillations had a period of 225–247 s, which corresponds to the period of the belt’s revolution. The longest-period oscillation had the highest torque variation. This is because the joint of the steel belt passes through characteristic points such as the idler and the beginning of the winding with each pulley [11]. In other words, the surface pressure on the EA gel around such points was reduced because a part of the steel belt around the joint was warped in the lift-off direction of the EA gel, which reduced the shear stress, especially on the slack side of the belt. As the joint moved towards the tight side of the belt, the contact was restored and the shear stress increased owing to the increased pressure of contact of the belt with the EA gel pulley. Vibrations corresponding to the belt rotation period were generated by repeating this process.
The above confirms that the contact between the EA gel and the counter electrode and the magnitude of the pressure acting on the gel surface had a significant effect on the shear stress generated by the gel. However, compared with Figure 4b, the structure of Figure 4c has a sufficiently long EA gel circumference in relation to the curvature, so that even a rigid counter electrode such as a steel belt was easily installed along the circumference without strong pressure. Therefore, the surface pressure on the EA gel was approximately appropriate. The shear stress with no applied electric field was low, while the increase when an electric field was applied was large, but the shear stress was sometimes oscillatory when the counter electrode was not smooth because the surface pressure varied across the EA gel.

6. Variation in Properties with Different Curvatures

In this section, we take the situation in Figure 4c a step further and consider a state where both curvature and surface pressure varied.
The experimental setup is shown in Figure 18, and the schematic is shown in Figure 19. The EA gel sheet was sandwiched between an upper plate (made of rubber) and a lower plate (made of polypropylene resin). Each plate was wrapped with aluminum foil to form an electrode. A string was fixed to the top of the upper plate, and a weight was attached to the end of the string. When the weight was released, the upper and lower plates bent and slid in the shear direction. However, when the weight was released after applying an electric field to the EA gel, the plates came to rest at a position where the braking force of the gel, F (N), the elastic force of the plate, and the string tension of the weight were balanced.
The shear stress at the surface of the EA gel can be calculated as follows. First, the upper and lower plates and the EA gel were considered as a single beam. We also assumed that the slope was constant and the shear stress on the EA gel was uniform on the plates. The experimental conditions in this case can be approximated as in Figure 20. The load W (N) acting on the tip of the plate is the normal component of the string tension T (N); thus, W = T cos θ from the figure. Assuming that the upper plate was made of sufficiently soft rubber, the Young modulus of the lower plate was E p = 1470 N/mm2, the area moment of inertia was I z = 2.73 mm4, and the length of the plate was = 100 mm. While the deflection δ (mm) was not small, for simplicity, it was approximated using the following general formula for deflection:
δ = 3 T cos θ 3 E p I z .
The angle θ between T and W can thus be written as
θ = cos 1 3 E p I z δ T 3 .
Here, the braking force due to the EA gel and the component of T parallel to the plate are equal in the direction parallel to the plate surface. Therefore, when the contact area between the EA gel and the upper plate is S = 45 × 70 mm2, the shear stress τ (Pa) can be obtained from Equation (3) as
τ = T sin θ S = T S sin cos 1 3 E p I z δ T 3 .
The deflection δ was measured during the experiment. Because the maximum static frictional force on the EA gel surface had to be determined, the weight was increased after the electric field was applied until the EA gel and the plate were too far apart to maintain equilibrium. The same EA gel was used as in the previous section.
The experimental results are shown in Table 1 and Figure 21. In the table, χ is the curvature, which was geometrically determined from δ . The curve in the figure was approximated as a cubic function passing through the origin ( τ = 0.71 E 3 0.38 E 2 + 0.43 E ) with a correlation coefficient of 0.99. The figure shows that the shear stress increased with the applied electric field and that the magnitude of the shear stress was similar to that in Figure 11, but the increase is much larger in Figure 16. In addition, the change in shear stress was much steeper at higher electric fields than in Section 4 and Section 5. The surface pressure in this experiment calculated from W / S was approximately 0.13–0.16 kPa. Although the pressure increased together with T, it was lower than the surface pressure of about 0.5 kPa given in Section 3. This means although the surface pressure was stable, it was too low. Therefore, the adsorption was insufficient at low electric fields, but was sufficient at high electric fields to produce a high shear stress.
Figure 22 summarizes the experimental results for curvature and shear stress. The shear stresses in Section 3, Section 4 and Section 5 are shown for an applied electric field of 1.5 kV/mm. For Section 6, the shear stresses in the respective electric fields were taken to be equivalent to 1.5 kV/mm using Figure 16. The figure shows that the shear stress decreased with increasing curvature from the plane and gradually increased from approximately 14 m 1 . This means that as the curvature increased, the shear stress decreased owing to the inability to provide a suitable constant surface pressure. However, a strong electric field was applied when the curvature was even greater, which stabilized the adsorption state and increased the shear stress, especially in Section 6. This result means keeping an appropriate EA gel surface pressure is more important than the curvature itself. From this viewpoint, the relationship between the pressure on the EA gel surface and the shear stress in the paper is shown in Figure 23 as a double logarithmic graph. The best point was at approximately 0.5 kPa. The shear stress increased for higher surface pressure, but the shear stress also increased without an electric field, so the effective shear stress was not high.

7. Conclusions

This paper summarized research results on transmission/braking elements with EA gel on a curved surface, with a focus on the initial pressure on the EA gel surface.
In Section 3, the EA gel was applied to a flat surface and a surface pressure of about 0.5 kPa was applied, which resulted in a high shear stress. This indicated that the surface pressure was appropriate. In Section 4 and Section 5, the surface pressure was not shown because of the difficulty in determining it, but it could be estimated to some extent from the shear stress. That is, the EA gel in Section 4 was curved so as to be orthogonal to the shear direction, but the surface pressure was too high. The EA gel in Section 5 was bent in the shear direction, but the surface pressure was in an appropriate range. In Section 6, the EA gel was curved in the shear direction and the curvature was varied, but the surface pressure was around 0.15 kPa, which was too low. The results of this paper showed that the surface pressure on the EA gel should be about 0.5–1 kPa.
This study found that even an EA gel attached to a curved surface can be used as a stable and controllable transmission/braking element if the structure provides a stable surface pressure of about 1 kPa to the EA gel surface.
However, while tensile or compressive stress is generated on the surface by the curvature of the EA gel, this was not taken into account in this paper. In all the experiments in this paper, the EA gel was curved so that the counter-electrode side was convex; thus, tensile stress was generated on the surface. This caused the particles on the surface to be rougher and the electrical flux lines between the electrodes to be more dispersed than on a flat surface. The particles were less constrained by the gel component, making it easier for them to drop out and to move inside the gel component at the same time. Therefore, the response of the shear stress to the electric field became faster and stronger because the counter electrode was in better contact with the gel component than when it was flat. The shear stress also increased even under no electric field. The opposite phenomenon is expected to occur when the counter-electrode side is concavely curved. We have not confirmed these phenomena in this paper, but it will be necessary to discuss whether the counter electrode should be placed inside or outside the curved surface.

Author Contributions

Conceptualization, K.K., Y.K. and H.A.; methodology, all authors; mechanical design, K.K.; software, K.K.; validation, all authors; investigation, K.K., Y.K., H.A. and K.S.; resources, Y.K., H.A. and K.S.; writing—original draft preparation, K.K.; writing—review and editing, K.K.; visualization, K.K. and Y.K.; supervision, K.K.; project administration, K.K.; funding acquisition, K.K. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by JSPS KAKENHI Grant Numbers 19700445 and 24650057 and the 38th Kurata Grants.

Data Availability Statement

The original data contributions presented in the study are included in the article; further inquiries can be directed to the corresponding authors.

Acknowledgments

We thank Y. Takata and M. Dohi for help with conducting the experiments as former graduate students at Toyama Prefectural University. Mark Kurban from Edanz Group (https://www.jp.edanz.com/ac, (accessed on 11 February 2022)) edited a draft of this paper.

Conflicts of Interest

The funders had no role in the design of the study; in the collection, analyses, or interpretation of the data; in the writing of the manuscript; nor in the decision to publish the results. H.A. and K.S. are employees of Fujikura Kasei Co. Ltd., Tokyo, Japan, who provided the EA gels.

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Figure 1. Photo of an electro-adhesive (EA) gel.
Figure 1. Photo of an electro-adhesive (EA) gel.
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Figure 2. Mechanism of the EA effect.
Figure 2. Mechanism of the EA effect.
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Figure 3. EA phenomenon.
Figure 3. EA phenomenon.
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Figure 4. Bent types of EA gel.
Figure 4. Bent types of EA gel.
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Figure 5. Testbed for an EA gel clutch.
Figure 5. Testbed for an EA gel clutch.
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Figure 6. Comparing different pressures on an EA gel sheet.
Figure 6. Comparing different pressures on an EA gel sheet.
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Figure 7. Clutch with multiple EA gel sheets.
Figure 7. Clutch with multiple EA gel sheets.
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Figure 8. Comparing torques for different numbers of EA gel sheets.
Figure 8. Comparing torques for different numbers of EA gel sheets.
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Figure 9. Testbed for a winding EA gel sliding orthogonally.
Figure 9. Testbed for a winding EA gel sliding orthogonally.
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Figure 10. Schematic of the apparatus in Figure 9.
Figure 10. Schematic of the apparatus in Figure 9.
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Figure 11. Shear stress of a winding EA gel sliding orthogonally.
Figure 11. Shear stress of a winding EA gel sliding orthogonally.
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Figure 12. Multi-layered wearable EA gel brake.
Figure 12. Multi-layered wearable EA gel brake.
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Figure 13. Shear stress with up to 10 sheets.
Figure 13. Shear stress with up to 10 sheets.
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Figure 14. Testbed for a winding EA gel sliding alongside.
Figure 14. Testbed for a winding EA gel sliding alongside.
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Figure 15. Schematic of the apparatus in Figure 14.
Figure 15. Schematic of the apparatus in Figure 14.
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Figure 16. Shear stress of a winding EA gel sliding alongside.
Figure 16. Shear stress of a winding EA gel sliding alongside.
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Figure 17. Ten minutes of continuous testing.
Figure 17. Ten minutes of continuous testing.
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Figure 18. Testbed for variable deflection.
Figure 18. Testbed for variable deflection.
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Figure 19. Schematic of the apparatus in Figure 18.
Figure 19. Schematic of the apparatus in Figure 18.
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Figure 20. Cantilever-like approximate winding model.
Figure 20. Cantilever-like approximate winding model.
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Figure 21. Shear stress on deflection.
Figure 21. Shear stress on deflection.
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Figure 22. Shear stress vs. curvature.
Figure 22. Shear stress vs. curvature.
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Figure 23. Shear stress vs. surface pressure.
Figure 23. Shear stress vs. surface pressure.
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Table 1. E τ relations.
Table 1. E τ relations.
E (kV/mm) δ (mm) χ (1/m)T (N) τ (Pa)
0.2035.014.40.490.079
0.5037.014.60.780.21
1.042.016.52.50.76
1.548.018.16.92.2
1.750.018.69.83.1
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MDPI and ACS Style

Koyanagi, K.; Kakinuma, Y.; Anzai, H.; Sakurai, K.; Oshima, T. Experimental Confirmation of a Controllable Transmission/Braking Element Consisting of a Functional Elastomer Pasted on a Winding Surface. Actuators 2022, 11, 114. https://doi.org/10.3390/act11040114

AMA Style

Koyanagi K, Kakinuma Y, Anzai H, Sakurai K, Oshima T. Experimental Confirmation of a Controllable Transmission/Braking Element Consisting of a Functional Elastomer Pasted on a Winding Surface. Actuators. 2022; 11(4):114. https://doi.org/10.3390/act11040114

Chicago/Turabian Style

Koyanagi, Ken’ichi, Yasuhiro Kakinuma, Hidenobu Anzai, Koji Sakurai, and Toru Oshima. 2022. "Experimental Confirmation of a Controllable Transmission/Braking Element Consisting of a Functional Elastomer Pasted on a Winding Surface" Actuators 11, no. 4: 114. https://doi.org/10.3390/act11040114

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