Systematic Review on the Behaviour of Carbon and Stainless Steel Reinforcing Bars in Buildings Under High Temperatures
Abstract
1. Introduction
2. Materials and Methods
2.1. Introduction to the Research and Resarch Question
2.2. Search Strategies, Inclusion and Exclusion Criteria, and Article Selection Process
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- Peer-reviewed articles.
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- Studies published and indexed in journals from the mentioned databases.
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- Studies written in English.
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- Articles addressing the behaviour of steel under high temperatures and methods to improve structural performance in thermal incidents.
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- Articles that specify the steel content or provide the properties of the steel as determined by the authors.
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- Articles that specify fire scenarios in buildings or structures, even if chemical composition is not provided.
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- Studies that do not specify the type of steel used.
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- Studies not related to the behaviour of steel under high temperatures or to improvements in thermal incident resistance.
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- Studies published in languages other than English.
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- Studies that are not indexed.
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- Studies that do not provide the chemical composition or type of steel.
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- Studies involving high-carbon steel.
2.3. Data Extraction, Quality Assessment, and Synthesis
2.4. Results, Discussion, and Conclusions
3. Results
3.1. Characteristics of the Steels Analysed
Author (Year) | Steel Classification | Chemical Composition |
---|---|---|
Yang et al. (2021) [60] | EN 10080 [61]; UNE 36068:2011 [62] B500A; ASTM A615 Grade 60 [63] EN 10025-2 [64] S235JR ASTM A36/A36M [65] | C: ≤0.25%, Mn: ≤1.6%, Si: ≤0.80%, P: ≤0.045%, S: ≤0.045%, Cu: ≤0.5% C: ≤0.22%, Mn: ≤1.4%, Si: ≤0.35%, P: ≤0.045%, S: ≤0.045% |
Rafi et al. (2018) [66] | EN 10080; UNE 36068:2011 B500A ASTM A615 Grade 60 EN 10080 UNE 36065:2011 B500B ASTM A615 Grade 75 | C: 0.188%, Mn: 0.664%, Cr: 0.381%, P: 0.020% C: 0.190%, Mn: 0.697%, Cr: 0.125%, P: 0.035% |
Quiel et al. (2020) [67] | EN 10080; UNE 36068:2011 B500A ASTM A615 Grade 420/520/690 EN 10080 UNE 36065:2011 B500B/C ASTM A706 Grade 420/500 [68] B500B/B500C | C: 0.19%, Mn: 1.05%, P: 0.015%, S: 0.015%, Si: 0.15%, Cu: 0.45%, Ni: 0.10%, Cr: 0.10%, Mo: 0.03%, Sn: 0.005%, V: 0.02% C: 0.17%, Mn: 1.10%, P: 0.017%, S: 0.015%, Si: 0.18%, Cu: 0.45%, Ni: 0.15%, Cr: 0.18%, Mo: 0.05%, Sn: 0.01%, V: 0.03% C: 0.18%, Mn: 1.30%, P: 0.020%, S: 0.017%, Si: 0.22%, Cu: 0.47%, Ni: 0.20%, Cr: 0.30%, Mo: 0.06%, Sn: 0.015%, V: 0.04%, C: 0.14%, Mn: 1.10%, P: 0.015%, S: 0.015%, Si: 0.25%, Cu: 0.40%, Ni: 0.13%, Cr: 0.25%, Mo: 0.07%, Sn: 0.01%, V: 0.02% C: 0.13%, Mn: 1.45%, P: 0.018%, S: 0.017%, Si: 0.30%, Cu: 0.40%, Ni: 0.17%, Cr: 0.35%, Mo: 0.09%, Sn: 0.015%, V: 0.03% |
Tariq et al. (2024) [69] | EN 10080; UNE 36065:2011 [70] B500C ASTM A706 Grade 550 | C: 0.25%, S: 0.035%, P: 0.035%, Ceq: 0.40%, N:120 PPM |
Li et al. (2021) [71] | EN 10080; UNE 36068:2011 B500C ASTM A706 Grade 60 | C: ≤0.30%, Mn: 0.50–1.50%, Si: ≤0.50%, P: ≤0.035%, S: ≤0.045%, Ceq: ≤0.55 |
Sobhan et al. (2021) [72] | EN 10080; UNE 36068:2011 B400B ASTM A615 Grade 40 | C: 0.23–0.25%, Mn: 0.60–1.30%, Si: 0.40–0.80%, P: ≤0.045%, S: ≤0.045%, Ceq: ~0.50 |
Ruan et al. (2015) [73] | EN 10080; UNE 36068:2011 B500A ASTM A615 Grade 60 | C: 0.25%, Mn: 1.6%, Si: 0.80, P: ≤0.045, S: ≤0.045%, Ceq: ≤0.52 |
Cadoni et al. (2021) [74] | EN 10080; UNE 36065:2011 B500A ASTM A615 Grade 75 | C: ≤0.24%, Mn: ≤1.65, P: ≤0.05, S: ≤0.05%, Ceq: ≤0.52 |
Chousidis et al. (2023) [75] | EN 10080; UNE 36065:2011 B500C ASTM A706 Grade 550 | C: 0.24%, S: 0.055%, P: 0.055%, N: 0.014%, Cu: 0.650%, Ceq: 0.520% |
Shahriar et al. (2018) [76] | EN 10080; UNE 36065:2011 B500B ASTM A615 Grade 60 ASTM A706 Grade 60 B500B/C | C: 0.24%, Si: 0.21%, Mn: 0.81%, P: 0.026%, S: 0.021%, Cr: 0.011%, Mo: 0.002%, Ni: 0.004%, Al: 0.001% C: 0.21%, Si: 0.18%, Mn: 0.70%, P: 0.011%, S: 0.020%, Cr: 0.077%, Mo: 0.010%, Ni: 0.044%, Al: 0.001% |
Xu et al. (2023) [77] | EN 10080; UNE 36068:2011 B500B ASTM A615 Grade 65 EN 10025-2S235JR ASTM A36 | C: ≤0.25%, Mn: ≤1.6%, Si: ≤0.80%, P: ≤0.045%, S: ≤0.045%, Cu: 0.8%, Ceq: ≤0.50 C: ≤0.22%, Mn: ≤1.4%, Si: ≤0.35%, P: ≤0.045%, S: ≤0.045% |
Kültür et al. (2022) [78] | EN 10080; UNE 36065:2011 B500B ASTM A706 Grade 60 UNE-EN 10025-2A S235JR ASTM A36 | C: ≤0.25%, Mn: ≤1.6%, Si: ≤0.80%, P: ≤0.035%, S: ≤0.035%, N: ≤0.012%, Ceq: ≤0.50, C: ≤0.17%, Mn: ≤1.40%, S: ≤0.035%, P: ≤0.035% |
Abbas et al. (2023) [79] | EN 10080; UNE 36068:2011 B500B/C ASTM A706 Grade 60 ASTM A615 Grade 60 | C: 0.25%, Mn: 1.28%, Si: 0.33%, S: 0.03%, P: 0.042%, Cr: 0.13%, Mo: 0.016%, Ni: 0.11%, Cu: 0.16%, Co: 0.012%, B: 0.005%, Ti: 0.004%, Pb: 0.019%, Bi: 0.0009%, V: 0.011%, Nb: 0.006%, Al: 0.008%, W: 0.002%, Sn: 0.024% C: 0.27%, Mn: 1.25%, Si: 0.30%, S: 0.026%, P: 0.041%, Cr: 0.10%, Mo: 0.018%, Ni: 0.12%, Cu: 0.16%, Co: 0.015%, B: 0.004%, Ti: 0.004%, Pb: 0.031%, Bi: 0.002%, V: 0.025%, Nb: 0.004%, Al: 0.012%, W: 0.042%, Sn: 0.023% C: 0.30%, Mn: 1.26%, Si: 0.29%, S: 0.02%, P: 0.035%, Cr: 0.092%, Mo: 0.007%, Ni: 0.088%, Cu: 0.17%, Co: 0.016%, B: 0.003%, Ti:0.003%, Pb: 0.02%, Bi: 0.003%, V: 0.012%, Nb: 0.003%, Al: 0.009%, W: 0.003%, Sn: 0.08% |
Hager et al. (2021) [80] | EN 10080; UNE 36065:2011 B500B ASTM A615 Grade 75 | C: 0.21%, Mn: 0.8%, Si: 0.15%, N: 0.009%, S: 0.030%, Ni: 0.12%, Cu: 0.28%, Ceq: 0.39% |
Albero et al. (2024) [81] | EN 10080:2011 B500B ASTM A615 Gr. 75 | C: ≤0.24%, Mn: ≤1.65, P: ≤0.05, S: ≤0.05%, Ceq: ≤0.52 |
Hua et al. (2022) [82] | EN 10080:2011; UNE 36068:2011 B500B/C ASTM A615 Gr. 60 | C: 0.25%, Mn: 1.6%, Si: 0.80, P: ≤0.045, S: ≤0.045%, Ceq: ≤0.52 |
Wu et al. (2023) [83] | EN 10080:2011; UNE 36068:2011 B500B/C ASTM A615 Gr. 60 | C: 0.25%, Mn: 1.6%, Si: 0.80, P: ≤0.045, S: ≤0.045%, Ceq: ≤0.52 |
Rehman et al. (2022) [84] | EN 10080:2011; UNE 36068:20 B500B; ASTM A706 Gr. 60 | C: ≤0.25%, Mn: ≤1.6%, Si: ≤0.50%, P: ≤0.05%, S: ≤0.05%, Ceq: ≤0.51 |
Author (Year) | Steel Classification | Chemical Composition |
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Albero et al. (2024) [81] | UNE-EN 1992-1-2:2011 [11]; EN 10088-1:2024 [85] EN 1.4362 ASTM A955/A955M [86] | C: ≤0.24%, Mn: ≤1.65, P: ≤0.05, S: ≤0.05%, Ceq: ≤0.52 C: 0.025%, S: 0.003%, P: 0.032%, Si: 0.37%, Mn: 1.2%, Cr: 18.26%, Ni: 8.10%, Mo: 0.34%, Cu: 0.88%, Sn: 0.01%, Al: 0.004, Co: 0.1%, Nb: 0.02%, N: 0.053% |
Hua et al. (2022) [82] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4301 ASTM A955/A955M | C: 0.25%, Mn: 1.6%, Si: 0.80, P: ≤0.045, S: ≤0.045%, Ceq: ≤0.52 C: 0.025%, S: 0.003%, P: 0.032%, Si: 0.37%, Mn: 1.2%, Cr: 18.26%, Ni: 8.10%, Mo: 0.34%, Cu: 0.88%, Sn: 0.01%, Al: 0.004%, Co: 0.1%, Nb: 0.02%, N: 0.053% |
Wu et al. (2023) [83] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4301 ASTM A955/A955M | C: 0.25%, Mn: 1.6%, Si: 0.80, P: ≤0.045, S: ≤0.045%, Ceq: ≤0.52 C: 0.025%, S: 0.003%, P: 0.032%, Si: 0.37%, Mn: 1.2%, Cr: 18.26%, Ni: 8.10%, Mo: 0.34%, Cu: 0.88%, Sn: 0.01%, Al: 0.004%, Co: 0.1%, Nb: 0.02%, N: 0.053% |
Rehman et al. (2022) [84] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4301 EN 1.4401 EN 1.4436 ASTM A955/A955M | C: 0.032%, Mn: 1.72%, Si: 0.46%, S: 0.004%, P: 0.039%, Ni: 8.1%, Cr: 18.4%, Mo: 0.24%, N: 0.183% C: 0.023%, Mn: 1.438%, Si: 0.366%, S: 0.027%, Ni: 10.54%, Cr: 16.685%, Mo: 2.049%, N: 0.046%, Cu: 0.317%, Ti: 0.005% C: 0.028%, Mn: 1.36%, Si: 0.36%, S: 0.007%, P: 0.031%, Ni: 10.54%, Cr: 16.67%, Mo: 2.53%, N:0.061% C: ≤0.25%, Mn: ≤1.6%, Si: ≤0.50%, P: ≤0.05%, S: ≤0.05%, Ceq: ≤0.51 |
Molkens et al. (2021) [87] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4301 ASTM A955/A955M | C: 0.025%, S: 0.003%, P: 0.032%, Si: 0.37%, Mn: 1.2%, Cr: 18.26%, Ni: 8.10%, Mo: 0.34%, Cu: 0.88%, Sn: 0.01%, Al: 0.004%, Co: 0.1%, Nb: 0.02%, N: 0.053% |
Arrais et al. (2022) [88] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4301 ASTM A955/A955M | C: 0.025%, S: 0.003%, P: 0.032%, Si: 0.37%, Mn: 1.2%, Cr: 18.26%, Ni: 8.10%, Mo: 0.34%, Cu: 0.88%, Sn: 0.01%, Al: 0.004%, Co: 0.1%, Nb: 0.02%, N: 0.053% |
Molkens et al. (2024) [89] | UNE-EN 1992-1-2:2011; EN 10088-1:2024; EN 1.4301; ASTM A955/A955M | C: 0.025%, S: 0.003%, P: 0.032%, Si: 0.37%, Mn: 1.2%, Cr: 18.26%, Ni: 8.10%, Mo: 0.34%, Cu: 0.88%, Sn: 0.01%, Al: 0.004%, Co: 0.1%, Nb: 0.02%, N: 0.053% |
Cadoni and Forni (2019) [90] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4301 ASTM A955/A955M | C: 0.025%, S: 0.003%, P: 0.032%, Si: 0.37%, Mn: 1.2%, Cr: 18.26%, Ni: 8.10%, Mo: 0.34%, Cu: 0.88%, Sn: 0.01%, Al: 0.004%, Co: 0.1%, Nb: 0.02%, N: 0.053% |
Gao et al. (2018) [91] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4301; EN 1.4401; ASTM A955/A955M | C: 0.023%, Mn: 1.22%, Si: 0.334%, S: 0.006%, P: 0.024%, Cr: 18.08%, Ni: 8.25% C: 0.022%, Mn: 1.12%, Si: 0.409%, S: 0.001%, P: 0.032%, Cr: 16.75%, Ni: 0.01%, Mo: 2.11% |
Mehwish et al. (2023) [92] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4301; EN 1.4362; ASTM A955/A955M | C: 0.032%, Mn: 1.72%V, Si: 0.46%, S: 0.004%, P: 0.039%, Ni: 8.1%, Cr: 18.4%, Mo: 0.24%, N: 0.183% C: 0.025%, S: 0.003%, P: 0.032%, Si: 0.37%, Mn: 1.2%, Cr: 18.26%, Ni: 8.10%, Mo: 0.34%, Cu: 0.88%, Sn: 0.01%, Al: 0.004%, Co: 0.1%, Nb: 0.02%, N: 0.053% |
Gardner et al. (2016) [93] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4307 EN 1.4311 EN 1.4162 EN 1.4362 ASTM A955/955M | C: ≤0.030%, Cr: 17.5–19.5%, Ni: 8.0–10.5%, Mn: ≤2.0%, Si: ≤1.0%, P: ≤0.045%, S: ≤0.015% C: ≤0.030%, Cr: 17.5–18.5%, Ni: 8.5–10.5%, N: 0.10–0.16%, Mn: ≤2.0%, Si: ≤1.0%, P: ≤0.045%, S: ≤0.015% C: ≤0.030%, Cr: 21–22%, Ni: 1.35–1.70%, Mn: 4.0–6.0%, N: 0.20–0.25%, Mo: ≤0.3%, Cu: 0.1–0.8% C: ≤0.030%, Cr: 21.5–24.5%, Ni: 3.0–5.5%, Mo: 0.05–0.6%, N: 0.05–0.20%, Mn: ≤2.5%, Si: ≤1.0%, Cu: ≤0.5% |
Melo et al. (2022) [94] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4462 ASTM A955/955M | C: 0.017%, Cr: 22.76%, Mn: 1.57%, Ni: 4.64%, Mo: 3.21%, N: 0.171%, Si: 0.34%, Co: 0.17%, Ti: 0.004% |
Melo et al. (2022) [95] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4301 ASTM A955/A955M | C: 0.04%, Si: 0.49%, Mn: 1.65%, Ni: 7.8%, Cr: 16.8%, Mo: 0.37% |
Plioplys et al. (2024) [96] | UNE-EN 1992-1-2:2011; EN 10088-1:2024 EN 1.4301 ASTM A955/A955M | C: 0.08%, Cr: 20%, Ni: 10.5%, Mn: 2.0%, Si: 1.0%, P: 0.045%, S: 0.03%, N: 0.10% |
3.2. Analysis of Mechanical Properties and Heating Applied or Fire-Exposed
Ref. | Heating Applied or Fire-Exposed | Mechanical Properties Analysed |
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[60] | - ISO 834 fire curve up to ~1000 °C - Duration up to 180 min - Natural air cooling | - Residual axial capacity - Axial/lateral deformations - Failure modes |
[66] | - Heating 100–900 °C - 40 min soak - Natural air cooling | - Elastic modulus - Yield strength - Ultimate strength - Ductility - Fracture mode |
[67] | - Slow heating to 800 °C - 45 min soak - Natural air cooling | - Yield strength - Ultimate strength - Elastic modulus - Strain at peak/failure - Microstructure |
[69] | - ISO 834 to 650 °C - 60 min exposure - Natural cooling | - Ultimate strength - Axial load capacity - Section loss |
[71] | - ISO 834 to >850 °C - Duration 30–180 min - Natural air cooling | - Axial/flexural residual strength - Thermal deformations - Buckling - Stress redistribution |
[72] | - ASTM E119 fire curve - ~850 °C for 30 min - Natural air cooling | - Residual flexural moment - Bond loss - Structural damage (via UPV) |
[73] | - Heating to 200, 500, 850 °C - 1 h soaking - Cooled in air or water | - Corrosion potential and rate - Mass loss - Microstructure (martensite, pearlite) |
[74] | - Heating to 600 °C at 3 °C/s - 10 min soaking - No cooling studied | - Yield/ultimate strength - Ductility - Energy absorption - Thermal reduction factors |
[75] | - Heating at 4–7 °C/min - 60 min soak at 400/800 °C - Natural air cooling | - Compressive/flexural strength - Porosity, sorptivity - Corrosion current and rate - Microstructure (SEM) |
[76] | - Heated to 500/600/650 °C - 1 h soaking - Natural air cooling | - Microstructure only (martensite, ferrite, pearlite) |
[77] | - Fire temps up to 1000 °C - 60–180 min ISO curve - Natural air cooling | - Residual load capacity (k-factor) - Displacements - Failure modes |
[78] | - 25–1000 °C ramp in 100 °C steps - 60 min exposure | - Internal forces, displacements - Rotations, plastic hinge formation - Collapse time/temp |
[79] | - Final rolling at 640 °C, 680 °C, 720 °C, 760 °C, and 800 °C | - Tensile strength - Yield strength - Elongation - Modulus of elasticity - Toughness modulus - Hardness |
[80] | - Heating to 200 °C, 400 °C, 600 °C, 700 °C, 800 °C, and 1000 °C, followed by slow or rapid cooling | - Tensile strength - Ductility - Microhardness - Fracture behaviour |
[81] | - Heating to 600 °C at 10 °C/min - Natural air cooling | - Bond strength - Slip displacement - Concrete compressive and tensile strength |
[82] | - Heating to 900 °C - Soaking for 20 min - Cooling: Air or water | - Yield and ultimate strength - Strains (εy, εu), elongation (δ) - Ductility - Energy indices (P*, Id, A*, W) |
[83] | - ISO-834 up to 800 °C - No cooling applied | - Elastic modulus - Yield/ultimate strength - Flexural strength - Connector slip |
[84] | - Heating at 10 °C/min to 900 °C - 1h exposure - Cooling: Water, air, furnace | - Elastic modulus - Yield/ultimate strength - Ultimate strain (εu, εf) - Stress–strain curves |
Ref. | Heating Applied or Fire-Exposed | Mechanical Properties Analysed | |
---|---|---|---|
[81] | - Heating to 600 °C at 10 °C/min - Natural air cooling | - Bond strength - Slip displacement - Concrete compressive and tensile strength | |
[82] | - Heating to 900 °C - Soaking for 20 min - Cooling: air or water | - Yield and ultimate strength - Strains (εy, εu), elongation (δ) - Ductility - Energy indices (P*, Id, A*, W) | |
[83] | - ISO-834 up to 800 °C - No cooling applied | - Elastic modulus - Yield/ultimate strength - Flexural strength - Connector slip | |
[84] | - Heating at 10 °C/min to 900 °C - 1h exposure - Cooling: Water, air, furnace | - Elastic modulus - Yield/ultimate strength - Ultimate strain (εu, εf) - Stress–strain curves | |
[87] | - Heating up to 838 °C - Soaking for 20 min - Cooling: Furnace (slow) or water (fast) | - Elastic modulus (E) - Yield strength (f0.2) - Ultimate strength (fu) - Ultimate strain (εu) - Fracture resistance | |
[88] | - Simulated uniform temps: 350 °C, 600 °C, 700 °C | - Yield strength (0.2%, 2%) - Ultimate strength - Elastic modulus - Axial-bending interaction (N-M) - Collapse modes | |
[89] | - Heating up to 1200 °C - Various cooling methods: Air, furnace, water | - Yield strength (fy) - Elastic modulus (E) - Ultimate tensile strength (fu) - Ultimate strain (εu) | |
[90] | - Heating to 1000 °C at 2.78 °C/s - 10 min soaking - No cooling post-test | - Yield and ultimate strength - Strain (εu, εf) - Area reduction (Z) - Hardness, energy, stress–strain | |
[91] | - Ramp: 20 °C/min then 10 min soak - Exposure: 30/180 min - Cooling: Air or water (200 mL) | - Elastic modulus - Yield strength - Ultimate tensile strength - Fracture stress - Ductility | |
[92] | - ASTM E119 up to 850 °C - Natural air cooling | - Flexural capacity - Deflection - Failure modes | |
[93] | - Isothermal and transitory heating up to 1000 °C. No water cooling (natural cooling only) | - Elastic modulus E - Yield/ultimate strength fy (0.2%), fu - Ultimate strain εu, εf - Stress–strain curves | |
[94] | - Heating to high temperatures not specified | - Tensile strength - Slip behaviour of the joint - Load–displacement response - Energy dissipation | |
[95] | - Standard fire exposure for 30 and 90 min, followed by natural cooling. Temperatures ranged from 20 to 1000 °C. | - Tensile strength - Energy dissipation capacity - Ductility - Secant stiffness | |
[96] | - Heating at 400 °C, 600 °C, 800 °C, and 1000 °C, followed by air cooling. | - Cold compression strength (CCS) - Pull-out deformation energy - Tensile strength of steel bars |
3.3. Main Results and Conclusions on Carbon Steel and Stainless Steel
Ref. | Main Results | Conclusions |
---|---|---|
[60] | - Fire resistance decreases with axial load/slenderness - Larger sections improve performance - Simplified equations proposed | - TRC columns outperform conventional ones under fire - Design formulas proposed |
[66] | - Stable ≤ 200 °C - Yield strength drops to 15% at 700 °C - CTR bars more ductile when hot | - HRD/TMT degrade progressively - CTR retains ductility - Findings match international standards |
[67] | - Degradation starts at 400–700 °C - Ultimate strength ~40% at 600 °C - Elastic modulus degrades faster | - ASTM A706 performs best - Eurocode is conservative - Improved model proposed |
[69] | - A total of 60% loss in strength with 20% corrosion + fire - Epoxy coating reduces damage | - Fire + corrosion severely weaken bars - Epoxy coating is protective - Fire-damaged RC must be reassessed |
[71] | - Initial high fire resistance - Spalling prevented by PP fibres - Strength loss after 90 min exposure | - High-strength composite columns resist fire well initially - Design method with tables proposed |
[72] | - Residual strength drops up to 85% in high-strength concrete beams - Internal pressure causes spalling - Crack scoring correlates with mass loss | - Corrosion + fire cause major structural degradation - High-strength concretes are more vulnerable - Codes should consider these combined effects |
[73] | - Fire exposure increases corrosion risk - Water quenching at 850 °C was most damaging (+60% corrosion rate) | - Thermal exposure lowers corrosion resistance - Water cooling forms martensite, higher corrosion susceptibility |
[74] | - Strength increases with strain rate - Properties degrade with temp - Strain ageing at 200–300 °C | - B500A shows resistance in extreme conditions - Model Code 2010 conservative under dynamic fire/explosion - Calibrated models proposed |
[75] | - CNT mortars retained +10% fc and +32% fr at 800 °C - A total of 3–6% lower porosity/sorptivity - A 58% lower corrosion rate | - MWCNTs improve fire and corrosion resistance - Act as crack bridges and reduce porosity - Better steel–mortar interface cohesion |
[76] | - Martensite transforms to ferrite/pearlite with heat - Fully recrystallised grains at 650 °C | - Lack of martensite stabilisers = loss of thermal strength - TMT bars become structurally weak after fire |
[77] | - Strength loss grows with fire temp/duration - Concrete strength most influential (up to 32.9%) | - SRC columns retain substantial post-fire capacity - Analytical expression proposed for residual strength |
[78] | - RC building did not collapse even at 1000 °C - Steel structure failed at 807 °C (31.6 min) | - Concrete cover key to RC fire resistance - Steel frames collapse rapidly if unprotected |
[79] | - Higher final rolling temperatures increased grain size, decreasing tensile strength, yield strength, and hardness but increased elongation and toughness modulus - Higher carbon content increased hardness, tensile strength, and yield strength but decreased elongation and toughness modulus. - The steel bars met ASTM A615 standards for strength and weight per unit length | - The final rolling temperature and carbon content have a significant impact on the mechanical properties of steel reinforcement bars - The production of reinforcement bars from local scrap can meet ASTM standards if processing variables are properly controlled - Measures should be implemented to better control the chemical composition and final rolling temperatures in the local industry to improve the quality of reinforcement steel |
[80] | - Steel bars previously exposed to fire conditions showed high sensitivity to cooling intensity. - Specimens heated and quenched in water showed an increase in tensile strength but a significant decrease in material plasticity. | - The ductile-to-brittle transition is influenced by the segregation of nitrogen atoms and localised internal stresses at austenite grain boundaries - The anisotropy of residual stresses affects the localization of elastic deformations and brittle cleavage fracture |
[81] | - Bond loss proportional to concrete strength loss - Stainless and galvanised bars performed best - Predictive model proposed | - Thermal bond degradation manageable with corrosion-resistant bars - Design model modification proposed |
[82] | - Strength stable <600 °C, drops above 700 °C - Water cooling reduces ductility more - Models validated | - SCBSBs retain cladding integrity post-fire - Water cooling more damaging - Constitutive models proposed |
[83] | - Strength drops above 600 °C - Slip crucial in design - Traditional methods underestimate deformation | - Design should include connector slip and SS-specific behaviour - Proposed method improves fire resistance prediction |
[84] | - Strength retained to 600 °C, drops >700 °C - Water cooling increases ductility - SS more stable than carbon | - EN 1.4301 performs well post-fire - Suitable for reuse - Cooling method mainly affects ductility |
Ref. | Main Results | Conclusions |
---|---|---|
[81] | - Bond loss proportional to concrete strength loss - Stainless and galvanised bars performed best - Predictive model proposed | - Thermal bond degradation manageable with corrosion-resistant bars - Design model modification proposed |
[82] | - Strength stable <600 °C, drops above 700 °C - Water cooling reduces ductility more - Models validated | - SCBSBs retain cladding integrity post-fire - Water cooling more damaging - Constitutive models proposed |
[83] | - Strength drops above 600 °C - Slip crucial in design - Traditional methods underestimate deformation | - Design should include connector slip and SS-specific behaviour - Proposed method improves fire resistance prediction |
[84] | - Strength retained to 600 °C, drops >700 °C - Water cooling increases ductility - SS more stable than carbon | - EN 1.4301 performs well post-fire - Suitable for reuse - Cooling method mainly affects ductility |
[87] | - Stainless steels retain more strength than carbon - Fast cooling improves strength but reduces ductility - Retention factors proposed per steel type and temperature | - Stainless steels often reusable after fire - Safety factors should depend on fire history - Load history crucial for assessment |
[88] | - EC3 is conservative for EHS - Kucukler’s method more accurate and economical - Slenderness, material, and moment diagram key parameters | - EC3 unsuitable for EHS stainless columns - New methods needed based on slenderness and steel grade |
[89] | - Retention factors (Rh) defined per steel and temperature - Austenitic steels retained better properties - Ferritic steels degraded faster - Safety factors proposed based on reliability index β | - Applicable to carbon and stainless steels - Reuse more feasible with stainless - Reliability-based safety factors recommended |
[90] | - Strength decreases with temp, rises with strain rate - Ductility increases at high temp - Dynamic factors proposed | - 1.4301 shows good ductility under extreme fire + blast - Predictive models suitable for design |
[91] | - Properties stable to 1000 °C - Yield drops after 700 °C - Cooling method has minor effect | - Residual properties remain usable post-fire - Predictive equations developed for residual strength |
[92] | - SSRC beams outperformed carbon steel beams - Higher deformation capacity and fire duration | - SSRC beams highly fire-resistant - Fire design should consider SS-specific data |
[93] | Stainless steels retain higher strength and stiffness than carbon steels above 550 °C. Reduction factors proposed by steel grade. | Suitable for fire-resistant design up to 500 MPa class. Ramberg–Osgood model fits well. Limited by lack of cooling data. |
[94] | 1. Duplex stainless steel bars EN 1.4462 show better ductility and work hardening compared to carbon steel. 2. Columns reinforced with stainless steel exhibit better load capacity and ductility under cyclic loads. | 1. The use of duplex stainless steel EN 1.4462 improves the cyclic behaviour of reinforced concrete columns compared to the use of carbon steel. 2. Stainless steel bars exhibit greater bond slip and enhance the energy dissipation capacity under cyclic loading conditions. |
[95] | 1. A 30 min fire exposure resulted in moderate damage, while a 90 min exposure caused extensive cracking and disintegration of the concrete layer. 2. Strengthened columns after fire exposure showed better lateral load capacity and ductility compared to columns not exposed to fire. | 1. Fire exposure significantly affects the stiffness and load-bearing capacity of reinforced concrete columns. 2. Strengthening techniques using CFRP (carbon fibre-reinforced polymer) significantly improve the cyclic behaviour and energy dissipation capacity of fire-damaged columns. |
[96] | 1. LCC samples treated at 1000 °C showed a significant increase in compression strength. 2. The pull-out deformation energy does not directly correlate with cold compression strength. 3. The mineral composition significantly impacts the joint strength. | 1. The 304 stainless steel bars form a reliable bond with the refractory materials analysed. 2. There is no direct correlation between compressive strength and pull-out deformation energy. 3. Mineral transformations, such as the formation of mullite and corundum, significantly affect the bond strength. |
4. Discussion
- Standardise post-fire thermal characterisation procedures, including parameters such as heating rate, hold time, and testing atmospheres.
- Scale up testing, incorporating full-size specimens and extended thermal cycles to more realistically simulate real-world service conditions in buildings.
- Incorporate advanced technologies, such as 3D volumetric scanning, to detect microstructural changes, mass loss, or surface defects after fire exposure.
- Promote an interdisciplinary approach that brings together metallurgy, material science, structural engineering, and sustainability to develop safer, more durable, and cost-effective steels.
- Improve mathematical modelling by applying statistical tools to identify patterns affecting each test condition, thereby enabling more accurate and reliable formulation of predictive equations.
- Conduct cost analysis studies to explore strategies for reducing the production and application costs of stainless steel, thus enhancing its feasibility and adoption in building construction.
5. Conclusions
- Carbon steel reinforcement shows a significant degradation of its mechanical properties when exposed to temperatures above 500 °C. Their behaviour after cooling is highly dependent on the chemical composition (carbon content, manganese, silicon, etc.) and the type of cooling (fast or slow), in some cases showing brittle microstructures.
- Stainless steels, especially austenitic and duplex steels, have shown higher thermal stability and higher residual strength and ductility after being subjected to high temperatures. Elements such as chromium, nickel, and molybdenum play a decisive role in this behaviour compared to carbon steel. However, exposure to extreme thermal conditions or uncontrolled cooling cycles, either during or after a fire, can favour the formation of brittle intermetallic phases in stainless steels, which compromises their structural stability.
- Considerable methodological heterogeneity is observed among the studies analysed, both in thermal exposures and in test scales and cooling conditions. This lack of homogeneity makes it difficult to extrapolate the results directly to professional practice and underlines the need to standardise mechanical testing procedures after a fire or at high temperatures.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
ACI | American Concrete Institute |
PRISMA | Preferred Reporting Items for Systematic Reviews and Meta-Analyses |
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Keywords | Search Date | Database Used |
---|---|---|
A615, Structural steel, Quenched, Hypoeutectic steel, Strength, Ductility “A615” Or “Structural steel” Or “Quenched*” Or “Hypoeutectic steel” And “Strength*”And “Ductility” | 7 June 2024 | Google Scholar, Web of Science, Scopus |
Fire, Structural steel, Quenched, Hypoeutectic steel, Strength, Ductility “Fire” And “Structural steel” Or “Quenched*” Or “Hypoeutectic steel” And “Strength*” And “Ductility” | 17 June 2024 8 July 2024 | Google Scholar, Web of Science, Scopus |
A955, Structural stainless steel, Quenched, Hypoeutectic, strength, ductility “A955” Or “structural steel” Or “quenched*” Or “Hypoeutectic steel” And “strength*” And “ductility” | 16 April 2025 | Google Scholar, Web of Science, Scopus |
“Stainless steel” AND “fire” AND “buildings” AND “concrete” | 16 April 2025 | Google Scholar, Web of Science, Scopus |
“Carbon steel” AND “fire” AND “buildings” AND “concrete” and “rebars” | 16 April 2025 | Google Scholar, Web of Science, Scopus |
Reason of Exclusion | Articles (Year) |
---|---|
Studies that are not written in English. | Kostina, et al. (2023) [41] |
Studies that do not provide chemical composition. | Maraveas, et al. (2017) [42] |
Chi and Peng (2017) [43] | |
Aziz and Kodur (2016) [44] | |
Jeong et al. (2020) [45] | |
Zhou et al. (2022) [46] | |
Studies that do not specify the type of steel. | Huang, et al. (2023) [47] |
Chou et al. (2023) [48] | |
Studies that do not provide the temperature. | Koo (2021) [49] |
Kamil et al. (2019) [50] | |
Ronanki et al. (2018) [51] | |
Ismail (2020) [52] | |
Studies that are not indexed in SCOPUS, Web of Science, or Google Scholar journals. | Choi and Chung (2016) [53] |
Taufik et al. (2018) [54] | |
Tang et al. (2015) [55] | |
Pons et al. (2022) [56] | |
Tseng et al. (2017) [57] | |
Medium-high carbon content. | Hussein et al. (2016) [58] |
Liu et al. (2020) [59] |
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© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
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Leal Matilla, A.; Ferrández, D.; Prieto Barrio, M.I.; Varum, H. Systematic Review on the Behaviour of Carbon and Stainless Steel Reinforcing Bars in Buildings Under High Temperatures. Buildings 2025, 15, 1539. https://doi.org/10.3390/buildings15091539
Leal Matilla A, Ferrández D, Prieto Barrio MI, Varum H. Systematic Review on the Behaviour of Carbon and Stainless Steel Reinforcing Bars in Buildings Under High Temperatures. Buildings. 2025; 15(9):1539. https://doi.org/10.3390/buildings15091539
Chicago/Turabian StyleLeal Matilla, Alberto, Daniel Ferrández, Maria Isabel Prieto Barrio, and Humberto Varum. 2025. "Systematic Review on the Behaviour of Carbon and Stainless Steel Reinforcing Bars in Buildings Under High Temperatures" Buildings 15, no. 9: 1539. https://doi.org/10.3390/buildings15091539
APA StyleLeal Matilla, A., Ferrández, D., Prieto Barrio, M. I., & Varum, H. (2025). Systematic Review on the Behaviour of Carbon and Stainless Steel Reinforcing Bars in Buildings Under High Temperatures. Buildings, 15(9), 1539. https://doi.org/10.3390/buildings15091539