Experimental Study on Performance of High-Performance Concrete Based on Different Fine Aggregate Systems
Abstract
1. Introduction
2. Test Profile
2.1. Raw Materials
2.2. Proportioning Design
2.3. Specimen Making and Test Method
2.3.1. Specimen Making
2.3.2. Test Method
3. Result and Discussion
3.1. Workability
3.1.1. Slump
3.1.2. Slump Flow
3.1.3. Inverted Emptying Time
3.2. Mechanical Property
3.2.1. Compressive Strength
3.2.2. Flexural Tensile Strength
3.2.3. Splitting Tensile Strength
3.2.4. Modulus of Elasticity
4. Microstructural Analysis
5. Conclusions
- (1)
- An increase in manufactured sand content led to a reduction in concrete slump. Complete replacement of river sand (100%) resulted in a 4.0% decrease in slump. In contrast, the spread flow of concrete improved with elevated levels of manufactured sand and fly ash. Specifically, at a water-to-binder ratio of 0.3, a 9.7% increase in spread flow was observed.
- (2)
- The incorporation of manufactured sand contributed to an enhancement in the compressive strength of concrete, with the 28-day strength peaking at 63.9 MPa under a 70% replacement ratio. A reduction in the water-to-binder ratio further improved compressive performance, yielding a strength of 66.9 MPa at a ratio of 0.3. Conversely, an increase in fly ash content resulted in a decline in compressive strength, which measured 57.8 MPa at a 25% incorporation rate.
- (3)
- The 28-day flexural strength of concrete reached an optimal value of 6.9 MPa with a 50% replacement of manufactured sand. A lower water-to-binder ratio further enhanced the flexural performance, achieving a peak strength of 7.6 MPa at a ratio of 0.31. Additionally, the maximum 28-day flexural strength observed with 20% fly ash content was 7.1 MPa.
- (4)
- The splitting tensile strength of concrete exhibited a positive correlation with the content of manufactured sand, peaking at 4.3 MPa with a 70% replacement rate. At a water-to-binder ratio of 0.3, the tensile strength reached its maximum value of 4.6 MPa. Furthermore, higher fly ash content also contributed to enhanced tensile performance, achieving a peak strength of 4.6 MPa at a 25% incorporation rate.
- (5)
- The elastic modulus exhibited an increasing trend with higher manufactured sand replacement rates, lower water-to-binder ratios, and greater fly ash content. Nevertheless, the influence of the manufactured sand replacement rate on the elastic modulus was relatively minor. In comparison, both a reduced water-to-binder ratio and an elevated fly ash content significantly improved the elastic modulus, which reached a maximum 28-day value of 5.0 × 104 MPa.
- (6)
- Microstructural analysis revealed that both blended sand and manufactured sand concrete exhibited a denser internal matrix. It should be noted, however, that the stone powder in manufactured sand may undergo carbonation during hydration, forming calcium carbonate and consequently affecting concrete performance.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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No. | Kind of Material | Information or Remark |
---|---|---|
1 | Cement | P.O 52.5 ordinary Portland cement |
2 | Fly Ash | Grade II fly ash |
3 | Fine Aggregate | mechanism sand (0.75–4.75 mm)—Qiubei, Yunnan |
river sand (0.75–4.75 mm)—Honghe, Yunnan | ||
4 | Coarse Aggregate | mechanism sand (5.0–20.00 mm) |
5 | Admixture | HY-PI high-performance water reducer with a water reduction rate of 27.5% |
6 | water | tap water (pH ≈ 7) |
Chemical Components (g/kg) | |||||||
---|---|---|---|---|---|---|---|
Ca | Si | Al | S | Fe | Mg | K | Ti |
314.3 | 43.4 | 5.9 | 16.7 | 0.0 | 0.0 | 7.3 | 1.3 |
Chemical Components (g/kg) | ||||||||
---|---|---|---|---|---|---|---|---|
fly ash | Ca | Si | Al | S | Fe | Mg | K | Ti |
7.5 | 58.8 | 14.0 | 2.1 | 65.1 | 0.0 | 13.6 | 9.8 |
ID | Water–Binder Ratio | Total Cementitious Materials Content (kg/m3) | Cement | Fly Ash (kg/m3) | Manufactured Sand (kg/m3) | River Sand (kg/m3) | Coarse Aggregate (kg/m3) | Water (kg/m3) | Water Reducer (kg/m3) | |
---|---|---|---|---|---|---|---|---|---|---|
0.75–4.75 mm | 0.75–4.75 mm | 5–10 mm | 10–20 mm | |||||||
R | 0.33 | 480.0 | 432.0 | 48.0 | 0.0 | 839.7 | 308.8 | 926.5 | 158.0 | 5.9 |
RM-50% | 0.33 | 480.0 | 432.0 | 48.0 | 419.8 | 419.8 | 308.8 | 926.5 | 158.0 | 5.9 |
RM-70% | 0.33 | 480.0 | 432.0 | 48.0 | 586.7 | 253.0 | 308.8 | 926.5 | 158.0 | 5.9 |
M | 0.33 | 480.0 | 432.0 | 48.0 | 839.7 | 0.0 | 308.8 | 926.5 | 158.0 | 5.9 |
M-01 | 0.32 | 495.0 | 445.5 | 49.5 | 581.9 | 251.0 | 306.3 | 918.9 | 158.0 | 6.5 |
M-02 | 0.31 | 510.0 | 459.0 | 51.0 | 577.0 | 249.0 | 303.7 | 911.2 | 158.0 | 7.0 |
M-03 | 0.30 | 525.0 | 472.5 | 52.5 | 572.2 | 247.0 | 301.2 | 903.6 | 158.0 | 7.3 |
M-04 | 0.33 | 480.0 | 384.0 | 96.0 | 839.7 | 0.0 | 308.8 | 926.5 | 158.0 | 5.9 |
M-05 | 0.33 | 480.0 | 360.0 | 120.0 | 839.7 | 0.0 | 308.8 | 926.5 | 158.0 | 5.9 |
M-06 | 0.33 | 480.0 | 336.0 | 144.0 | 839.7 | 0.0 | 308.8 | 926.5 | 158.0 | 5.9 |
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He, X.; Zhu, E.; Zhang, M.; Wu, L.; Li, P. Experimental Study on Performance of High-Performance Concrete Based on Different Fine Aggregate Systems. Buildings 2025, 15, 3386. https://doi.org/10.3390/buildings15183386
He X, Zhu E, Zhang M, Wu L, Li P. Experimental Study on Performance of High-Performance Concrete Based on Different Fine Aggregate Systems. Buildings. 2025; 15(18):3386. https://doi.org/10.3390/buildings15183386
Chicago/Turabian StyleHe, Xiaojun, Enjin Zhu, Mingxiang Zhang, Liao Wu, and Peiguo Li. 2025. "Experimental Study on Performance of High-Performance Concrete Based on Different Fine Aggregate Systems" Buildings 15, no. 18: 3386. https://doi.org/10.3390/buildings15183386
APA StyleHe, X., Zhu, E., Zhang, M., Wu, L., & Li, P. (2025). Experimental Study on Performance of High-Performance Concrete Based on Different Fine Aggregate Systems. Buildings, 15(18), 3386. https://doi.org/10.3390/buildings15183386