Crushed Stone Grain Shapes Classification Using Convolutional Neural Networks
Abstract
:1. Introduction
- collection and pre-processing of the empirical base;
- selection of neural network architectures most suitable for solving the tasks;
- selected algorithms training;
- assessment of trained algorithms’ performance on a test sample;
- examination of the findings in accordance with principal classification model quality metrics;
- conducting a comparative analysis for the determination of the crushed stone grain shape by comparing manual classification, classification from work [5], and the results of the current study.
2. Literature Review
3. Materials and Methods
- (1)
- dataset collection: at this stage, the selected building material is described, and samples are collected;
- (2)
- image analysis and processing;
- (3)
- CNN implementation (training, optimization, and testing);
- (4)
- quality metrics analysis: if low metrics are detected that do not satisfy the subject area, it is necessary to return to stage 2 and refine the original dataset, as well as analyze the settings of the models;
- (5)
- formation of recommendations for practical use: At this stage, it is necessary to pay attention to the requirements for the practical application of the developed models, as well as limitations, to identify prospects for improving the results.
3.1. Dataset Collection, Image Analysis, and Processing
3.2. Selection of Neural Network Architectures
- The first convolutional layer is adapted to work with single-channel images.
- The fully connected layer is replaced by a sequence:
- -
- Dropout (0.5) to prevent overfitting. The parameter 0.5 means disabling 50% of neurons to avoid overfitting.
- -
- Linear (in_features, 3), where in_features is the dimension of the features before the fully connected layer, and 3 is the number of classes.
- -
- changing the size to 224 × 224 × 1, which corresponds to the input size of the ResNet50 model;
- -
- transformation into a tensor and bringing the order of the axes to the format (C, H, W), where C (Channels) is the number of channels in the image, H (Height) is the height of the image in pixels, and W (Width) is the width of the image in pixels;
- -
- normalization of pixel values by the mean and standard deviation.
- The first convolutional layer is adapted to work with single-channel images.
- The fully connected layer is replaced with a sequence:
- -
- Dropout (0.3) to prevent overfitting. The parameter 0.3 means disabling 30% of neurons to avoid overfitting.
- -
- Linear (in_features, 3), where in_features is the dimension of the features before the fully connected layer, and 3 is the number of classes.
- -
- changing the size to 224 × 224 × 1, which corresponds to the input size of the MobileNetV3 Small model;
- -
- transforming into a tensor and bringing the order of the axes to the format (C, H, W);
- -
- normalizing pixel values by the mean and standard deviation. The third model is based on DenseNet121. DenseNet121 is a deep convolutional neural network based on dense blocks, where each layer is directly connected to all subsequent layers [64]. This architecture promotes efficient gradient propagation and improves feature reuse, which reduces the risk of vanishing gradients and improves the accuracy of the model (Figure 7).
- The first convolutional layer is adapted to work with single-channel images.
- The fully connected layer is replaced by a sequence:
- -
- Dropout (0.5) to prevent overfitting. The parameter 0.5 means disabling 50% of neurons to avoid overfitting.
- -
- Linear (in_features, 3), where in_features is the dimension of the features before the fully connected layer, and 3 is the number of classes.
- -
- changing the size to 224 × 224 × 1, which corresponds to the input size of the DenseNet121 model;
- -
- converting to a tensor and bringing the order of the axes to the format (C, H, W);
- -
- normalization of pixel values by mean and standard deviation.
- -
- Dropout (disabling some neurons during training): 0.5 for ResNet50 and DenseNet121, 0.3 for MobileNetV3 Small;
- -
- L2 regularization (weight decay): a higher coefficient for MobileNetV3 Small compensated for its smaller number of parameters;
- -
- Data augmentation also helps reduce overfitting: random rotations (±45°), shifts and noise were applied in the preprocessing stage. This increased the diversity of the data and improved the generalization ability.
4. Results and Discussion
4.1. Training the Model Based on ResNet50
4.2. Training the Model Based on MobileNetv3 Small
4.3. Training the DenseNet121-Based Model
5. Conclusions
- (1)
- Three-dimensional images of three crushed stone grain classes were processed to generate tensors, which were subsequently compiled into an empirical database.
- (2)
- Parameters for stable training were selected, and convolutional neural networks ResNet50, MobileNetV3 Small, and DenseNet121 were trained.
- (3)
- When tested on a test sample, the developed algorithms demonstrated high values of the Precision metric: from 0.86 to 0.94.
- (4)
- The simplified architecture of MobileNetV3 Small with reduced computational costs is suitable for use on mobile devices.
- (5)
- A comparison of the developed method with the manual classification method and the method of neural network models of computer vision, specially developed for working with three-dimensional data presented in the form of point clouds, was carried out. A high classification accuracy of 92% was achieved, which confirms the effectiveness of the proposed approach. The result is comparable with the use of traditional analysis methods and surpasses them with large sample volumes (200 or more grains).
- (6)
- The developed models allow for the complete automation of the process of determining the type of crushed stone grains, which reduces labor costs and also reduces the likelihood of human factor influence.
- (7)
- The prospect of improving the model lies in the following actions:
- -
- expanding the training sample to improve the accuracy and generalizability of the algorithms. As shown in the study, stones from the plate_like class and the needle_like class are visually very similar, which can complicate their classification, which requires an expansion of the dataset.
- -
- the methods considered can be adapted for classifying other types of building materials, which expands its applicability in various industries;
- -
- the versatility and cross-platform nature of computer vision models open up opportunities for their integration into existing industrial quality control and automation systems.
- -
- models can classify data that are very different from the training set with low accuracy, for example, stones from new geological conditions. If it is necessary to apply to special types of building materials, it is worth retraining the model;
- -
- the implementation of the retraining process and the use of such models requires computing resources, which may be a limitation for some users.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
Abbreviation | Expanded |
AI | Artificial Intelligence |
BIM | Building Information Model |
CNN | Convolutional Neural Network |
CV | Computer Vision |
GNB | Gaussian Naive Bayes |
GPU | Graphics Processing Unit |
kNN | k-Nearest Neighbors |
ML | Machine Learning |
MLR | Multinomial Logistic Regression |
RF | Random Forest |
SVM | Support Vector Machine |
VR | Virtual Reality |
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Num | Parameter | Value | ||
---|---|---|---|---|
1 | Model architecture | ResNet50 (modified) | MobileNetV3 small | DenseNet121 |
2 | Input image size | 224 × 224 × 1 | ||
3 | Number of classes | 3 | ||
4 | Activation function | ReLU | ||
5 | Loss function | CrossEntropyLoss | ||
6 | Optimizer | Adam | ||
7 | Learning rate (lr) | 0.0001 | ||
8 | Regularization coefficient (weight decay) | 1 × 10−3 | 1 × 10−2 | 1 × 10−3 |
9 | Batch size | 32 | ||
10 | Number of epochs | 15 | 15 | 10 |
11 | Device used | GPU | ||
12 | Num params (total) | 25,636,712 | 2,542,856 | 8,062,504 |
13 | GFLOPS | 4.09 | 0.06 | 2.83 |
14 | File Size, MB | 97.8 | 9.8 | 30.8 |
Model | Precision | Recall | F1 |
---|---|---|---|
ResNet50 | 0.94 | 0.93 | 0.93 |
MobileNetV3 Small | 0.86 | 0.85 | 0.85 |
DenseNet121 | 0.93 | 0.93 | 0.93 |
№ | Method | Photo Fixation Time, Minutes:Seconds | Operating Time, Minutes:Seconds | Total, Minutes:Seconds | Accuracy, % |
---|---|---|---|---|---|
1 | Grain Size Ratio Template and Visual Method | ||||
1.1 | Person 1 | - | 17:36 | 17:36 | 98 |
1.2 | Person 2 | - | 18:48 | 18:48 | 96 |
1.3 | Person 3 | - | 20:17 | 20:17 | 90 |
1.4 | Person 4 | - | 23:41 | 23:41 | 84 |
1.5 | Person 5 | - | 26:14 | 26:14 | 80 |
Average results of the method using the grain size ratio template | 21:19 | 90 | |||
2 | Computer Vision Algorithms | ||||
2.1 | PointNet [5] | 16:40 | 00:20 | 17:00 | 83 |
2.2 | PointCloudTransformer [5] | 16:40 | 00:28 | 17:08 | 88 |
Average performance of the algorithms | 17:04 | 86 | |||
2.3 | ResNet50 | 16:40 | 00:01 | 16:41 | 92 |
2.4 | MobileNetV3 Small | 16:40 | 00:02 | 16:42 | 82 |
2.5 | DenseNet121 | 16:40 | 00:01 | 16:41 | 90 |
Average performance of the proposed algorithms | 16:41 | 88 |
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Beskopylny, A.N.; Shcherban’, E.M.; Stel’makh, S.A.; Razveeva, I.; Mailyan, A.L.; Elshaeva, D.; Chernil’nik, A.; Nikora, N.I.; Onore, G. Crushed Stone Grain Shapes Classification Using Convolutional Neural Networks. Buildings 2025, 15, 1982. https://doi.org/10.3390/buildings15121982
Beskopylny AN, Shcherban’ EM, Stel’makh SA, Razveeva I, Mailyan AL, Elshaeva D, Chernil’nik A, Nikora NI, Onore G. Crushed Stone Grain Shapes Classification Using Convolutional Neural Networks. Buildings. 2025; 15(12):1982. https://doi.org/10.3390/buildings15121982
Chicago/Turabian StyleBeskopylny, Alexey N., Evgenii M. Shcherban’, Sergey A. Stel’makh, Irina Razveeva, Alexander L. Mailyan, Diana Elshaeva, Andrei Chernil’nik, Nadezhda I. Nikora, and Gleb Onore. 2025. "Crushed Stone Grain Shapes Classification Using Convolutional Neural Networks" Buildings 15, no. 12: 1982. https://doi.org/10.3390/buildings15121982
APA StyleBeskopylny, A. N., Shcherban’, E. M., Stel’makh, S. A., Razveeva, I., Mailyan, A. L., Elshaeva, D., Chernil’nik, A., Nikora, N. I., & Onore, G. (2025). Crushed Stone Grain Shapes Classification Using Convolutional Neural Networks. Buildings, 15(12), 1982. https://doi.org/10.3390/buildings15121982