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Characterization of 17-4PH Single Tracks Produced at Different Parametric Conditions towards Increased Productivity of LPBF Systems—The Effect of Laser Power and Spot Size Upscaling

1
Council for Scientific and Industrial Research, National Laser Centre, Pretoria 0001, South Africa
2
Department of Mechanical Engineering, Central University of Technology, Free State 9301, South Africa
3
Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria 0002, South Africa
*
Author to whom correspondence should be addressed.
Metals 2018, 8(7), 475; https://doi.org/10.3390/met8070475
Received: 7 May 2018 / Revised: 2 June 2018 / Accepted: 2 June 2018 / Published: 22 June 2018
(This article belongs to the Special Issue Additive Manufacturing of Ferrous Materials)
Global industrial adoption of laser-based powder bed fusion (LPBF) technology is still limited by the production speed, the size of the build envelope, and therefore the maximum part size that can be produced. The cost of LPBF can be driven down further by improving the build rates without compromising structural integrity. A common approach is that the build rate can be improved by increasing the laser power and beam diameter to instantly melt a large area of powder, thus reducing the scanning time for each layer. The aim of this study was to investigate the aspects of upscaling LPBF processing parameters on the characteristic formation of stable single tracks, which are the primary building blocks for this technology. Two LPBF systems operating independently, using different parameter regimes, were used to produce the single tracks on a solid substrate deposited with a thin powder layer. The results obtained indicate that higher laser power and spot size can be used to produce stable tracks while the linear energy input is increased. It was also shown statistically that the geometrical characteristics of single tracks are mainly affected by the laser power and scanning speed during the scanning of a thin powder layer. View Full-Text
Keywords: laser based powder bed fusion; metal powder; molten pool; process mapping; stainless steel laser based powder bed fusion; metal powder; molten pool; process mapping; stainless steel
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MDPI and ACS Style

Makoana, N.W.; Yadroitsava, I.; Möller, H.; Yadroitsev, I. Characterization of 17-4PH Single Tracks Produced at Different Parametric Conditions towards Increased Productivity of LPBF Systems—The Effect of Laser Power and Spot Size Upscaling. Metals 2018, 8, 475.

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