Electrochemical Hydrogenation-Induced Effects on the Room-Temperature Impact Toughness of Metastable and Stable Austenitic Stainless Steels
Abstract
1. Introduction
2. Experimental Materials and Procedures
3. Results and Discussion
3.1. Microstructure and Hardness of As-Received Materials
3.2. Effect of Hydrogen Charging on CVN Impact Toughness and Fracture Behavior
4. Conclusions
- The microstructures of all as-received materials, i.e., AISI 321, AISI 316Ti, AISI 309, and AISI 310S, were formed of FCC-structured γ-austenitic polygonal grain structures with various amounts of elongated δ-ferrite grains in the direction of the manufacturing deformation. The metastable AISI 321 and AISI 316Ti steels with the lowest values of nickel equivalent (Nieq) exhibited noticeable occurrence (16% and 10%, respectively) of the BCC-structured phases (i.e., strain-induced α′-martensite and non-equilibrium δ-ferrite) and little occurrence (below 1%) of primary TiN nitrides. In contrast, the stable AISI 309 and AISI 310S steels showed a highly stable γ-austenitic structure with a negligible occurrence of the δ-ferrite and strain-induced α′-martensite. The stable AISI 309 steel showed, in addition, a minor occurrence of intergranular (Cr,Fe)23(C,N)6 carbo-nitrides (below 3%).
- The highest hardness (273 HV) and the lowest impact toughness (160 J/cm2) were measured for the AISI 316Ti steel thanks to its high degree of alloying with molybdenum (solid solution hardening effect) and having the highest amount of δ-ferrite (6.32%), respectively. The AISI 310S steel exhibited the second-highest hardness (245 HV) and the highest impact toughness (210 J/cm2), thanks to the solid solution hardening due to this steel having the highest degree of alloying with chromium and nickel. Despite the relatively low degree of alloying of the coarse-grained AISI 321 steel, it showed very similar hardness (195 HV) and impact toughness (202 J/cm2) to the fine-grained, more alloyed AISI 309 steel (196 HV and 193 J/cm2, respectively). This observation is likely related to the occurrence of α′-martensite in the AISI 321 steel.
- Although the effect of hydrogen charging on the CVN impact toughness values of the investigated stainless steels was rather small, all hydrogen-charged materials exhibited a clear, systematic increase in their CVN impact toughness values compared to the non-hydrogenated material condition. The increasing hydrogen-induced toughening effects were characterized by decreasing HEI values. The highest hydrogen-induced toughening effects (i.e., HEI = −7.6% and −5.2%) were observed for the stable austenitic steels AISI 310S and AISI 309, respectively. In contrast, the metastable steels, i.e., AISI 316Ti and AISI 321, exhibited the smallest toughening effects (i.e., HEI = −3.8% and −2.0%, respectively), probably due to the higher amounts of strain-induced α′-martensite in their microstructures, thus lowering their hydrogen embrittlement resistance.
- Within the hydrogenated materials, the occurrence of pronounced localized strain gradients was locally observed as a result of hydrogen-enhanced deformation banding (HEDB) and hydrogen-enhanced deformation twinning (HEDT). The observed toughness improvement due to the HEDB and HEDT effects is typically associated with dividing the grains into smaller deformation zones, increasing the overall dissipation of the deformation energy, which has also been supported by complementary fractographic observations. Finally, it can be concluded that all studied materials showed satisfactory hydrogen embrittlement resistance in room-temperature impact loading conditions. However, further research is necessary to study the impact toughness behavior at lower, subzero temperatures, which is highly important for practical applications.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Material | C | Si | Cr | Ni | Mn | P | S | Ti | Mo | N | Fe |
|---|---|---|---|---|---|---|---|---|---|---|---|
| AISI 321 | 0.06 | 0.67 | 17.73 | 9.4 | 2 | 0.02 | 0.015 | 0.28 | - | ≤0.10 | Balance |
| AISI 316Ti | 0.05 | 0.43 | 17.4 | 10.6 | 1.8 | 0.02 | 0.015 | 0.26 | 2.5 | ≤0.10 | Balance |
| AISI 309 | ≤0.2 | 2 | 20 | 12 | 2 | 0.045 | 0.015 | - | - | ≤0.11 | Balance |
| AISI 310S | ≤0.1 | ≤1.5 | 25 | 20.5 | 2 | 0.045 | 0.015 | - | - | ≤0.11 | Balance |
| Steel Grade | Average Austenitic Grain Size [μm] | Area Fraction of δ-Ferrite [%] | Area Fraction of TiN Nitrides [%] | Area Fraction of (Cr,Fe)23(C,N)6 Carbo-Nitrides [%] |
|---|---|---|---|---|
| AISI 321 | 37.44 ± 13.9 | 2.95 ± 1.8 | 0.47 ± 0.37 | - |
| AISI 316Ti | 15.21 ± 1.7 | 6.32 ± 1.2 | 0.42 ± 0.68 | - |
| AISI 309 | 13.95 ± 0.73 | 2.48 ± 0.65 | - | 1.95 ± 0.8 |
| AISI 310S | 16.76 ± 1.3 | 1.48 ± 0.52 | - | - |
| Steel Grade | Lattice Parameter of FCC-Structured Phase [nm] | Lattice Parameter of BCC-Structured Phases [nm] | Volume Fraction of BCC-Structured Phases [%] |
|---|---|---|---|
| AISI 321 | 0.3593 | 0.2877 | 16 |
| AISI 316Ti | 0.3596 | 0.2883 | 10 |
| AISI 309 | 0.3593 | - | - |
| AISI 310S | 0.3596 | - | - |
| Initial State | Final State | HEICVN (%) |
|---|---|---|
| AISI 321, non-hydrogenated | AISI 321, hydrogen-charged | −2.0 |
| AISI 316Ti, non-hydrogenated | AISI 316Ti, hydrogen-charged | −3.8 |
| AISI 309, non-hydrogenated | AISI 309, hydrogen-charged | −5.2 |
| AISI 310S, non-hydrogenated | AISI 310S, hydrogen-charged | −7.6 |
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Falat, L.; Čiripová, L.; Kromka, F.; Džunda, R.; Petrišinec, I. Electrochemical Hydrogenation-Induced Effects on the Room-Temperature Impact Toughness of Metastable and Stable Austenitic Stainless Steels. Metals 2026, 16, 753. https://doi.org/10.3390/met16070753
Falat L, Čiripová L, Kromka F, Džunda R, Petrišinec I. Electrochemical Hydrogenation-Induced Effects on the Room-Temperature Impact Toughness of Metastable and Stable Austenitic Stainless Steels. Metals. 2026; 16(7):753. https://doi.org/10.3390/met16070753
Chicago/Turabian StyleFalat, Ladislav, Lucia Čiripová, František Kromka, Róbert Džunda, and Ivan Petrišinec. 2026. "Electrochemical Hydrogenation-Induced Effects on the Room-Temperature Impact Toughness of Metastable and Stable Austenitic Stainless Steels" Metals 16, no. 7: 753. https://doi.org/10.3390/met16070753
APA StyleFalat, L., Čiripová, L., Kromka, F., Džunda, R., & Petrišinec, I. (2026). Electrochemical Hydrogenation-Induced Effects on the Room-Temperature Impact Toughness of Metastable and Stable Austenitic Stainless Steels. Metals, 16(7), 753. https://doi.org/10.3390/met16070753

