Hydrometallurgical Processing of Polymetallic Sublimates Containing Arsenic: Features of Leaching and Thermodynamic Analysis
Abstract
1. Introduction
2. Materials and Methods
2.1. Characteristics of the Feedstock
2.2. Sulfuric Acid Leaching
2.3. Arsenic Precipitation
3. Experimental Part
| Parameter | Before Treatment (wt.%) | After Treatment (wt.%) | Change (% rel.) |
|---|---|---|---|
| Cu | 13 | 1 (residue in sediment) | −93 |
| As | 6 | 5 (bound in FeAsO4) | −23 |
| Fe | 1 | 6 | +459 |
| Moisture | 40 | 34 | −14 |
4. Results and Discussion
| Source | Method | Conditions (pH; T, °C) | Precipitating Agent | As Extraction, % | Cu Losses, % | Residual As, g/L |
|---|---|---|---|---|---|---|
| [6] | Fe(III) precipitation | 4.0; 50 | Fe2(SO4)3 | 96 | 12 | 0.05 |
| [10] | Fe(II) precipitation (laboratory) | 3.5; 40 | Fe(OH)2 | 98 | 7 | 0.03 |
| [3] | Combined Fe(II)/Fe(III) | 3.0–5.0; 60 | Fe(OH)2/FeSO4 mixture | 98 | 8 | 0.02 |
| The present work | Fe(II) precipitation (industrial solution) | 3.5–4.0; 25–50 | Fe(OH)2 (fresh) | >98 | <3 | 0.015 |
- Partial oxidation of Fe2+ to Fe3+ in solution;
- Hydrolysis of Fe3+ with the formation of hydroxide phases;
- Sorption–precipitation binding of arsenate ions;
- Possible formation of amorphous or crystalline iron arsenates.
5. Conclusions
- It has been established that sulfuric acid leaching of polymetallic sublimates ensures selective extraction of arsenic (up to 93%) with limited dissolution of copper (~42%) due to the phase composition of the feedstock.
- The optimal process parameters were determined: temperature 80–85 °C, H2SO4 concentration 25 g/dm3, duration 60 min, ensuring the maximum degree of extraction of arsenic and zinc while minimizing the transfer of copper into solution.
- It has been shown that during neutralization of the solution, copper–arsenate precipitates are formed, accompanied by copper losses, which confirms the limitations of traditional approaches to arsenic removal.
- It has been established that the use of Fe(II) leads to the redistribution of arsenic in favor of iron-containing phases and a decrease in the co-precipitation of copper, which ensures an increase in the selectivity of the solution purification process.
- Thermodynamic analysis of the Fe–As–Cu–H2O system showed that in the pH range of 3–5, conditions are formed that are favorable for stabilizing iron arsenates while maintaining copper in a dissolved state.
- It has been shown that the proposed approach ensures a reduction in the residual arsenic content in the solution to ~0.02 g/L while maintaining the possibility of subsequent copper extraction, which confirms its technological potential.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| No | Type of Raw Material | Processing Method | Process Conditions | Form of As Connection | Main Limitations | Source |
|---|---|---|---|---|---|---|
| 1 | Copper–zinc concentrates | Pyrometallurgical roasting | 550–700 °C | As2O3 | High dust emission, energy consumption | [7,9] |
| 2 | Lead and arsenic dusts | Sulfuric acid leaching | pH < 2, 60–90 °C | Soluble arsenates | Co-precipitation of Cu | [10] |
| 3 | Converter dusts | Alkaline leaching | pH > 10 | Na-arsenates | Low selectivity | [3,14] |
| 4 | Polymetallic sublimates | Precipitation of Fe(III) | pH 3–5 | FeAsO4 | Copper losses | [6,14] |
| 5 | Polymetallic sublimates | Fe(II), present work | pH 3.5–4.5 | Arsenates of Fe(II) | Minimal Cu losses | The presented work |
| Sample, Mass % | Pb | Cu | Zn | As | Fe | Bi | Cd | Sb |
|---|---|---|---|---|---|---|---|---|
| bunker No 1—coarse fraction | 34.0 | 2.6 | 9.1 | 12.3 | 1.40 | 0.53 | 0.68 | 0.25 |
| bunker No 2—small fraction | 32.4 | 2.4 | 6.9 | 11.8 | 0.98 | 0.40 | 0.53 | 0.25 |
| dust fractions of the −0.16 mm | 29.89 | 2.45 | 8.45 | 12.11 | 1.28 | 0.40 | 0.53 | 0.25 |
| Factor | Sum of Squares | df | Mean Square | F | p Value | Conclusion |
|---|---|---|---|---|---|---|
| H2SO4 concentration (15–30 g/dm3) | 1.84 | 2 | 0.92 | 9.72 | 0.008 | influences significantly |
| Temperature (40–100 °C) | 1.16 | 2 | 0.58 | 6.13 | 0.041 | has a significant impact |
| Time (20–120 min) | 0.38 | 2 | 0.19 | 1.73 | 0.216 | the impact is not significant |
| Error | 0.47 | 5 | — | — | — | — |
| Total | 3.85 | 11 | — | — | — | — |
| Component | T Interval (°C) | Reaction Order (n) | Constant k (min−1) | Ea, kJ/mol | R2 |
|---|---|---|---|---|---|
| As | 40–80 | 1.0 | 0.021 exp(−Ea/RT) | 45 ± 3 | 0.986 |
| Zn | 40–80 | 0.9 | 0.018 exp(−Ea/RT) | 47 ± 4 | 0.978 |
| Cu | 40–80 | 0.8 | 0.011 exp(−Ea/RT) | 42 ± 5 | 0.954 |
| Experiment Number | Original Content As, g/L | Residual As, g/L | Added Fe, g/L | Extraction Cu, % | Precipitation As, % |
|---|---|---|---|---|---|
| 1 | 1.02 | 0.005 | 0.015 | 97.5 | 99.5 |
| 2 | 1.23 | 0.011 | 0.033 | 97.2 | 99.1 |
| 3 | 2.04 | 0.019 | 0.008 | 98.2 | 99.0 |
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Narembekova, A.; Zhumashev, K.; Berdikulova, P.; Zhinova, Y.; Bogdanova, A. Hydrometallurgical Processing of Polymetallic Sublimates Containing Arsenic: Features of Leaching and Thermodynamic Analysis. Metals 2026, 16, 512. https://doi.org/10.3390/met16050512
Narembekova A, Zhumashev K, Berdikulova P, Zhinova Y, Bogdanova A. Hydrometallurgical Processing of Polymetallic Sublimates Containing Arsenic: Features of Leaching and Thermodynamic Analysis. Metals. 2026; 16(5):512. https://doi.org/10.3390/met16050512
Chicago/Turabian StyleNarembekova, Aitbala, Kalkaman Zhumashev, Pheruza Berdikulova, Yelena Zhinova, and Anna Bogdanova. 2026. "Hydrometallurgical Processing of Polymetallic Sublimates Containing Arsenic: Features of Leaching and Thermodynamic Analysis" Metals 16, no. 5: 512. https://doi.org/10.3390/met16050512
APA StyleNarembekova, A., Zhumashev, K., Berdikulova, P., Zhinova, Y., & Bogdanova, A. (2026). Hydrometallurgical Processing of Polymetallic Sublimates Containing Arsenic: Features of Leaching and Thermodynamic Analysis. Metals, 16(5), 512. https://doi.org/10.3390/met16050512

