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Article

Fatigue Lifetime Analysis of a Bicycle Frame Made by Additive Manufacturing Technology from AlSi10Mg

Institute of Applied Mechanics and Mechatronics, Faculty of Mechanical Engineering, Slovak University of Technology, Námestie Slobody 17, 812 31 Bratislava, Slovakia
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Author to whom correspondence should be addressed.
Metals 2022, 12(8), 1277; https://doi.org/10.3390/met12081277
Submission received: 19 June 2022 / Revised: 22 July 2022 / Accepted: 25 July 2022 / Published: 29 July 2022
(This article belongs to the Special Issue New Trends in Fatigue of Metals)

Abstract

The development of additive manufactured metals is in the transition phase, from research into the technology of 3D printing and the resulting properties of the metals towards their use in industrial practice. The article analyses the possibilities of producing bicycle frames using 3D printing. The stresses in a bicycle frame are analysed for the measured load spectra and FEM simulation. The approach to the fatigue life assessment of the bicycle frame is based on directly measured load multipliers and detailed FEM simulation with the subsequent calculation of fatigue damage in the individual planes of the critical point of the frame respecting the multiaxial stress state. The scatter of the cyclic properties of the AM material is considered by a statistical approach. The operational fatigue lifetimes of a frame made by 3D printing and one of conventional technology are compared.
Keywords: multiaxial fatigue; lifetime estimation; additive manufacturing; AlSi10Mg multiaxial fatigue; lifetime estimation; additive manufacturing; AlSi10Mg

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MDPI and ACS Style

Margetin, M.; Chmelko, V.; Sulko, M.; Ďurka, R.; Koščo, T. Fatigue Lifetime Analysis of a Bicycle Frame Made by Additive Manufacturing Technology from AlSi10Mg. Metals 2022, 12, 1277. https://doi.org/10.3390/met12081277

AMA Style

Margetin M, Chmelko V, Sulko M, Ďurka R, Koščo T. Fatigue Lifetime Analysis of a Bicycle Frame Made by Additive Manufacturing Technology from AlSi10Mg. Metals. 2022; 12(8):1277. https://doi.org/10.3390/met12081277

Chicago/Turabian Style

Margetin, Matúš, Vladimir Chmelko, Miroslav Sulko, Róbert Ďurka, and Tomáš Koščo. 2022. "Fatigue Lifetime Analysis of a Bicycle Frame Made by Additive Manufacturing Technology from AlSi10Mg" Metals 12, no. 8: 1277. https://doi.org/10.3390/met12081277

APA Style

Margetin, M., Chmelko, V., Sulko, M., Ďurka, R., & Koščo, T. (2022). Fatigue Lifetime Analysis of a Bicycle Frame Made by Additive Manufacturing Technology from AlSi10Mg. Metals, 12(8), 1277. https://doi.org/10.3390/met12081277

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