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Article

Effect of Ce Content on Microstructure-Toughness Relationship in the Simulated Coarse-Grained Heat-Affected Zone of High-Strength Low-Alloy Steels

1
School of Intelligent Manufacturing and Mechanical Engineering, Hunan Institute of Technology, Henyang 421002, China
2
The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, China
3
School of Mechanical and Electrical Engineering, Foshan Polytechnic, Foshan 528237, China
*
Authors to whom correspondence should be addressed.
Metals 2021, 11(12), 2003; https://doi.org/10.3390/met11122003
Submission received: 20 October 2021 / Revised: 1 December 2021 / Accepted: 7 December 2021 / Published: 11 December 2021
(This article belongs to the Special Issue Advances in High-Strength Low-Alloy Steels)

Abstract

:
The study aimed to identify a moderate degree of Ce addition to improve the toughness in the simulated coarse-grained heat-affected zone (CGHAZ) of high-strength low-alloy steels, based on the effect of the Ce content on particle characteristics, microstructure and impact toughness. Three steels with 0.012 wt.%, 0.050 wt.% and 0.086 wt.% Ce content were subjected to 100 kJ/cm heat input in their thermal welding cycles. The particles and microstructures in the simulated CGHAZ of each steel were characterized and the impact-absorbance energy levels were measured at −20 °C. The results indicated that Ce2O2S inclusion compounds were gradually modified to CexSy-CeP and CeP with the increasing of the Ce content. A higher fraction of acicular ferrite was formed in the 0.012 wt.%-Ce-treated steel due to the lower mismatch between Ce2O2S and α-Fe. Furthermore, a lower fraction of M-A constituent was obtained in the 0.012 wt.%-Ce-treated steel. As a result, superior toughness and a typical amount of ductile fracture were detected in the simulated CGHAZ of the 0.012 wt.%-Ce-treated steel. Compared with the 0.012 wt.%-Ce-treated steel, a smaller prior austenite grain was observed in the 0.086 wt.%-Ce-treated steel because of the segregation of CeP at the grain boundary. However, the larger size and density of CeP led to poor toughness in the CGHAZ of the 0.086 wt.%-Ce-treated steel.

1. Introduction

High-strength low-alloy (HSLA) steel is extensively applied in pressure vessels, oil and gas pipelines, offshore structures, bridges and building beams, due to its outstanding combination of high strength, high toughness, and good weldability, which is achieved through optimization of the alloy design in conjunction with thermo-mechanical processing [1,2,3]. In recent years, HSLA steel has generally utilized high-heat input welding for reducing costs and increasing welding efficiency. However, it induces the coarsening of austenite grains and microstructure transformation, degrading the toughness of the coarse-grained heat-affected zone (CGHAZ) in HSLA steels [4]. Thus, improvement of the toughness in the CGHAZ of HSLA steels that have endured high-heat input welding has been the subject of considerable research.
Extensive studies focused on the improvement of the toughness in the CGHAZ of steels have been carried out. Grain refinement is one approach that is used to solve this problem [5,6,7]. Previous studies showed that the second phase particles can effectively pin the grain boundary, thereby refining the prior austenite grain [6]. The pinning force mainly depends on the characteristics of the second phase particles. The presence of an abundance of fine and dispersed particles is more helpful in terms of inhibiting the growth of austenite grain during the thermal cycles of welding [7]. Furthermore, acicular ferrite (AF) is also the microstructure that is desired in order to improve the toughness in the CGHAZ of steels [8,9]. The chaotic AF plates nucleate on intragranular inclusion compounds and form a fine-grained interlocking microstructure in the simulated CGHAZ of steel. They can effectively divide prior austenite grains into several regions and retard crack propagation, leading to the absorption of more energy during Charpy V-notch impact tests [10]. The martensite-austenite (M-A) constituent also has a profound influence on the impact toughness in CGHAZ [11,12]. Cracks usually nucleate at the interface between the M-A constituent and the matrix and then extend into the substrate. In general, the impact toughness of the CGHAZ in HSLA steels decreases with the increasing of the fraction of M-A content, especially for hard, blocky M-A constituent [8].
To improve the toughness of CGHAZ, oxide metallurgy technology has been proposed, which aims to utilize fine and dispersed inclusion compunds in order to inhibit the growth of austenite grain and to induce the nucleation of AF. Numerous studies have reported the effect of Ti and Mg on the toughness of CGHAZ [4,6,13,14,15]. It was pointed out that the inclusion of Ti2O3 or Ti2O3 with an outer layer of MnS represents the most effective means of nucleating AF due to the formation of an Mn-depleted zone. This contributes to the promotion of AF’s formation and the improvement of the toughness in the CGHAZ of steel [14]. Furthermore, the fine Ti(C, N) precipitate can inhibit the growth of austenite grain on the basis of the grain boundary pinning effect [16]. However, Ti oxides are easy to gather and develop. Therefore, the addition of Mg into steel was proposed as a means of further refining and dispersing Ti oxides, and simultaneously enabling the formation of Mg-Ti complex oxides that still maintain the capacity for AF nucleation [15]. However, the yield of Mg that possesses a high vapor pressure and a low boiling point (1090 °C) is extremely low in molten steel.
In recent years, the application of rare earth (RE) in HSLA steel has attracted considerable attention. The main reason for this is that the addition of a certain amount of RE can play a significant role in the cleaning, inclusion compound modification and micro-alloying of molten steel. Compared with Mg treatment, RE possesses a high boiling point (more than 3000 °C) and great solubility in liquid steel, which creates good conditions for its application in steelmaking. Furthermore, RE exhibits a strong affinity with O and S. It can react with them to form spherical RE oxides and RE sulfides with high melting points (over 1600 °C) [17]. These RE inclusion compounds have a low misfit value with ferrite, which promotes the nucleation of AF [18]. Meanwhile, the excess addition of RE can lead to the formation of REPs or REAs [19], which contributes to the decreasing of the segregation of P or As at the grain boundary. However, this also causes a problem in terms of the accumulation and growth of inclusion compounds [20]. Therefore, the addition of Ce should be controlled by being kept at a certain content level. It is well known that the characteristics of RE inclusion compounds vary at different RE content levels [21,22]. However, the role of the RE content on the inclusion characteristic, microstructure and toughness in the CGHAZ of HSLA steel is not well understood, and in-depth study is needed.
Thus, the present work was conducted to explore the particle and microstructural characteristics in a simulated CGHAZ of HSLA steels with different Ce contents. The characteristics of particles—and their subsequent effects on the microstructural evolution and impact toughness in the simulated CGHAZ of high-Ce steels under high-heat input thermal cycles—were also studied and compared with those of their low-Ce steel counterparts.

2. Materials and Methods

The raw materials used in this work were commercial HSLA steel (0.06 mass% C, 0.25 mass% Si, 1.564 mass% Mn, 0.015 mass% P, 0.002 mass% S, 0.039 mass% Als, 0.0017 mass% T.O, 0.004 mass% T.N, where Als denotes acid-soluble Aluminum in steel), and cerium rods (>99.9 mass% purity).
Experiments were conducted in a high frequency induction furnace with an Al2O3 crucible. Firstly, argon gas was blown through the furnace (99.999% purity) to maintain an inert working atmosphere of the chamber. The raw steel samples were directly placed in the Al2O3 crucible and melted at 1873 K. Next, the cerium rods of different quality levels were added to different batches of molten steel. To avoid the oxidation of the cerium rods, they were wrapped with an iron sheet before being added to the batches. An oxygen-nitrogen analyzer (LECO-TC500), a carbon-sulfur analyzer (CS-8800) and ICP-AES (DGS-III) were used to analyze the chemical compositions of the experimental steels. Three steels with 0.012, 0.050 and 0.086 wt.% Ce content were obtained, and were denoted as C1, C2 and C3 steel, respectively. The chemical compositions of the investigated steels are listed in Table 1.
The ingots were reheated to 1250 ± 20 °C and forged into a cuboid with a cross-section of 15 mm × 15 mm. Subsequently, the samples were machined into a cuboid with the dimensions of 5 mm × 10 mm × 55 mm, and were then prepared for the thermal welding simulation, which carried out using a Gleeble 3800. The simulated thermal cycle is schematically shown in Figure 1. The peak temperature for thermal cycle simulation was 1350 °C, with a heating rate of 300 °C s−1, and a holding time of 3 s. The cooling time from 800 to 500 °C (t8/5) was 52.8 s, which was approximately equivalent to the heat input of 100 kJ·cm−1 [15].
After welding simulation, the Charpy V-notch impact toughness of the specimens with dimensions of 5 mm × 10 mm × 55 mm was then tested at −20 °C. The microstructure and particle characteristics were observed using an optical microscope (Olympus BM51) and a Nova 400 Nano field scanning electron microscope (FE-SEM). The metallographic specimens were polished and etched in 4 vol.-% nital solution. The particles in the simulated CGHAZ were analyzed by SEM and transmission electron microscopy (TEM) with energy-dispersive spectroscopy (EDS). The TEM samples were thinned mechanically to 0.06 mm, and then a twin-jet electropolisher was used for further thinning (5% perchloric acid, 25% glycerol and 70% ethanol at 10 °C at 45 V). The samples were examined on a TEM-2011F operated at 200 keV. For electron backscattered diffraction (EBSD) analysis, the samples were electropolished with 5% perchloric acid and 95% alcohol at 25 °C at 28 V. The orientation relationship and crystallographic grain size of the microstructures were determined using EBSD with a Philips XL30W/TMP SEM at 1000 x magnification; the step size was 0.3 μm.

3. Results

3.1. Particle Analysis

The characteristics of the particles in the investigated steels were analyzed via SEM and TEM combined with EDS. Figure 2a presents the SEM micrographs and corresponding EDS mapping images of the inclusion compounds in the C1 steel. They indicate a completely overlapped distribution of Ce, O and S atoms, implying that the inclusion compounds in the C1 steel were Ce2O2S. However, the inclusion compounds of the C2 and C3 steels were CexSy-CeP and CeP, respectively (Figure 2b,c). This reveals that the initially formed Ce2O2S inclusion compounds were gradually transformed into CexSy-CeP and CeP with the increasing of the Ce content. Moreover, the number and size of the inclusion compounds in the investigated steels were automatically counted, using Image Pro-Plus software, by 50 random visual fields of the SEM at 1000 x magnification. The size distributions of the inclusion compounds in the investigated steels are shown in Figure 3. It can be seen that the inclusion compounds of less than 2 μm in size constituted approximately 78% of the C1 steel, but only about 50% and 48%, respectively, of the C2 and C3 steel. Furthermore, the average sizes of the inclusion compounds in the C1, C2 and C3 steels were 1.5 μm, 2.0 μm, and 2.5 μm, respectively, and the corresponding densities of the inclusion compounds were 91 mm−2, 124 mm−2 and 265 mm−2, respectively (Table 2).
Figure 4 presents the TEM micrographs and corresponding EDS results regarding the precipitates in the investigated steels. There were many nanoscale precipitates dispersed in the matrix. The EDS results show that the precipitates were (Ti, Nb)(C, N) in all steels. It should be noted that the light elements C and N were hardly detected by the EDS due to their low relative atomic mass. Figure 5 shows that the precipitates of less than 40nm in size constituted approximately 59% of the C1 steel, but only about 23% and 13%, respectively, of the C2 and C3 steel. Table 2 shows that the average sizes of the precipitates in the C1, C2 and C3 steels were 36 nm, 51 nm, and 80 nm, respectively, and the corresponding densities of the precipitates were 1.1 × 106 mm−2, 3.7 × 105 mm−2 and 3.3 × 105 mm−2, respectively. This indicates that more precipitates of finer size were found in the C1 steel.

3.2. Microstructural Characteristic in the Simulated CGHAZ

Figure 6 presents the optical and SEM micrographs representing the microstructural characteristics of the simulated CGHAZ of the investigated steels. The final microstructures, after the thermal cycles, consisted predominantly of BF (red arrows) and a small proportion of AF (white arrows) in all steels. The BF nucleated on the grain boundaries and grew, in the form of sheaves, into the grain interior. The AF plates grew in different directions and were embedded in the BF sheaves. Furthermore, the average sizes of the prior austenite grains in all steels were counted by15 random visual fields of the OM at 200 magnifications using Image Pro-Plus software. It was found that the average sizes of the prior austenite grains were 51.2 μm, 40.4 μm and 35.2 μm in the C1, C2 and C3 steels, respectively. The fraction and mean length of the AF in all steels were automatically counted by 20 random visual fields of the OM at 500 x magnification using Image Pro-Plus software. It was found that the fraction of AF in the C1 steel took up approximately 4.3%; however, in the C2 steel, this value was about 1.2%, and in the C3 steel it was only about 0.2%. The mean lengths of the AF were 6.1 μm, 4.2 μm and 3.9 μm in the C1, C2 and C3 steels, respectively (Table 3). Figure 6g,i illustrate the distributions of M-A constituents in the CGHAZ of steels with different Ce contents. The quantitative results of the M-A constituents were also measured, for all steels, using twenty SEM images with 5000 x magnification. The area fractions of M-A constituents in the CGHAZ of the C1, C2 and C3 steels were 5.3%, 6.8% and 8.1%, respectively (Table 3).

3.3. EBSD Analysis in the Simulated CGHAZ

The misorientation and crystallographic grain size in the simulated CGHAZ of the investigated steels were studied by EBSD analysis. Figure 7c shows the EBSD orientation image maps in the simulated CGHAZ of the C1, C2 and C3 steels, respectively. The different BF sheaves are represented by different colors and characterized by high angle grain boundaries between the sheaves. The BF plates in the same sheaf are represented by similar colors, indicating that those BF plates in the sheaf are characterized by low angle grain boundaries. This observation is attributed to the misorientation between variants of ferrite grain formed in the same austenite grain in low carbon steels according to the Kurdjumov–Sachs (K–S) or Nishiyama–Wasserman (N–W) orientation relationships [23]. AF grains that have K–S orientation relationships with prior austenite grain maintain high misorientation with neighboring AF and BF plates [7].
Figure 7d presents the distribution of the grain boundary misorientation angles between adjacent grains in the simulated CGHAZ of the investigated steels. It suggests that the low-angle grain boundaries with misorientation below 15° accounted for the majority of the misorientation, and a few high-angle grain boundaries from 50° to 62° also existed in the matrix. These high-angle grain boundaries were the boundaries between acicular ferrite and bainite or the boundaries between bainite packets. The frequency of high-angle grain boundaries in the simulated CGHAZ of the C1 steel was higher than that of the C2 and C3 steels, implying that a higher fraction of AF formed in the C1 steel. Figure 7e shows the statistical distribution of the crystallographic grain size. In the present work, the large crystallographic misorientation threshold was estimated to be 15°. This means that the boundaries with misorientations larger than 15° could be regarded as the boundaries of two crystallographic grains [20]. The mean equivalent diameters of crystallographic grain sizes in the simulated CGHAZ of the C1, C2 and C3 steels were 3.5 μm, 3.6 μm and 4.5 μm, respectively (Table 4).

3.4. Impact Toughness and Fractured Surface Characteristics in the Simulated CGHAZ

The impact toughness levels of the simulated CGHAZ in three samples at −20 °C are presented in Table 4. It can be seen that the impact toughness of three steels decreased with the increasing of the Ce content. The mean absorbed energy amounts in the simulated CGHAZ of the C1, C2 and C3 steels were 105 J, 80 J and 24 J, respectively. Figure 8 shows the fractographic features of the impact tested specimens. There were significant differences in fracture between the three specimens. In the C1 steel, the fracture surface consisted of abundant dimples, suggesting a typical ductile fracture mechanism (Figure 8a). Figure 8b shows the fracture surface of the C2 steel. It can be observed that two regions included dimples and river patterns that coexisted on the impact-fractured surfaces, exhibiting a typical combination of ductile and quasi-cleavage fracture mechanisms. However, the fracture surface of the C3 steel was completely composed of river patterns (Figure 8c), which was regarded as a typical quasi-cleavage fracture mechanism. These results indicated that the fracture surface of the sample was consistent with the corresponding toughness value.

4. Discussion

4.1. The Effect of Ce Content on Grain Refinement

It is recognized that particles play an important role in grain refinement due to the grain boundary pinning effect. The pinning force depends on the characterization of particles. The fine and dispersed particles have stronger pinning forces that inhibit the growth of austenite grains [6,13,24]. In this study, the precipitates in all steels were (Ti, Nb)(C, N). They gradually increased in size but decreased in density when the Ce content increased from 0.012 wt.% to 0.086 wt.% (Table 2). According to Zener’s equation [25], the size of the austenite grain in the C1 steel should be smaller due to the finer and more dispersed precipitates, as other references reported [15,26]. However, finer austenite grain was obtained in the C3 steel. The reason behind this could be attributed to the inclusion compound characteristics of the C3 steel.
In the C3 steel, the inclusion compound was CeP rather than the more common Ce sulfide or oxysulfide found in the C1 and C2 steels because of the addition of excess Ce. Furthermore, the size and density of the inclusion compounds in the C3 steel were larger than those of the C1 and C2 steels. It is well known that residual elements such as P are unavoidable and difficult to remove in current steelmaking processes. They are generally segregated at the grain boundary, resulting in intergranular embrittlement [27]. In the C3 steel, the formation of CeP could decrease the grain boundary segregation of P and relieve the embrittlement behavior. Figure 9 shows the SEM micrograph and corresponding EDS analysis of the inclusion compounds on the grain boundary in C3 steel. It indicated that some finer CeP were formed at the grain boundary in the C3 steel. It was also conducive to the grain refinement. These results may represent the cause of the austenite grain in the C3 steel being smaller than that in the C1 and C2 steels.

4.2. Effect of Ce Content on Impact Toughness and the Formation of Acicular Ferrite

Extensive works have indicated that inclusion compounds play an important role in the nucleation of AF. There are two mechanisms through which inclusion compounds induce AF nucleation—the formation of the element-depleted zone around the inclusion compounds, and the reduced interfacial energy between the ferrite and the inclusion compounds [13,28,29]. The Mn-depleted zone can be formed by the precipitation of MnS or/and the diffusion of Mn atoms into the vacancy of Ti oxide due to the lowering of the Mn content in the vicinity of the inclusion compounds [28,29]. Mn acts as an austenite stabilizer, and the formation of an Mn-depleted zone increases the phase transformation temperature and driving energy for AF nucleation, thereby promoting the formation of AF grains. Meanwhile, if the lattice relationship between ferrite and inclusion compounds is coherent, the inclusion compounds could also be effective in the nucleation of AF due to the low interfacial energy reducing the resistance of nucleation [30].
In this study, the inclusion compounds in the C1, C2 and C3 steels were Ce2O2S, CexSy-CeP and CeP, respectively. The Mn-depleted zone could not be formed due to the absence of MnS and Ti oxide in the inclusion compounds of the investigated steels. Taking into account the interfacial energy between the ferrite and the inclusion compounds, the disregistries between the Ce and α-Fe inclusion compounds were calculated using Bramfitt’s Equation (1) [31], as follows:
δ ( h k l ) n ( h k l ) s = i = 1 3 | d [ u v w ] s i cos θ d [ u v w ] n i | 3 d [ u v w ] n i × 100
where s stands for the substrate (nucleating agent) and n is the nucleated solid; (hkl)s is a low-index plane of the substrate (nucleating agent), and [uvw]s is a low-index direction in (hkl)s; (hkl)n is a low-index plane in the nucleated solid, and [uvw]n is a low-index direction in (hkl)n; d[uvw]n is the interatomic spacing along [uvw]n; d[uvw]s is the interatomic spacing along [uvw]s; θ is the angle between the [uvw]s and [uvw]n.
The lattice parameters and disregistries of Ce and α-Fe inclusion compounds at 912 °C (transformation temperature of γ→α) are shown in Table 5. During heterogeneous nucleation, nucleation with δ < 12% is effective, and that with δ > 12% is ineffective [31]. The disregistries between Ce and α-Fe inclusion compounds were small (<12%), at 912 °C (Table 5), indicating that they all contributed to the promotion of AF’s formation. However, the Ce2O2S could be more advantageous, in terms of inducing AF nucleation, than CeP and CexSy based on their lower mismatch (δ) with α-Fe. This is in consonance with the experimental results showing that a higher fraction of AF was formed in the C1 steel (Table 3). Previous studies have indicated that AF plates usually nucleate on intragranular inclusion compounds and grow in different directions. This maintains high misorientation (50–60°) with neighboring AF and BF plates, effectively dividing the coarsened austenite grain into several small regions, and thereby refining the grain and improving the toughness of the CGHAZ in steel. In this study, the formation of a higher fraction of AF in the C1 steel contributed to the microstructure having finer crystallographic grain size (Table 4). Meanwhile, it also made crack propagation more difficult during the −20 °C Charpy V-notch impact test, resulting in a superior toughness and a typical ductile fracture obtained in the C1 steel (Table 4).
Furthermore, the M-A constituent, as an initiation site for a crack, is a negative factor for the improvement of the toughness of CGHAZ [11,12,32]. The hard and brittle M-A constituents, transformed by the untransformed austenite with enriched carbon, were scattered in the bainite packets or between the boundary of bainite packets in the simulated CGHAZ. The microcrack thus formed easily at the boundaries between the M-A constituent and the ferrite matrix. Yang et al. [33] indicated that with the increasing of the rare earth content in steel, the temperature of Ar1 can gradually decrease and the temperature of Ms can increase. That makes the continuous cold transformation curve (CCT) move to the lower right, resulting in more untransformed austenite being formed and, subsequently, more M-A constituent being generated with the decreasing of the temperature. This is consistent with the experiment results showing that the fraction of the M-A constituent in the C3 steel was larger than that in the C1 and C2 steels due to the higher Ce content (Table 3).
To summarize, the superior impact toughness in the CGHAZ of the C1 steel was attributed to the fine-grained microstructure with a higher fraction of acicular ferrite and a lower fraction of the M-A constituent. Although finer austenite grain was obtained in the C3 steel because of the formation of CeP at the grain boundary, poor impact toughness was observed due to the larger size and density of the CeP. If CeP can be well controlled and kept at a certain size and density, it will also contribute to the improvement of the toughness in the CGHAZ of steel.

5. Conclusions

  • With the increasing of the Ce content from 0.012 wt.% to 0.086 wt.%, the Ce2O2S inclusion compounds in the C1 steel were gradually modified to CexSy-CeP in the C2 steel and CeP in the C3 steel. The number and density of inclusion compounds also increased with the increasing of the Ce content.
  • Compared with C2 and C3 steels, the Ce2O2S inclusion compounds in C1 steel were more conducive to inducing the formation of AF due to their lower mismatch with α-Fe, which contributed to the improvement of the toughness in the CGHAZ.
  • Smaller prior austenite grain was observed in the C3 steel because of the formation of CeP at the grain boundary. However, the impact toughness in the CGHAZ of the C3 steel decreased due to the larger size and density of the CeP.
  • The superior toughness in the simulated CGHAZ of the C1 steel was attributed to the formation of a fine-grained microstructure with a higher density of acicular ferrite grains and a lower fraction of M-A constituents.

Author Contributions

Conceptualization, X.W. and G.L.; methodology, X.W. and Y.C.; validation, X.W., K.W. and G.L.; formal analysis, Y.C.; investigation, Y.C.; resources, X.L., X.W. and F.Z.; data curation, Y.C.; writing—original draft preparation, Y.C.; writing—review and editing, Y.W., X.W., G.L. and Y.C.; supervision, X.W., G.L. and Y.C.; project administration, X.W. and G.L. All authors have read and agreed to the published version of the manuscript.

Funding

The authors gratefully acknowledge the support received from the National Natural Science Foundation of China (Grant No.: U20A20277), the Guangdong Basic and Applied Basic Research Foundation (Grant No.: 2019A1515011828, 2018A030313287), the University Innovation Team of the Department of Education of Guangdong Province (Grant No.: 2019GKCXTD005) and the Key projects of Hunan Provincial Department of Education (Grant No.: 19A126).

Data Availability Statement

The data presented in this study are available on request from the corresponding author.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Schematic illustration of simulated thermal cycle of the CGHAZ.
Figure 1. Schematic illustration of simulated thermal cycle of the CGHAZ.
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Figure 2. SEM micrographs and EDS mapping images of inclusion compounds in (a) C1, (b) C2 and (c) C3 steel.
Figure 2. SEM micrographs and EDS mapping images of inclusion compounds in (a) C1, (b) C2 and (c) C3 steel.
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Figure 3. The size distributions of inclusion compounds in C1, C2 and C3 steels.
Figure 3. The size distributions of inclusion compounds in C1, C2 and C3 steels.
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Figure 4. TEM micrographs of the precipitates and corresponding EDS analysis images of the precipitates in C1 (a,b), C2 (c,d) and C3 (e,f) steel.
Figure 4. TEM micrographs of the precipitates and corresponding EDS analysis images of the precipitates in C1 (a,b), C2 (c,d) and C3 (e,f) steel.
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Figure 5. The size distribution of the precipitates in the investigated steels.
Figure 5. The size distribution of the precipitates in the investigated steels.
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Figure 6. Optical and SEM micrographs in the simulated CGHAZ of C1 (a,d,g), C2 (b,e,h) and C3 (c,f,i) steels.
Figure 6. Optical and SEM micrographs in the simulated CGHAZ of C1 (a,d,g), C2 (b,e,h) and C3 (c,f,i) steels.
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Figure 7. Orientation maps of bcc phases in the simulated CGHAZ of (a) C1, (b) C2 and (c) C3 steels, respectively. Statistical distribution of (d) grain angles between adjacent grains and (e) crystallographic grain size of simulated CGHAZ in the investigated steels.
Figure 7. Orientation maps of bcc phases in the simulated CGHAZ of (a) C1, (b) C2 and (c) C3 steels, respectively. Statistical distribution of (d) grain angles between adjacent grains and (e) crystallographic grain size of simulated CGHAZ in the investigated steels.
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Figure 8. SEM fractographs showing fracture surface of C1 (a), C2 (b) and C3 (c) steels.
Figure 8. SEM fractographs showing fracture surface of C1 (a), C2 (b) and C3 (c) steels.
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Figure 9. (a,b) SEM micrograph and corresponding EDS analysis of the inclusion compounds on the grain boundary in C3 steel.
Figure 9. (a,b) SEM micrograph and corresponding EDS analysis of the inclusion compounds on the grain boundary in C3 steel.
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Table 1. Chemical compositions of the investigated steels (wt.%).
Table 1. Chemical compositions of the investigated steels (wt.%).
SamplesCMnAlSiTiNbCrCePSON
C10.051.620.0380.260.0230.0650.250.0120.0120.00190.00150.0028
C20.051.580.0410.280.0190.0640.260.0500.0110.00130.00190.0031
C30.051.630.0530.280.0210.0630.250.0860.0110.00100.00200.0035
Table 2. The sizes and densities of inclusion compounds and precipitates in the investigated steels.
Table 2. The sizes and densities of inclusion compounds and precipitates in the investigated steels.
SamplesInclusion Compound Size, μmInclusion Compound Density, /mm2Precipitate Size, nmPrecipitate Density, /mm2
C11.5 ± 0.59136 ± 81.1 × 106
C22.0 ± 0.412451 ± 53.7 × 105
C32.5 ± 0.326580 ± 73.3 × 105
Table 3. Prior austenite grain size, length and fraction of acicular ferrite, and fraction of M-A constituent in the investigated steels.
Table 3. Prior austenite grain size, length and fraction of acicular ferrite, and fraction of M-A constituent in the investigated steels.
SamplesMean Length of Prior Austenite Grain, μmMean Length of AF, μmFraction of AF, %Fraction of M-A, %
C151.2 ± 106.1 ± 1.34.35.3
C240.4 ± 94.2 ± 0.81.26.8
C335.2 ± 113.9 ± 0.60.28.1
Table 4. Grain size and impact toughness of the investigated steels.
Table 4. Grain size and impact toughness of the investigated steels.
Samples−20 °C Absorbed Energy, JCrystallographic Grain Size, μm
C1105 ± 103.5
C280 ± 153.6
C324 ± 64.5
Table 5. Disregistry between Ce and α-Fe inclusion compounds.
Table 5. Disregistry between Ce and α-Fe inclusion compounds.
InclusionLattice TypeLattice Constant d/nmd/dα-Feδ/%
Ce2O2SCubic0.40041.3950.2
Ce2S3Cubic0.87493.0481.7
CeSCubic0.57662.0130.5
Ce3S4Cubic0.86303.0070.4
CePCubic0.59202.0633.2
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Cao, Y.; Wan, X.; Zhou, F.; Wang, Y.; Liu, X.; Wu, K.; Li, G. Effect of Ce Content on Microstructure-Toughness Relationship in the Simulated Coarse-Grained Heat-Affected Zone of High-Strength Low-Alloy Steels. Metals 2021, 11, 2003. https://doi.org/10.3390/met11122003

AMA Style

Cao Y, Wan X, Zhou F, Wang Y, Liu X, Wu K, Li G. Effect of Ce Content on Microstructure-Toughness Relationship in the Simulated Coarse-Grained Heat-Affected Zone of High-Strength Low-Alloy Steels. Metals. 2021; 11(12):2003. https://doi.org/10.3390/met11122003

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Cao, Yuxin, Xiangliang Wan, Feng Zhou, Yong Wang, Xinbin Liu, Kaiming Wu, and Guangqiang Li. 2021. "Effect of Ce Content on Microstructure-Toughness Relationship in the Simulated Coarse-Grained Heat-Affected Zone of High-Strength Low-Alloy Steels" Metals 11, no. 12: 2003. https://doi.org/10.3390/met11122003

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