Production-Related Surface and Subsurface Properties and Fatigue Life of Hybrid Roller Bearing Components
Abstract
:1. Introduction
- Can the surface and subsurface properties be adjusted to a similar extent as for conventional components by varying the cutting parameters?
- Do the components have the same operating behavior with regard to friction or deflection due to an alternating shear force?
- Do the same damage mechanisms occur regarding rolling contact fatigue and possible structural failure?
- Even if the joining zone is not directly loaded in the later application, is it still the weakest point in the component?
2. Materials and Methods
2.1. Materials
2.2. Machining
2.2.1. Turning
2.2.2. Deep Rolling
2.3. Residual Stress Measurement
2.4. Fatigue Life Testing
3. Results and Discussion
3.1. Surface Measurement
3.2. Microstructure and Hardness
3.3. Residual Stresses
3.4. Fatigue Life
3.5. Damage Analysis
4. Conclusions and Outlook
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Process Parameters | Unit | Analogy Experiments | Final Component |
---|---|---|---|
cutting speed, vc | (m/min) | 50–200 | 180 |
feed, f | (mm) | 0.05–0.2 | 0.05 |
depth of cut, ap | (mm) | 0.1 | 0.1 |
cutting-edge geometry, Sα/Sγ | (µm) | 30/30 and 75/75 | 30/30 and 75/75 |
cutting direction, | (-) | SAE1020→SAE5140 | SAE1020→SAE5140 |
Process Parameters | Unit | Analogy Experiments | Final Component |
---|---|---|---|
deep rolling speed, vw | (m/min) | 180 | 180 |
overlap, u | (%) | 50–99 | 85 |
deep rolling pressure, pr | (bar) | 400 | 400 |
ball diameter, db | (mm) | 6.35 | 6.35 |
deep rolling direction | (-) | SAE1020→SAE5140 | SAE1020→SAE5140 |
Weibull Parameter | Unit | 0: Monolithic Reference | 1: Sharp Edge | 2: Round Edge | 3: Deep Rolling |
---|---|---|---|---|---|
characteristic life, | (106 revs.) | 12.09 | 10.38 | 3.62 | 13.34 |
shape parameter, | (-) | 1.39 | 1 | 0.35 | 4.99 |
relative fatigue life, | (-) | 100% | 86% | 30% | 110% |
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Breidenstein, B.; Denkena, B.; Krödel, A.; Prasanthan, V.; Poll, G.; Pape, F.; Coors, T. Production-Related Surface and Subsurface Properties and Fatigue Life of Hybrid Roller Bearing Components. Metals 2020, 10, 1339. https://doi.org/10.3390/met10101339
Breidenstein B, Denkena B, Krödel A, Prasanthan V, Poll G, Pape F, Coors T. Production-Related Surface and Subsurface Properties and Fatigue Life of Hybrid Roller Bearing Components. Metals. 2020; 10(10):1339. https://doi.org/10.3390/met10101339
Chicago/Turabian StyleBreidenstein, Bernd, Berend Denkena, Alexander Krödel, Vannila Prasanthan, Gerhard Poll, Florian Pape, and Timm Coors. 2020. "Production-Related Surface and Subsurface Properties and Fatigue Life of Hybrid Roller Bearing Components" Metals 10, no. 10: 1339. https://doi.org/10.3390/met10101339