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CAD-Based 3D-FE Modelling of AISI-D3 Turning with Ceramic Tooling

1
Department of Product and Systems Design Engineering, University of Western Macedonia, 50100 Kila Kozani, Greece
2
Department of Design and Manufacturing Engineering, University of Zaragoza, 50018 Zaragoza, Spain
3
Department of Mechanical Engineering, National Technical University of Athens, 15780 Athens, Greece
4
Advanced Manufacturing Research Centre with Boeing (AMRC), University of Sheffield, Advanced Manufacturing Park Wallis Way, Catcliffe Rotherham S60 5TZ, UK
*
Author to whom correspondence should be addressed.
Machines 2021, 9(1), 4; https://doi.org/10.3390/machines9010004
Received: 9 December 2020 / Revised: 26 December 2020 / Accepted: 29 December 2020 / Published: 1 January 2021
(This article belongs to the Section Advanced Manufacturing)
In this study, the development of a 3D Finite Element (FE) model for the turning of AISI-D3 with ceramic tooling is presented, with respect to four levels of cutting speed, feed, and depth of cut. The Taguchi method was employed in order to create the orthogonal array according to the variables involved in the study, reducing this way the number of the required simulation runs. Moreover, the possibility of developing a prediction model based on well-established statistical tools such as the Response Surface Methodology (RSM) and the Analysis of Variance (ANOVA) was examined, in order to further investigate the relationship between the cutting speed, feed, and depth of cut, as well as their influence on the produced force components. The findings of this study point out an increased correlation between the experimental results and the simulated ones, with a relative error below 10% for most tests. Similarly, the values derived from the developed statistical model indicate a strong agreement with the equivalent numerical values due to the verified adequacy of the statistical model. View Full-Text
Keywords: AISI-D3 turning; machining forces; 3D-FEM; DEFORM™-3D; RSM; Taguchi AISI-D3 turning; machining forces; 3D-FEM; DEFORM™-3D; RSM; Taguchi
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MDPI and ACS Style

Kyratsis, P.; Tzotzis, A.; Markopoulos, A.; Tapoglou, N. CAD-Based 3D-FE Modelling of AISI-D3 Turning with Ceramic Tooling. Machines 2021, 9, 4. https://doi.org/10.3390/machines9010004

AMA Style

Kyratsis P, Tzotzis A, Markopoulos A, Tapoglou N. CAD-Based 3D-FE Modelling of AISI-D3 Turning with Ceramic Tooling. Machines. 2021; 9(1):4. https://doi.org/10.3390/machines9010004

Chicago/Turabian Style

Kyratsis, Panagiotis, Anastasios Tzotzis, Angelos Markopoulos, and Nikolaos Tapoglou. 2021. "CAD-Based 3D-FE Modelling of AISI-D3 Turning with Ceramic Tooling" Machines 9, no. 1: 4. https://doi.org/10.3390/machines9010004

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