Dynamic Analysis of Gear Rattling of a Certain Type of Dual-Clutch Transmission

In order to accurately explore the transmission rattling phenomenon and the influence of different factors on the dynamic characteristics of the gear rattling of the dual-clutch transmission under the condition of preselected gears, this paper establishes the gear rattling dynamics model of the transmission with the 1st gear without preselection and the preselected 4th gear, respectively; The model takes into account factors such as time-varying mesh stiffness, mesh damping, nonlinear oil film force, nonlinear backlash, and the drag torque generated by the clutch in the unengaged state. In addition, the feasibility of the dynamic model was verified by the bench test. On this basis, we took the gear meshing power and system power loss as quantitative indexes to analyze the influence of the preselected gear state and different parameters on the rattle vibration of the transmission. The results show that the pre-selected gear will not have a significant effect on the gears that have been rattled in the non-pre-selected state, and the torque fluctuation of the non-power flow shaft is aggravated by the influence of the transmission power flow branch and transmission ratio at different levels, which makes the overall rattling strength increase. In order to improve the transmission efficiency of the gear, the torque fluctuation of the input end of the system should be reduced as much as possible, and a larger lubricant viscosity can be appropriately selected, the inertia of the empty gear can be properly reduced, and the tooth clearance can be relaxed for selection.