1. Introduction
A main objective for a process is to continuously improve its quality, which can be statistically expressed as variation reduction. Chance and assignable causes exist and lead to variation in a process. The variation caused by change is unavoidable and always exists in a process, even if the operation is carried out using standardized raw material and methods. It is not practical to eliminate the chance cause technically and economically, while variation caused by assignable causes indicates that there exist some unwanted factors to be detected.
Statistical Process Monitoring (SPM) provides a large set of tools to help practitioners in monitoring manufacturing or service processes to quickly detect assignable causes. Among these, control charts are widely used online and can be implemented with a charting statistic related to the process mean or/and dispersion. The aim of a control chart is to detect abnormal changes in the process as soon as possible. Many univariate mean (
) charts, such as the Shewhart 
 chart, Cumulative Sum (CUSUM) 
 chart, and Exponentially Weighted Moving Average (EWMA) 
 chart were investigated by researchers; see Brook and Evans [
1], Nelson [
2], Lucas and Saccucci [
3], and Hawkins and Olwell [
4]. More recent works on control charts can refer to Li et al. [
5], Mukherjee and Rakitzis [
6], Zwetsloot et al. [
7], and Perry [
8], to name a few. The Shewhart charts are known to be effective when the shift size in the process is large. For the detection of small to moderate shifts, both CUSUM and EWMA charts using the current and former samples information perform much better than Shewhart type charts, see Montgomery [
9].
Since the primary works of Crowder [
10], Lucas and Saccucci [
3], and Domangue and Patch [
11], EWMA type charts have received much attention. For example, for non-normal and autocorrelated processes, the properties of EWMA 
 charts were first investigated by Borror et al. [
12] and Lu and Jr. [
13], respectively. The performance of the EWMA 
 chart was investigated by Jones et al. [
14] when the process parameters are estimated. Recently, Celano et al. [
15], Calzada and Scariano [
16], and Haq et al. [
17] studied the run length performance of the EWMA 
t charts. To summarise, only a two-sided EWMA chart was used in the above researches. In practice, the direction of the out-of-control shift is usually known in advance, which implies that it is possible to tune the upward and downward parts of EWMA charts separately [
18]. Then two separate one-sided EWMA charts were studied by some researchers. For instance, Tran et al. [
19] and Tran and Knoth [
20] studied the properties of two one-sided EWMA charts to monitor the ratio of two variables. Zhang et al. [
21] and Muhammad et al. [
22] investigated the performance of two one-sided EWMA charts for monitoring the coefficient of variation (CV).
In this paper, the work in Zhang et al. [
21] is highlighted for the new resetting model of the Modified One-sided EWMA (MOEWMA) charting statistic. In the EWMA charting statistic, information of former and current samples are both used and the charting statistic is reset to the target if it is smaller than the target. While their work studied the EWMA chart for monitoring the CV, as far as we know, there is no research on the proposed scheme for monitoring the mean of a normally distributed process. In fact, a normally distributed quality characteristic usually exists in some industrial processes. To fill this gap, we investigate the properties of the MOEWMA 
 charts. In addition, it is known that control charts with the variable sampling interval (VSI) features are more efficient than the corresponding fixed sampling interval (FSI) charts in the detection of shifts. In the past decades, much research has been conducted on VSI control charts. For instance, Nguyen et al. [
23] suggested a VSI CUSUM chart to monitor the ratio of two normal variables and showed that the proposed chart had some advantages over the corresponding FSI CUSUM chart. Using extensive Monte-Carlo simulations, Haq [
24] studied the performance of the weighted adaptive multivariate CUSUM chart with VSI feature. It was shown that the proposed charts perform uniformly better than the corresponding FSI charts in terms of the ATS (Average Time to Signal) and AATS (Average Adjusted Time to Signal) performances. Coelho et al. [
25] proposed a VSI nonparametric Shewhart type control chart, which was shown to be better than the existing FSI chart. For more research works, we direct readers to the works [
26,
27,
28,
29,
30,
31] and the references cited therein. To further increase the sensitivity of the MOEWMA 
 charts and gain motivation from the above works on the VSI charts, the VSI MOEWMA 
 charts are proposed, and it is expected that the VSI MOEWMA charts perform better than the corresponding FSI one-sided charts.
The remainder of this paper is organized as follows: 
Section 2 reviews several types of one-sided EWMA 
 charts and presents the MOEWMA 
 chart. The zero-state (ZS) and steady-state (SS) Average Run Length (
) performances of the proposed MOEWMA 
 charts are presented in 
Section 3 and are compared with other competing charts. 
Section 4 presents the detailed construction of the MOEWMA 
 charts with the VSI feature and, moreover, both the ZS and SS performances of the proposed VSI MOEWMA 
 charts are investigated. A real data example is used to illustrate the implementation of the MOEWMA 
 charts in 
Section 5. Finally, some conclusions and recommendations are made in the last section.
  2. One-Sided EWMA Type Charts
Assume that ,  is a sample of size  from an independent normal distribution, i.e., , where  and  are the in-control mean and standard deviation, respectively, and  is the magnitude of the mean shift. When , the process is considered to be in-control. Otherwise, the process is out-of-control. At each sample point , the sample mean  is computed for the process monitoring, where . Without loss of generality, we assume  and  in this paper.
  2.1. Traditional One-Sided EWMA Charts
The traditional two-sided EWMA  chart construct the monitoring statistic  with a fixed smoothing constant  and the initial value . The upper () and lower () control limits of the EWMA  chart are generally selected based on the constraint of the desired in-control . If , the process is considered to be in-control. Otherwise, if , the process is deemed to be out-of-control. Instead of using a single two-sided EWMA  chart, when the direction of the shift is known, three types of one-sided EWMA  charts were suggested by some researchers. These charts are summarized as follows:
- (1)
- A simple use of the one-sided EWMA  -  chart is to set only an upper control limit ( - ) or a lower control limit ( - ) with the traditional charting statistic  -  and the initial value  - . This chart is denoted as SEWMA  -  chart. That is to say, the upper-sided SEWMA  -  chart declares an alarm when  -  and the lower-sided SEWMA  -  chart declares an alarm when  - . More details of the SEWMA  -  chart can be seen in Robinson and Ho [ 32- ]. 
- (2)
- A second use of the one-sided EWMA  -  chart is to reset the traditional EWMA statistic to the target whenever it is smaller than the target (for the upper-sided chart) or whenever it is larger than the target (for the lower-sided chart). This chart is denoted as REWMA  -  chart. The charting statistics  -  and  -  of the upper- and lower-sided REWMA  -  charts are given as follows,
             - 
            and
             - 
            with the initial value  - . An out-of-control signal is triggered as soon as  -  (for the upper-sided REWMA  -  chart) or  -  (for the lower-sided REWMA  -  chart), respectively. More details of REWMA type charts can be seen in Hamilton and Crowder [ 33- ] and Gan [ 34- ]. 
- (3)
- A third use of the one-sided EWMA  -  chart is first truncate the sample mean  -  below the target to the target value (for the upper-sided chart) or above the target to the target value (for the lower-sided chart), and then apply the EWMA recursion to these truncated values. This chart is denoted as IEWMA  -  chart. The charting statistic  -  of the IEWMA chart is given as follows:
             - 
            where  -  =  -  is the standardized value of  -  (for the upper-sided chart), and  -  =  -  is the standardized value of  -  = min( - , - ) (for the lower-sided chart). The initial value  -  is set as 0. An out-of-control signal is given when  -  in the upper-sided chart or  -  in the lower-sided chart. More details of this chart can be seen in Shu and Jiang [ 35- ] and Shu et al. [ 36- ]. 
  2.2. The Proposed MOEWMA  Charts
In this section, the MOEWMA 
 charts with a new resetting model are investigated. As it will be shown in 
Section 3, the proposed charts outperform the traditional one-sided EWMA 
 charts presented in 
Section 2.1.
It can be seen from Equation (
1) that, when 
 is smaller than 
, then 
 and 
. All the samples information collected before time 
 are lost. As the main advantage of EWMA type charts is to use both current and former samples information, the charting statistic of the upper-sided MOEWMA 
 chart is constructed as,
        
        where 
 and the initial value 
. It can be noted that the charting statistic 
 in Equation (
4) uses all samples information collected before. The chart triggers an out-of-control signal if 
 is larger than the 
. Similarly, a lower-sided MOEWMA 
 is suggested with the following charting statistic,
        
        where the initial value 
. An out-of-control signal is triggered if 
 is smaller than the 
.
  3. Numerical Results and Comparisons
In this section, some 
 measures, including the 
 and the Standard Deviation of Run Length (
) are used to investigate the performance of the one-sided EWMA charts in 
Section 2. The 
 is defined as the expected number of samples on the chart until a signal occurs. A control chart is desirable when the in-control 
 is large and at the same time, the out-of-control 
 is as small as possible. In addition, the 
 determines the variability of the 
 distribution. The smaller the 
 value, the better the 
 performance of a control chart, see Haq [
37]. In addition, the subscripts 0 and 1 are used with 
 and 
 to denote the in-control and out-of-control properties, respectively. To obtain these 
 properties of the proposed chart, the Monte-Carlo method is adopted in this paper. Under each simulation run, 
 iterations of 
 values are used to calculate the values of 
 and 
.
  3.1. Comparisons with Some Competing Charts
In this section, to provide some direct insight into the performance of the proposed charts, the (
, 
) of the MOEWMA 
 charts are compared with the ones of the SEWMA, REWMA, and IEWMA 
 charts. The properties of the SEWMA, REWMA, and IEWMA 
 charts can be obtained using the Markov chain approach. For the EWMA type charts, values of 
 were recommended by Montgomery [
9]. Moreover, a relatively small smoothing parameter 
 is usually suggested for monitoring small shifts while larger values of 
 are suggested for larger shifts. In this paper, 
 are selected for illustration and the corresponding control limits of EWMA type charts can be obtained with the constraint on the desired 
. For simplicity, the 
 is set to be 200. For the proposed one-sided MOEWMA 
 chart, a bisection algorithm similar to Dickinson et al. [
38] is used to find the control limit. The algorithm stops when the in-control 
 falls within the interval 
.
Table 1 presents the (
, 
) values of these EWMA control charts for different shifts 
 varying from 0.1 to 3 when 
. It can be noted from this table that, for the upper-sided MOEWMA 
 chart, a small value of 
 is relatively effective for small shifts 
 and vice verse. For instance, when 
 and 
, the (
, 
) = (54.06, 45.94) of the upper-sided MOEWMA 
 chart when 
 is smaller than the (
, 
) = (75.26, 71.98) of the chart when 
. Compared with the competing EWMA (SEWMA, REWMA, and IEWMA) charts, some conclusions are made as follows:
 - Irrespective of the values of  and n, the  and  values of the upper-sided MOEWMA  chart are generally smaller than the ones of the upper-sided REWMA  chart, especially for small shifts. This fact clearly demonstrates the advantage of the proposed chart. For instance, when , , and , the  of the upper-sided MOEWMA  chart are smaller than the  of the upper-sided REWMA  chart. 
- The proposed chart always has a little smaller  value than the one of the upper-sided SEWMA  chart. For example, for the same values of n,  and  presented above, the  of the upper-sided SEWMA  chart are close to the ones of the upper-sided MOEWMA  chart. 
- Compared with the upper-sided IEWMA  chart, the proposed chart performs better for small shifts and worse for moderate to large shifts. For instance, when  and , the upper-sided MOEWMA  chart with () = (60.12, 54.07) is better than the upper-sided IEWMA  chart with () = (68.17, 63.64) for the detection of . However, for the detection of , the upper-sided MOEWMA chart with () = (3.81, 1.29) is worse than the upper-sided IEWMA chart with () = (3.38, 1.43). 
- For a large shift, for instance when  or larger than 3, all the charts perform similarly, as the  is close to 1 and the  value converges to 0 with  increasing. 
As the symmetry of the normal distribution, similar conclusions are drawn for the lower-sided MOEWMA  chart. For simplicity, these results are not presented here.
  3.2. Optimal Performance of the Proposed MOEWMA  Charts
The results in 
Section 3.1 show the advantage of the proposed chart over the SEWMA, REWMA, and IEWMA 
 charts. All of the simulations above are for a fixed value of 
, which is not optimal for the specified shift size 
. To provide a fare comparison, the optimal performances of different charts for the intended shift size are compared in this section. The optimal design of the upper-sided MOEWMA 
 chart involves determining the chart parameters 
 to minimize the 
 at a specified mean shift 
, at the same time, satisfying the constraint on the desired 
. The procedure can be concluded as a constrained nonlinear minimization problem:
        subject to
        
By using this model, extensive computation works are then performed to numerically find the nearly optimal parameters 
 of the upper-sided MOEWMA 
 chart. 
Table 2 presents the optimal chart parameters 
 of the proposed chart for 
 and the (
) values of the chart at shift 
 varying from 0.1 to 3. As a comparison, the nearly optimal parameters and performances of the REWMA, SEWMA, and IEWMA 
 charts are also presented. All charts are designed to maintain 
. For example, if the specified shift size 
, the 
s of the upper-sided MOEWMA 
 chart are first determined for 
 to obtain 
. The 
 values are then computed for all the combinations of 
. The parameters 
 leading to the smallest 
 are considered to be the nearly optimal parameters of the control chart.
It can be concluded from 
Table 2 that:
- If the specified shift is small (), the optimal upper-sided MOEWMA  chart performs better than the optimal REWMA, SEWMA, and IEWMA  charts. For instance, if , the optimal parameters  of the upper-sided MOEWMA  chart is (0.05, 0.17) and the corresponding  is the smallest one among these charts. 
- The upper-sided MOEWMA  chart provides a good sensitivity against shifts smaller than the specified  and the upper-sided IEWMA  chart performs better than other charts for shifts larger than the specified . For instance, if , while the actual shift size in the process is not the specified one and is  (smaller than ), the upper-sided MOEWMA  chart with  is better than other charts. If the actual shift size is  (larger than ), the upper-sided IEWMA  chart with  performs better than other charts. 
- If the specified shift is moderate (), the upper-sided IEWMA  chart has better sensitivity than the REWMA, SEWMA, and MOEWMA  charts for all the shift sizes. For example, when , the optimal () = (1.74, 0.87) of the upper-sided IEWMA  chart is smaller than the ones of these charts, and if the actual shift sizes is smaller or larger than 1.5, the upper-sided IEWMA  chart still performs better than these charts. 
- If the actual shift size is large (), the upper-sided MOEWMA  chart has the best performance among all the charts. For instance, when , the optimal  is the same for all the charts. If the actual shift size is smaller than , it can be seen that the upper-sided MOEWMA  chart has the smallest () value among these EWMA type charts. 
The above results also indicate that both the upper-sided IEWMA and MOEWMA 
 charts have a practical property of good performance over a wide range of shifts rather than a scheme to optimize the control charts at a specified shift 
. This property was considered to be important, as in applications, the value of shift size is seldom known, and therefore a robust monitoring procedure that efficiently signals a range of shifts is useful [
39].
  3.3. The Steady-State Performance of the Proposed Chart
The results presented in the previous section are for the case in which the shift occurs from the beginning of the process or the charting statistic is at its initial starting value when the shift occurs. The computed 
 in this way is referred as the zero-state 
. The steady-state 
 is based on the assumption that the process remains in-control for a long time and a shift occurs later in the process. The steady-state 
 of control chart is considered to be more realistic than the zero-state 
, see Zwetsloot et al. [
7]. For the steady-state case, 
 Monte-Carlo simulations are used to estimate the steady-state 
 values of control charts and the shift is assumed to happen in the process after 50 in-control samples, see Dickinson et al. [
38], Xu and Jeske [
40], and Haq [
24].
The out-of-control steady-state 
 and 
 of the proposed chart together with the ones of the REWMA, SEWMA, and IEWMA 
 charts are presented in 
Table 3 for different combinations of 
n, 
, and 
. The in-control 
 is set to be 200. It can be noted from 
Table 3 that the steady-state performance of the upper-sided MOEWMA 
 chart is almost the same as the upper-sided SEWMA 
 chart. Moreover, for a small shift (
), both the upper-sided MOEWMA 
 chart and the upper-sided SEWMA 
 chart generally perform better than the upper-sided IEWMA and REWMA 
 charts. For instance, when 
, 
, and 
, the steady-state (
) = (58.66, 54.58) and (
) = (58.63, 54.38) of the upper-sided SEWMA and MOEWMA 
 charts are smaller than the steady-state (
) = (67.22, 63.92) and (
) = (65.35, 62.84) of the upper-sided IEWMA and REWMA 
 charts. Moreover, for the shifts larger than 0.5, we can note that the upper-sided IEWMA 
 chart generally performs best among these charts. The upper-sided REWMA 
 chart is preferred only when 
.
  5. A Real Data Application
To show the application of the REWMA, SEWMA, IEWMA, and the proposed MOEWMA 
 charts, in what follows, a real dataset of semiconductor manufacturing in Montgomery [
9] is used to illustrate the charts’ implementation. The photolithography process is important in semiconductor manufacturing. It transfers a geometric pattern from a mask to the surface of a silicon wafer using light-sensitive photoresist materials. This process is complex as it involves many engineering steps, for instance, chemical cleaning of the wafers, formation of barrier layer using silicon dioxide, and hard-baking process to increase photoresist adherence to the wafer surface. During the hard-baking process, the flow width of the photoresist is an important quality characteristic that needs to be monitored, as a minor variation (10 nm) in the thickness of photoresist will change the interference color and discolor the photoresist film.
Suppose that flow width can be controlled at a mean  microns and the standard deviation  microns of a normally distributed process and the quality practitioner anticipates an upward shift size  = 0.3 in the process when the process is out-of-control. Then the upper-sided MOEWMA  chart is implemented for the process monitoring at each sampling point. For the FSI (VSI) chart, the desired  () is maintained as 200, and () = (0.1, 1.6) are selected.
In 
Table 6, 20 samples, each with size 
, are generated from an out-of-control normal distribution of the flow width with the mean 
 and the standard deviation 
. All sample mean values 
 and the corresponding values of the different EWMA charting statistics are listed in the table. As a comparison, the upper-sided SEWMA, REWMA, and IEWMA 
 charts together with the MOEWMA 
 chart are plotted in 
Figure 1. It can be noted from 
Figure 1 that all control charts give an out-of-control signal at the 8th sample point, except for the upper-sided REWMA 
 chart, where the chart gives an out-of-control signal at the 9th sample point (see the bolded values in 
Table 6). This example shows that these FSI EWMA charts take about 8 or 9 time units to detect the assignable cause while, on average, we can note from 
Table 1 that the MOEWMA chart detect the shift 
 = 0.3 more quick than the SEWMA, REWMA, and IEWMA 
 charts.
Moreover, for the VSI-MOEWMA chart, the charting statistics  and  fall in the central region [0, ], which leads to a large sampling interval  to find the subsequent samples. For the charting statistic at other sampling time point, the corresponding sampling interval is . This leads to a  time unit of the VSI-MOEWMA  chart to detect the assignable cause. Thus, it is better to adopt the VSI-MOEWMA  chart to monitor the process.
  6. Conclusions and Recommendations
In this paper, we study the performance of one-sided MOEWMA  chart without- and with VSI features. Both the zero-state and steady-state performances of the FSI and VSI MOEWMA  chart are investigated by using extensive Monte-Carlo simulations. Through a comprehensive comparison with the SEWMA, REWMA, and IEWMA  charts, it is found that the MOEWMA  chart is shown to perform better than the REWMA  chart, especially for small shifts and it performs better than the IEWMA  chart for small shifts and worse for moderate to large shifts. Moreover, the MOEWMA  chart is always a little better than the SEWMA  chart. In addition, by investigating the optimal performance of the MOEWMA  chart, it can be concluded that the optimal MOEWMA  chart has a good performance over a wide range of shifts rather than a scheme to optimize the control charts at a specified shift. Finally, by adding the VSI feature to the MOEWMA  chart, it is shown that the VSI MOEWMA  chart is uniformly better than its counterpart with FSI, especially for small shifts.
As the current research works are based on the assumption of known process parameters, the manner in which the control chart performs with estimated process parameters remains an issue. Future works could be extended to this aspect. Moreover, this research is focused on the monitoring of the process mean. The methodology can also be extended to monitor the process variance, the ratio of two distributions, and so on.