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Article

Zero-Valent Manganese Promoted Fe2+/H2O2 Oxidation for Acid Orange 7 Degradation: Performance, Mechanism and Water Matrix Effects

College of Life & Environmental Sciences, Huangshan University, Huangshan 245041, China
*
Author to whom correspondence should be addressed.
Catalysts 2026, 16(7), 608; https://doi.org/10.3390/catal16070608
Submission received: 8 June 2026 / Revised: 30 June 2026 / Accepted: 30 June 2026 / Published: 2 July 2026
(This article belongs to the Section Environmental Catalysis)

Abstract

Fenton oxidation is effective for degrading refractory organic contaminants, but slow Fe3+-to-Fe2+ regeneration under acidic conditions limits continuous H2O2 activation. Here, Acid Orange 7 (AO7) was used as a model pollutant to evaluate a coupled Mn0/Fe/H2O2 system designed to promote iron redox cycling and enhance H2O2 activation. AO7 degradation was examined under different operating conditions, and reactive species and mechanisms were identified using electron spin resonance spectroscopy, chemical probes, and quenching experiments. Under optimized conditions (pH 3.0, 10 μM AO7, 2 mM H2O2, 9 μM Fe2+, and 0.05 g/L Mn0), 88% of AO7 was degraded within 30 min. Hydroxyl radicals (•OH) and FeO2+ were identified as the main reactive species, accounting for 88.6% and 11.4% of AO7 degradation, respectively. Mn0 promoted AO7 degradation by directly activating H2O2 to form •OH and by reducing Fe3+ to Fe2+, thereby sustaining Fe2+/Fe3+ cycling and facilitating •OH and FeO2+ generation. Sulfate and carbonate had negligible effects, whereas fulvic acid, nitrate, and chloride inhibited degradation. AO7 degradation decreased to 40% in lake water and 60% in river water. These results demonstrate that Mn0 addition can enhance Fenton-like oxidation by accelerating iron redox cycling, suggesting its potential in treating dye-contaminated wastewater under controlled operational conditions.

Graphical Abstract

1. Introduction

Dyes are extensively used in a wide range of industrial sectors, including textile, leather, paper, printing, and food processing industries. Due to incomplete fixation during manufacturing and application processes, substantial amounts of dyes are discharged into industrial effluents, resulting in wastewater with high organic load, intense color, complex composition, and elevated suspended solids [1]. In addition to causing serious aesthetic deterioration of water bodies, many dyes and their degradation intermediates exhibit persistence, toxicity, and potential ecological risks [2]. Therefore, the efficient treatment of dye-containing wastewater has become an important issue in water pollution control.
Hydrogen peroxide (H2O2)-based advanced oxidation processes (AOPs) have attracted extensive attention because of their simplicity, strong oxidation capacity, and effectiveness in degrading refractory organic pollutants [3,4,5]. Among them, the Fenton process is one of the most widely studied systems, in which Fe2+ activates H2O2 to generate hydroxyl radicals (•OH) for rapid oxidation of organic compounds (Equation (1)) [6]. However, the practical efficiency of the Fenton process is often limited by the slow regeneration of Fe2+ from Fe3+, which suppresses the Fe3+/Fe2+ redox cycle and lowers H2O2 utilization efficiency. Therefore, accelerating Fe2+ regeneration is crucial for improving the performance of Fenton oxidation systems.
Fe2+ + H2O2 → •OH + Fe3+ + OH
Various approaches have been developed to enhance the Fe3+/Fe2+ cycle in the Fenton process. For example, several reducing agents, such as thiosulfate [7], gallic acid [8], hydroxylamine [9] and ascorbic acid [10], have been introduced to promote the reduction of Fe3+ to Fe2+, and their effectiveness in enhancing contaminant degradation has been demonstrated. However, the addition of soluble organic or inorganic reductants may introduce secondary contaminants, consume reactive oxygen species, or compete with target pollutants for •OH, thereby lowering the overall oxidation efficiency [11]. Zero-valent iron (Fe0) has also been employed to strengthen Fenton systems because it can continuously provide Fe2+ through corrosion under acidic conditions [12]. Nevertheless, the corrosion and electron-transfer processes of Fe0 are strongly affected by the formation and thickening of surface oxide layers, which increase electron-transfer resistance and hinder the reduction of Fe3+ by Fe0. In addition, external energy-assisted methods, such as ultraviolet irradiation [13] and electric assistance [14], have been reported to effectively promote Fe3+ reduction and enhance H2O2 activation. However, these methods generally require additional energy input and may show limited resistance to water matrix interference, which constrains their practical application in complex wastewater treatment. Accordingly, it is highly necessary to explore novel, feasible modification strategies to optimize and upgrade traditional Fenton technology.
Compared with the direct addition of soluble reductants, zero-valent metals are attractive because they can continuously donate electrons and facilitate Fe3+ reduction without introducing large amounts of dissolved organic additives. Among them, zero-valent copper (Cu0) has been reported to effectively accelerate the Fe3+/Fe2+ cycle, thereby improving H2O2 activation and pollutant degradation efficiency [15]. However, Cu+ generated during the corrosion of Cu0 can be readily oxidized by dissolved oxygen to Cu2+, leading to inefficient electron utilization and potentially limiting the long-term performance of the system [16]. In this context, zero-valent manganese (Mn0) may represent a promising alternative. Owing to the lower redox potential of the Mn2+/Mn0 couple relative to that of Cu2+/Cu0, Mn0 is expected to exhibit a stronger reducing ability and thus greater potential to promote Fe3+ reduction in Fenton systems [17]. Moreover, manganese species are generally considered less toxic than copper species, which may make Mn0 more favorable for practical water treatment applications [18]. Although Mn-based materials have been investigated in some oxidation systems, the performance and mechanism of the Mn0/Fe2+/H2O2 process for pollutant degradation have not yet been systematically clarified. In particular, the role of Mn0 in promoting H2O2 activation, the dominant reactive oxygen species involved, and the applicability of this process in complex water matrices remain insufficiently understood.
In this study, dye degradation by the Mn0/Fe2+/H2O2 system was systematically investigated. Among dyes, Acid Orange 7 (AO7), a typical azo dye with high chromaticity and recalcitrance, was chosen as a target pollutant. The objectives of this work were: (i) to evaluate the enhancement effect of Mn0 on AO7 degradation in the Fe2+/H2O2 system; (ii) to elucidate the dominant reactive oxygen species and the associated H2O2 activation mechanism; and (iii) to assess the applicability of the Mn0/Fe2+/H2O2 system in real water matrices and its resistance to interference from common coexisting substances. This work is expected to provide mechanistic insight into Mn0-assisted Fenton oxidation and to support the development of efficient and practical advanced oxidation technologies for dye-containing wastewater treatment.

2. Results and Discussion

2.1. AO7 Degradation in Different Reaction Systems

Figure 1a shows the AO7 degradation performance of five reaction systems, including H2O2, Mn0, Fe2+/H2O2, Mn0/H2O2, and Mn0/Fe2+/H2O2 systems. Negligible AO7 degradation was observed in the H2O2 system and Mn0 systems within 30 min, indicating that neither H2O2 nor Mn0 alone was effective for AO7 degradation under the tested conditions. In the Fe2+/H2O2 system, approximately 25% of AO7 was rapidly degraded in the initial 1 min, after which the pollutant concentration remained nearly unchanged. This trend is consistent with previous studies, in which Fe2+ rapidly activated H2O2 at the initial stage, whereas the slow reduction of Fe3+ to Fe2+ limited the sustained generation of reactive oxidizing species [9]. By contrast, the Mn0/H2O2 system achieved about 30% AO7 degradation within 30 min, suggesting that Mn0 was able to activate H2O2 to some extent. More importantly, the Mn0/Fe2+/H2O2 system exhibited the best performance, achieving 88% AO7 degradation within 30 min. This efficiency was substantially higher than those of the Fe2+/H2O2 and Mn0/H2O2 systems, suggesting a synergistic effect between Mn0 and Fe2+ in promoting H2O2 activation. Furthermore, a systematic comparison of AO7 degradation performance among various Fenton-like processes is summarized in Table S1. Compared to mineral-catalyzed or energy-assisted Fenton processes, the Mn0/Fe2+/H2O2 system exhibits highly competitive degradation efficiency rapidly (within 30 min) at remarkably lower chemical dosages and without external energy input. Its primary advantage lies in the rapid and sustained regeneration of Fe2+ driven by Mn0.
To quantitatively compare the reaction kinetics, a pseudo-first-order kinetic model was applied (Figure 1b). However, this model was not suitable for the Fe2+/H2O2 system. In that system, the reaction exhibited a rapid initial burst but virtually stalled within the first minute due to the swift depletion of Fe2+ and the slow regeneration from Fe3+, leading to a premature plateau. Consequently, kinetic fitting for the Fe2+/H2O2 system was omitted to avoid statistically invalid comparisons. For the applicable systems, the rate constants (k1) were calculated over the 30 min fitting range. The Mn0/Fe2+/H2O2 system exhibited a k1 of 0.194 ± 0.071 min−1 (R2 = 0.97), which was notably higher than that of the Mn0/H2O2 system (k1 = 0.059 ± 0.023 min−1, R2 = 0.92). These kinetic results quantitatively support that the introduction of Mn0 helps sustain the catalytic oxidation and mitigates the rapid stagnation typically observed in the Fenton process.

2.2. Identification of Reactive Oxygen Species in the Mn0/Fe2+/H2O2 System

The identification of reactive oxygen species (ROS) is critical for elucidating the oxidation mechanism of advanced oxidation processes. In Fe2+-activated H2O2 systems, •OH has traditionally been considered the predominant oxidizing species [14,15]. However, increasing evidence suggests that ferryl Fe(IV), such as FeO2+, may also be formed during Fenton-like reactions and contribute to pollutant oxidation [19,20]. Accordingly, both •OH and FeO2+ were considered potential reactive species for the degradation of target pollutants in the Mn0/Fe2+/H2O2 system.
To clarify the ROS involved in AO7 degradation, ESR analysis and scavenging experiments were performed. As shown in Figure 2a, a characteristic four-line ESR signal with an intensity ratio of 1:2:2:1 was observed in the presence of DMPO, which is attributable to the DMPO-•OH adduct. This result confirms the generation of •OH in the Mn0/Fe2+/H2O2 system.
To further evaluate the contributions of different oxidizing species, nitrobenzene and ethanol were employed as chemical scavengers. Nitrobenzene is known to react rapidly with •OH but negligibly with FeO2+ [21]. As shown in Figure 2b, the addition of 1 mM nitrobenzene markedly suppressed AO7 degradation, and the degradation efficiency decreased to approximately 10%, indicating that •OH was the dominant oxidizing species in the system. In contrast, ethanol was capable of simultaneously scavenging both •OH and FeO2+ [22]. When 2 M ethanol was introduced, AO7 degradation was almost completely inhibited (Figure 2b). The stronger inhibition observed with ethanol than with nitrobenzene suggests that FeO2+ also participated in AO7 oxidation, although its contribution was secondary to that of •OH.
In addition, PMSO was adopted as a specific probe for FeO2+. It has been documented that FeO2+ can selectively oxidize PMSO to produce PMSO2, whereas •OH tends to yield other byproducts such as hydroxylated derivatives and biphenyl substances [23]. As shown in Figure S1, nearly 5 μM PMSO2 was detected after 1 mM PMSO was added to the Mn0/Fe2+/H2O2 system, providing additional evidence for the formation of FeO2+. The generation of FeO2+ may be described by Equation (2) [24]:
Fe2+ + H2O2 → FeO2+ + H2O
Although classical Fenton chemistry predominantly generates •OH at bulk pH < 3.0 (consistent with the 88.6% contribution of •OH in this study), the detection of FeO2+ (11.4% contribution) indicates the co-existence of the two-electron transfer pathway. This could be attributed to the corrosive consumption of protons by Mn0 at the solid-liquid interface, which increases the pH near the Mn0 surface, creating a microenvironment that favors the heterolytic cleavage of H2O2 to generate FeO2+.
Collectively, all of the above results indicate that •OH and FeO2+ were involved in AO7 degradation in the Mn0/Fe2+/H2O2 system, with •OH serving as the predominant reactive species. Based on the inhibition extents observed in the scavenging experiments, the relative contributions of •OH and FeO2+ to AO7 degradation were estimated to be 88.6% and 11.4%, respectively.

2.3. Enhancement Mechanism of Mn0/Fe2+/H2O2 System

The superior AO7 degradation observed in the Mn0/Fe2+/H2O2 system suggests a synergistic interaction between Mn0 and Fe2+ during H2O2 activation. As shown in Figure S2, negligible AO7 degradation occurred in the H2O2, Mn0, and Mn2+/H2O2 systems, indicating that dissolved Mn2+ contributed little to H2O2 activation under the tested conditions. During the reaction, Mn0 was gradually oxidized and released predominantly as Mn2+. Therefore, the reactivity observed in the Mn0/H2O2 system can be reasonably ascribed to direct H2O2 activation at the Mn0 surface. Specifically, the solid-liquid interfacial electron transfer from Mn0 to H2O2 is likely to promote the cleavage of the O-O bond, generating •OH as proposed in Equation (3). Previous studies have likewise shown that the coupling of Fe2+ and Mn0 can enhance H2O2 activation [17,25], thereby greatly improving the degradation efficiency of AO7.
2H2O2 + Mn0 → Mn2+ + 2•OH + 2OH
To further elucidate the enhancement mechanism, the variations in Fe2+ and Mn0 concentrations were monitored. As shown in Figure 3, Fe2+ in the Fe2+/H2O2 system decreased from 9 μM to 0 μM, whereas 0.5–1 μM Fe2+ remained in the Mn0/Fe2+/H2O2 system throughout the reaction. The persistence of Fe2+ suggests that Mn0 facilitated the regeneration of Fe2+ from Fe3+. To experimentally verify this, we monitored the generation of Fe2+ in a control Mn0/Fe3+ system ([Mn0]0 = 0.05 g/L, [Fe3+]0 = 10 μM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C). The results revealed that 9.50 ± 0.21 μM of Fe2+ was rapidly produced within 5 min of reaction, providing direct evidence that Mn0 efficiently reduces Fe3+ to maintain the iron redox cycle (as shown in Equation (4)).
2Fe3+ + Mn0 → Mn2+ + 2Fe2+
In addition, Mn2+ release increased slightly from 246 to 259 μM after Fe2+ was introduced into the Mn0/H2O2 system (Figure 3), which is consistent with Mn0 oxidation coupled with Fe3+ reduction. Given the initial Mn0 dosage of 0.05 g/L (approximately 0.91 mM), the released Mn2+ accounts for a sacrificial consumption of 28.5% of the initial Mn0, with the remaining 71.5% remaining in the solid phase. Meanwhile, the homogeneous iron species remained dissolved and 100% conserved in the liquid phase under the acidic conditions. These results indicate that Mn0 promoted Fe3+/Fe2+ redox cycling in the coupled system.
It should be noted that while this sacrificial dissolution of Mn0 effectively drives the iron cycle, it leads to a final Mn2+ accumulation of 259 μM (14.2 mg/L). This value exceeds the Mn discharge limit of 2.0 mg/L specified in the Integrated Wastewater Discharge Standard (GB 8978-1996) [26]. Therefore, to prevent secondary metal contamination in practical applications, a subsequent alkaline precipitation step (e.g., adjusting effluent pH to ≥9.0) is necessary as a post-treatment to efficiently recover the dissolved Mn as solid precipitates.
The accelerated iron redox cycle also enhanced H2O2 utilization. As shown in Figure S3, H2O2 decomposition in the Mn0/Fe2+/H2O2 system was significantly higher than that in either the Mn0/H2O2 or Fe2+/H2O2 system. At the end of the reaction, the H2O2 consumed in the ternary system reached 0.36 mM (corresponding to an utilization efficiency of 2.4% for AO7 degradation), whereas the Fe2+/H2O2 system only consumed 0.03 mM (with a nominal efficiency of 8.3%). This result suggests that Mn0 not only participated in H2O2 activation directly, but also sustained the availability of Fe2+ through Fe3+ reduction, thereby promoting continuous H2O2 decomposition and ROS generation.
Overall, the enhanced performance of the Mn0/Fe2+/H2O2 system can be attributed to a highly efficient heterogeneous–homogeneous redox coupling mechanism involving two synergistic pathways: (i) direct activation of H2O2 by Mn0 and (ii) Mn0-mediated regeneration of Fe2+ from Fe3+, which accelerated the Fe3+/Fe2+ redox cycle and improved H2O2 activation efficiency. In this process, Fe2+ activated H2O2 to generate •OH and FeO2+ via Equations (1) and (2), while Mn0 continuously replenished Fe2+ through Equation (4), thereby sustaining ROS production and enhancing AO7 degradation. A schematic illustration of the proposed mechanism is presented in Figure 4.

2.4. Effects of Reaction Factors on AO7 Degradation in the Mn0/Fe2+/H2O2 System

Based on the results discussed above, Fe2+ played an important role in enhancing AO7 degradation capacity in the Mn0/H2O2 system. Thus, investigating the impact of Fe2+ concentration on AO7 degradation in the Mn0/Fe2+/H2O2 system was of great significance. As shown in Figure 5a, AO7 degradation increased continuously as the Fe2+ concentration increased from 0 to 15 μM. Specifically, the degradation efficiency after 30 min increased from 30% to 96%. This enhancement can be attributed to the greater availability of Fe2+ for H2O2 activation, which facilitated Fe3+/Fe2+ redox cycling and promoted the formation of •OH and FeO2+ for AO7 degradation.
The dosage of Mn0 directly dictates the availability of reactive sites for H2O2 activation. As shown in Figure 5b, increasing the Mn0 dosage from 0 to 0.05 g/L significantly enhanced AO7 degradation from 26% to 88% within 30 min. This profound improvement indicates that an adequate Mn0 supply provides sufficient reactive sites to trigger H2O2 decomposition, ensuring continuous •OH production and rapid Fe3+/Fe2+ interconversion. However, a further increase in Mn0 dosage to 0.1 g/L resulted in a slight decline in degradation efficiency to 79%. This inhibitory effect is likely due to the parasitic scavenging of •OH and FeO2+ by excess Mn0 particles.
The oxidant dosage is another critical parameter governing reactive species yield. The effect of H2O2 dosage is shown in Figure 5c. Within the investigated range of 0–2.0 mM, AO7 degradation increased with increasing H2O2 concentration. After 30 min, the degradation efficiency increased from 2% to 88%. The improved performance can be ascribed to the increased availability of H2O2 for activation by Fe2+ and Mn0, which enhanced the production of •OH and FeO2+ responsible for AO7 degradation.
pH fundamentally governs iron speciation and redox potential, heavily influencing the performance of advanced oxidation processes [27]. As illustrated in Figure 5d, the AO7 degradation efficiency exhibited a strong pH dependence, declining steadily from 88% to 46% as the initial pH increased from 3.0 to 7.0 in the Mn0/Fe2+/H2O2 system. As discussed in Section 2.3, efficient Fe3+/Fe2+ redox cycling is essential for sustained H2O2 activation in this system. Ferric speciation is strongly pH-dependent, and the dominant Fe3+ species shift from soluble Fe3+ and FeOH2+ to Fe(OH)2+ and insoluble Fe(OH)3 as pH increases from 3 to 7 (Figure S4). Compared with soluble ferric species under acidic conditions, these hydrolyzed forms are less reactive and more prone to precipitation as iron hydroxides. Consequently, the regeneration of Fe2+ from Fe3+ becomes less efficient at higher pH due to the surface passivation by precipitates and the decreased redox potential of iron couples [28,29], leading to suppressed H2O2 activation and lower AO7 degradation.
Overall, these results demonstrate that AO7 degradation in the Mn0/Fe2+/H2O2 system was strongly dependent on Fe2+ concentration, Mn0 dosage, H2O2 dosage, and initial pH. Efficient degradation was achieved at higher Fe2+ and H2O2 concentrations, an appropriate Mn0 dosage, and acidic conditions.

2.5. Effects of Water Matrix Constituents and Performance in Real Water Samples

Coexisting inorganic anions and natural organic matter are ubiquitous in natural waters and may affect contaminant degradation during advanced oxidation processes [30]. A unified concentration of 1 mM for inorganic anions (and 1 mg/L for HA) was selected. This value was adopted as a standardized condition, commonly utilized in fundamental AOP studies, to clearly observe and compare the distinct inhibitory impacts and fundamental radical-scavenging mechanisms of different water matrix constituents on AO7 degradation. As shown in Figure 6a, the addition of 1 mM carbonate species or SO42− caused little change in AO7 degradation in the Mn0/Fe2+/H2O2 system under the tested conditions. In contrast, the presence of Cl slightly decreased the AO7 degradation efficiency from 88% to 83%. This inhibition was mainly attributed to the reaction of Cl with •OH, which can convert •OH into less reactive chlorine-based radicals/species and thereby reduce the overall oxidation efficiency [31,32]. Among the tested anions, NO3 exhibited a more pronounced inhibitory effect, decreasing the AO7 degradation efficiency from 88% to 73%. This result may be related to the direct reaction between NO3 and Mn0 (Equation (5)), which consumes Mn0 and reduces its availability for H2O2 activation and Fe3+ reduction [33]. Humic acid showed the strongest suppression effect, and AO7 degradation decreased sharply to 35%. This substantial inhibition can be ascribed to the competitive scavenging of reactive oxidizing species, including •OH and FeO2+, by humic substances [34].
3Mn0 + 2NO3 + 8H+ → 2NO + 4H2O + 3Mn2+
To further evaluate the practical applicability of the Mn0/Fe2+/H2O2 process, AO7 degradation was examined in authentic water samples, including lake water and river water. As shown in Figure 6b, both real water matrices substantially suppressed AO7 degradation, with final degradation efficiencies of 40% in lake water and 60% in river water, respectively. The stronger inhibition in lake water is likely due to its typically higher accumulation of natural organic matter and salinity compared to flowing river water. Moreover, the background impurities in natural water, particularly natural organic matter (NOM) and inorganic ions (e.g., Cl and NO3), competed with AO7 for reactive oxygen species such as •OH and FeO2+. This competitive effect was the key reason for the weakened pollutant degradation capacity in real water environments. Consequently, overcoming this scavenging effect in complex matrices would inevitably increase chemical demands, such as higher H2O2 consumption.
Furthermore, scaling up this system for real wastewater treatment presents several operational limitations. The optimal performance strictly depends on an acidic environment (pH 3.0), which necessitates costly acidification prior to treatment and subsequent neutralization. Additionally, the sacrificial dissolution of Mn0 introduces metal ions into the effluent, requiring post-treatment alkaline precipitation to meet discharge standards, which inevitably generates metal hydroxide sludge. These results and operational constraints indicate that although the Mn0/Fe2+/H2O2 system exhibits high degradation efficiency in model solutions, its practical application potential requires further evaluation.

3. Materials and Methods

3.1. Chemicals

Acid Orange 7 (AO7, C16H11N2NaO4S, >85%), zero-valent manganese (Mn0, >99.9%), ferrous sulfate heptahydrate (FeSO4·7H2O, >99%), hydrogen peroxide (H2O2, 30 wt%), sodium hydroxide (NaOH, >96%), sulfuric acid (H2SO4, 95–98%), and 1,10-phenanthroline monohydrate (C12H8N2·H2O, >98%), sodium carbonate (Na2CO3, >99%), sodium chloride (NaCl, >99.8%), sodium sulfate (Na2SO4, >99%), sodium nitrate (NaNO3, >99%), humic acid (≥90%), nitrobenzene (C6H5NO2, >99.5%), 5,5-dimethyl-1-pyrroline N-oxide (C6H11NO, DMPO, >97%), sodium thiosulfate (Na2S2O3, >99%), methyl phenyl sulfoxide (PMSO, >95%), methyl phenyl sulfone (PMSO2, >97%) and tert-butyl alcohol (C4H10O, >98%) were purchased from Sinopharm Chemical Reagent Co., Ltd. (Shanghai, China). Deionized water was used to prepare all solutions. In addition, lake water from Taiping Lake and river water from the Xin’an River were used as water matrices for AO7 solution preparation.

3.2. Experimental Procedures

Batch degradation experiments were carried out in 250 mL conical flasks with continuous magnetic stirring (500 rpm) at room temperature (25 ± 2 °C). Before each experiment, the initial pH of the AO7 solution was adjusted to the desired value using 0.01 M NaOH solutions and 0.01 M H2SO4. In a typical experiment with the Mn0/Fe2+/H2O2 system, 100 mL of AO7 solution (initial concentration of 10 μM) was transferred into the flask, followed by the addition of a predetermined volume of H2O2 and FeSO4 solution. Mn0 was then added within a few seconds to initiate the reaction. At predetermined time intervals, 1 mL samples were collected and immediately quenched with 1 mL of 0.5 M sodium thiosulfate solution, followed by filtration through a 0.45 μm membrane before analyzing. For comparison, control experiments using Fe2+/H2O2, Mn0/H2O2, Fe2+ alone, and Mn0 alone were also conducted. For the active species quenching experiments, the quencher at a specified concentration was mixed with the AO7 solution prior to the addition of other substances. The relative contributions of •OH and FeO2+ were estimated from the differences in AO7 degradation efficiencies in the presence of selective scavengers. Each experiment was performed in triplicate, and the results are reported as mean values with standard deviations.

3.3. Analytical Methods

The residual AO7 concentration was determined from its absorbance at 484 nm using a UV–visible spectrophotometer (U-3900, Hitachi Limited, Tokyo, Japan) based on a standard calibration curve. The degradation efficiency of AO7 was calculated using the following Equation (6), and the degradation kinetics were fitted to the pseudo-first-order model described by Equation (7):
Degradation Efficiency (%) = (C0Ct)/C0 × 100%
In(Ct/C0) = −k1t
where C0 and Ct are the initial concentration and the concentration of AO7 at reaction time t (μM), respectively; k1 represents the pseudo-first-order rate constant (min−1), and t is the reaction time (min).
Solution pH was monitored with a PH2-25 pH meter (Shanghai INESA Scientific Instrument Co., Ltd., Shanghai, China). The content of Fe2+ was quantified at 510 nm using the 1,10-phenanthroline monohydrate colorimetric method [35], while H2O2 concentration was determined by the ABTS method at 415 nm [36]. The concentration of M2+ was determined using a Flame Atomic Absorption Spectrophotometer (FAAS, TAS-990, Beijing Purkinje General Instrument Co., Ltd., Beijing, China). The analysis was conducted using an air-acetylene flame. The analytical wavelength for Mn was set at 279.5 nm with a slit width of 0.3 nm. Standard calibration curves were established prior to the measurements, exhibiting excellent linearity (R2 > 0.999). To ensure the reliability of the results, all samples were filtered through a 0.22 μm membrane and appropriately diluted before measurement, and the analyses were performed in triplicate. An electron spin resonance (ESR) spectrometer (Bruker EMXplus, Bruker Corporation, Karlsruhe, Germany) was employed to detect reactive oxygen species using 5,5-dimethyl-1-pyrroline N-oxide (DMPO) as the spin-trapping agent.

4. Conclusions

In this study, we developed an efficient Mn0/Fe2+/H2O2 system for rapid AO7 degradation, achieving 88% removal within 30 min under optimized conditions. It was demonstrated that the synergistic coupling of zero-valent manganese (Mn0) and Fe2+ significantly enhances H2O2 activation. Specifically, Mn0 plays a crucial dual role: it facilitates direct H2O2 cleavage and continuously regenerates Fe2+ from Fe3+, thereby sustaining the iron redox cycle. Both hydroxyl radicals (•OH) and high-valent iron species (FeO2+) cooperatively drive the oxidation process. While the system exhibits exceptional reactivity in model solutions, its efficiency is attenuated in authentic water matrices due to competitive scavenging by natural constituents.
Overall, this work deepens the understanding of reactive species generation and iron cycling in Mn0-assisted systems, providing a feasible strategy for strengthening Fenton-like oxidation via metal-mediated redox coupling. Nevertheless, for future applications in complex wastewater treatment, operational limitations, including the need for pH adjustment, H2O2 consumption, and the management of metal–hydroxide sludge, must be carefully addressed. Additionally, comprehensive evaluations of mineralization efficiency (e.g., TOC/COD removal), transformation by-products, and effluent toxicity will be imperative to ensure the environmental safety of the treated water. Addressing these engineering and environmental aspects will ultimately improve the overall techno-economic viability of this advanced oxidation technology.

Supplementary Materials

The following supporting information can be downloaded at https://www.mdpi.com/article/10.3390/catal16070608/s1. Figure S1: Changes of PMSO and PMSO2 in the Mn0/Fe2+/H2O2 system. Conditions: [PMSO]0 = 1 mM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and room temperature; Figure S2: Degradation of AO7 in different systems. Conditions: [AO7]0 = 10 μM, [Mn2+]0 = 0.05 mM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and room temperature; Figure S3: Consumed H2O2 in the various systems. Conditions: [AO7]0 = 10 μM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and room temperature. (* and ** indicate statistical significance at p < 0.05 and p < 0.01, respectively); Figure S4: Form distribution of Fe3+ in different pH. Conditions: [Fe3+] = 10 μM. Table S1: Comparison of AO7 degradation efficiency by various Fenton-like processes. References [37,38,39,40] are cited in the Supplementary Materials.

Author Contributions

Conceptualization, Q.L., R.C. and L.L.; methodology, Q.L., Y.L. and Z.L.; validation, Q.L. and Y.Z.; formal analysis, Q.L., Y.Z. and L.L.; investigation, Q.L. and Y.Z.; resources, Y.L.; data curation, Q.L. and Y.Z.; writing—original draft preparation, Q.L. and R.C.; writing—review and editing, Y.L.; supervision, Y.L.; project administration, Y.L.; funding acquisition, Q.L. and Y.Z. All authors have read and agreed to the published version of the manuscript.

Funding

This work was supported by the Talent Initiation Project of Huangshan University (2024xkjq013) and College Students’ Innovation and Entrepreneurship Training Program (s202510375040).

Data Availability Statement

The original contributions presented in this study are included in the article. Further inquiries can be directed to the corresponding author.

Conflicts of Interest

There are no conflicts to declare.

Abbreviations

The following abbreviations are used in this manuscript:
AOPsAdvanced oxidation processes
AO7Acid Orange 7
ESRElectron spin resonance
DMPO5,5-dimethyl-1-pyrroline N-oxide
ROSReactive oxygen species

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Figure 1. (a) AO7 degradation and (b) pseudo-first-order fitting kinetic curve in different reaction systems. Conditions: [AO7]0 = 10 μM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C.
Figure 1. (a) AO7 degradation and (b) pseudo-first-order fitting kinetic curve in different reaction systems. Conditions: [AO7]0 = 10 μM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C.
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Figure 2. (a) ESR spectra obtained in the Mn0/Fe2+/H2O2 system; (b) effect of nitrobenzene and ethanol on AO7 degradation in the Mn0/Fe2+/H2O2 system. Conditions: (a) [DMPO]0 = 2 mM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C; (b) [AO7]0 = 10 μM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C.
Figure 2. (a) ESR spectra obtained in the Mn0/Fe2+/H2O2 system; (b) effect of nitrobenzene and ethanol on AO7 degradation in the Mn0/Fe2+/H2O2 system. Conditions: (a) [DMPO]0 = 2 mM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C; (b) [AO7]0 = 10 μM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C.
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Figure 3. Change of Fe2+ and Mn2+ in the Mn0/Fe2+/H2O2 system. Conditions: [AO7]0 = 10 μM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C.
Figure 3. Change of Fe2+ and Mn2+ in the Mn0/Fe2+/H2O2 system. Conditions: [AO7]0 = 10 μM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C.
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Figure 4. Possible reaction mechanism of Mn0/Fe2+/H2O2 system.
Figure 4. Possible reaction mechanism of Mn0/Fe2+/H2O2 system.
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Figure 5. Effect of (a) initial Fe2+ concentration, (b) Mn0 dosage, (c) H2O2 concentration and (d) initial pH on AO7 degradation in the Mn0/Fe2+/H2O2 system. Conditions unless otherwise specified: [AO7]0 = 10 μM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C.
Figure 5. Effect of (a) initial Fe2+ concentration, (b) Mn0 dosage, (c) H2O2 concentration and (d) initial pH on AO7 degradation in the Mn0/Fe2+/H2O2 system. Conditions unless otherwise specified: [AO7]0 = 10 μM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C.
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Figure 6. (a) Effect of water matrix on degrading AO7 in the Mn0/Fe2+/H2O2 system and (b) AO7 degradation in authentic water samples with the Mn0/Fe2+/H2O2 system. Conditions: [AO7]0 = 10 μM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C.
Figure 6. (a) Effect of water matrix on degrading AO7 in the Mn0/Fe2+/H2O2 system and (b) AO7 degradation in authentic water samples with the Mn0/Fe2+/H2O2 system. Conditions: [AO7]0 = 10 μM, [Fe2+]0 = 9 μM, [Mn0]0 = 0.05 g/L, [H2O2]0 = 2.0 mM, pH0 = 3.0 ± 0.1 and 25 ± 2 °C.
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MDPI and ACS Style

Liu, Q.; Chen, R.; Liu, L.; Li, Y.; Liu, Z.; Zhang, Y. Zero-Valent Manganese Promoted Fe2+/H2O2 Oxidation for Acid Orange 7 Degradation: Performance, Mechanism and Water Matrix Effects. Catalysts 2026, 16, 608. https://doi.org/10.3390/catal16070608

AMA Style

Liu Q, Chen R, Liu L, Li Y, Liu Z, Zhang Y. Zero-Valent Manganese Promoted Fe2+/H2O2 Oxidation for Acid Orange 7 Degradation: Performance, Mechanism and Water Matrix Effects. Catalysts. 2026; 16(7):608. https://doi.org/10.3390/catal16070608

Chicago/Turabian Style

Liu, Qidi, Ran Chen, Lianlian Liu, Yan Li, Zihao Liu, and Yi Zhang. 2026. "Zero-Valent Manganese Promoted Fe2+/H2O2 Oxidation for Acid Orange 7 Degradation: Performance, Mechanism and Water Matrix Effects" Catalysts 16, no. 7: 608. https://doi.org/10.3390/catal16070608

APA Style

Liu, Q., Chen, R., Liu, L., Li, Y., Liu, Z., & Zhang, Y. (2026). Zero-Valent Manganese Promoted Fe2+/H2O2 Oxidation for Acid Orange 7 Degradation: Performance, Mechanism and Water Matrix Effects. Catalysts, 16(7), 608. https://doi.org/10.3390/catal16070608

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